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PICKING COTTON. PICKING COTTON.
From Department of Agriculture Bulletin, "The Cotton Plant."

Both the animal and vegetable kingdoms furnish the materials for clothing as well as for all the textiles used in the home. The fleece of sheep, the hair of the goat and camel, silk, furs, and skins are the chief animal products. The principal vegetable fibers are cotton, flax, ramie, jute, and hemp.

Chief Fibers

Cotton linen, wool, and silk have heretofore formed the foundation of all textiles and are the principal fibers used for clothing materials. Ramie or China grass and pineapple fibers are sometimes used as adulterants in the manufacture of silk. When woven alone, they give soft silky textiles of great strength and beauty.

COTTON

PRODUCTION OF COTTON PRODUCTION OF COTTON

Cotton is now our chief vegetable fiber, the yearly crop being over six billion pounds, of which the United States raises three-fourths. Texas is the largest producer, followed by Georgia, Alabama, and Mississippi. The remainder of the world supply comes chiefly from India, Egypt, Russia, and Brazil. The Hindoos were the first ancient people to make extensive use of the cotton fiber. Not until the invention of the cotton gin by Eli Whitney in 1794 did the cotton begin to reach its present importance. Only four or five pounds of the fiber could be separated by hand from the seed by a week's labor. The modern saw gins turn out over five thousand pounds daily.

Native Home

Cotton is the white downy covering of the seed of several special of cotton of cotton plant. It is a native of many parts of the world, being found by Columbus growing in the West Indies and on the main land, by Cortez in Mexico, and Pizarro in Peru.

COTTON FIBER ATTACHED TO SEED COTTON FIBER ATTACHED TO SEED
Sea Island Cotton

The value of cotton depends upon the strength, and evenness of the fiber. In ordinary cotton the individual fiber is about an inch in length. The sea island cotton grown chiefly on the islands off the coast of Georgia, Carolina, and Florida is the most valuable variety, having a fine fiber, one and one-half to two inches in length. Some of the Egyptian cotton belongs to this species. Sea island cotton is used chiefly for fine laces, thread and knit goods and for the finest lawns and muslins.

Upland Cotton

The short fiber or upland cotton is the most common and useful variety. It is grown in Georgia, North and South Carolina and Alabama. Texas cotton is similar to upland, but sometimes is harsh with shorter fiber. Gulf cotton occupies a position between upland and sea island cotton.


UPLAND COTTON PLANT WITH FULLY DEVELOPED BOLES UPLAND COTTON PLANT WITH FULLY DEVELOPED BOLES
From Bulletin No. 31, Georgia Experiment Station.

COTTON BOLE FULLY DEVELOPED COTTON BOLE FULLY DEVELOPED
From Year Book of the Department of Agriculture, 1903.

BOLE OPENED, COTTON READY FOR PICKING BOLE OPENED, COTTON READY FOR PICKING
Year Book of 1903.

The Brazilian and Peruvian cotton yields a long staple and is sometimes used to adulterate silk and other fibers. Some varieties of this cotton are harsh and wooly and are prized for use in mixing with wool.

Nankin Cotton

The Nankin cotton grown in China and India and in the southwestern part of Louisiana is characterized by its yellow color. It is used in weaving cloth of various kinds in the "fireside industries" which have become popular in the United States and England.

COTTON FIBERS COTTON FIBERS
A A—Unripe Fibers; B B—Half-ripe Fibers; C C—Ripe Fibers.
Spinning Qualities

Very fine yarn can be spun from cotton because of the spiral character of the fibers. This twist of the fibers is peculiar to cotton, being present in no other animal or vegetable fiber. On account of this twist, cotton cloths are much more elastic in character than those woven from linen, the fibers of which are stiff and straight.

After the removal of the seed, no other fiber is so free from impurities—5 per cent is the loss sustained by cleaning and bleaching. In its natural condition, cotton will not dye readily because of a waxy substance on the surface of the fibers. This must be removed by washing.

Picking and Ginning

Cotton should be picked only when it is fully ripe when the pods are fully burst and the fibers expanded. The unripe fiber is glassy, does not attain its full strength and resists the dye. After picking, the cotton is sent to the ginning factory to have the seed removed. It is then pressed into bales by hydraulic presses, five hundred pounds being the standard bale in the United States.

COTTON BALES COTTON BALES
Physical Characteristics

Purified bleached cotton is nearly pure cellulose. It resists the action of alkalis well, but is harmed by hot, strong acids, or if acid is allowed to dry on the fabric. It is not harmed by high temperature, and so may be ironed with a hot iron.


WOOL FIBER AND SUBSTITUTES WOOL FIBER AND SUBSTITUTES
1. South American Wool; 2. Noil from the Same; 3. Tangled Waste; 4. Waste Combed Out; 5. Lap Waste; 6. Shoddy.

WOOL

Character of Fiber

Wool is the most important animal fiber. Strictly speaking the name applies only to the hairy covering of sheep, but the hair of certain goats and of camels is generally classified under the same terms. The wool fiber is distinguished by its scale-like surface which gives it its felting and spinning properties. Hair as distinguished from wool has little or no scaly structure being in general a smooth filament with no felting properties and spinning only with great difficulty. Fur is the undergrowth found on most fur-bearing animals and has in a modified way the scaly structure and felting properties of wool.

The great value of wool as a fiber lies in the fact that it is strong, elastic, soft, very susceptible to dye stuffs and being woven, furnishes a great number of air spaces, rendering clothing made from it very warm and light.

Quality of Wool

Climate, breed, and food influence the quality of the wool. Where the pasturage is barren and rocky, the wool is apt to be coarse.

MERINO RAMS MERINO RAMS
The Variety of Sheep Giving the Finest Wool.
Varieties of Sheep

There are supposed to be about thirty distinct varieties of sheep, nearly half of which are natives of Asia, one-third of Africa, and only four coming from Europe, and two from America. Wool is divided into two general classes—long and short staple, according to the average length of fiber. The long fiber wool is commonly carded, combed and spun into worsted yarn. The short fiber is usually carded and spun into woolen yarn. The short fiber obtained in combing long staple wool is called "noil." It is used for woolens.

Goat Wools

Alpaca, Vicuna and Llama wools are obtained from animals which are native to the mountains of Peru and Chile. The Angora goat, originally from Asia Minor, furnishes the mohair of commerce. This fiber does not resemble the hairs of common goats in any respect. It is a very beautiful fiber of silky luster, which constitutes its chief value.

ANGORA GOATS ANGORA GOATS
Fur

The fur of beavers and rabbits can be and is used in manufacture, either spun into yarn or made into felt. The fibers of both animals enter largely into the manufacture of felt hats.

Sorting Wool

The fleece of sheep after being sheared is divided into different parts or sorted, according to the quality of the wool, the best wool coming from the sides of the animal.

WOOL FIBERS WOOL FIBERS
a—Medium Wool; b—Camel's Hair; c—Diseased Fiber; d—Merino Wool; e—Mohair.
Scouring Wool

As it comes from the sheep, the wool contains many substances besides the wool fiber which must be removed before dyeing or spinning. This cleansing is called scouring. Before scouring, the wool is usually dusted by machines to remove all loose dirt. The scouring must be done by the mildest means possible in order to preserve the natural fluffiness and brilliancy of the fiber. The chief impurity is the wool grease or "yolk" which is secreted by the skin glands to lubricate the fiber and prevent it from matting.

ONE METHOD OF WOOL SORTING ONE METHOD OF WOOL SORTING
1—The Best Grade; 2—Lowest Grade; 3—Fair; 4—Medium Grade.
Scouring Agents

In the scouring of wool, soap is the principal agent. Soft soap made from caustic potash is generally used as it is less harmful than ordinary hard soda soap. Potassium carbonate—"pearl ash"—is often used in connection with the soap. If the water for scouring is hard, it is softened with pearl ash. The temperature of wash water is never allowed to go above 120° F. The scoured wool weighs from a little over a half to one-third or less of the weight of the fleece.

Hydroscopic Moisture

Wool has the remarkable property of absorbing up to 30 per cent or more of its weight of water and yet not feel perceptibly damp to the touch. This is called "hydroscopic moisture." To this property wool owes its superiority as a textile for underclothing.

WOOL SORTING WOOL SORTING

The thoroughly cleansed fiber is made up chiefly of the chemical substance keratin, being similar in composition to horn and feathers. In burning it gives off a characteristic disagreeable odor. It is a substance very weakly acid in its nature, for which reason it combines readily with many dyes. Wool resists the action of acids very well, but is much harmed by the alkalis, being dissolved completely by a warm solution of caustic soda. High temperature harms wool.

FLAX

FLAX FLAX

Next to wool and cotton, flax is used most largely in our textile manufactures. The linen fiber consists of the bast cells of certain species of flax grown in Europe, Africa, and the United States. All bast fibers are obtained near the outer surface of the plant stems. The pith and woody tissues are of no value. The flax plant is an annual and to obtain the best fibers it must be gathered before it is fully ripe. To obtain seed from which the best quality of linseed oil can be made it is usually necessary to sacrifice the quality of the fibers to some extent.

Treatment of Flax

Unlike cotton, flax is contaminated by impurities from which it must be freed before it can be woven into cloth. The first process to which the freshly pulled flax is submitted is that of "rippling" or the removal of the seed capsules. Retting, next in order, is the most important operation. This is done to remove the substances which bind the bast fibers to each other and to remove the fiber from the central woody portion of the stem. This consists of steeping the stalks in water.


A FIELD OF FLAX IN MINNESOTA A FIELD OF FLAX IN MINNESOTA
The Flax Must Be Pulled Up by the Roots to Give Fibres with Tapered Ends.
(Photograph of C. R. Dodge).

Retting

(1) Cold water retting, either running or stagnant water.
(2) Dew retting.
(3) Warm water retting.

RETTING TANK RETTING TANK
A—Inlet; B—Undisturbed Water; C—Bundles of Flax.

Cold water retting in running water is practiced in Belgium. Retting in stagnant water is the method usually employed in Ireland and Russia. The retting in stagnant water is more rapidly done, but there is danger of over-retting on account of the organic matter retained in the water which favors fermentation. In this case the fiber is weakened.


RETTING FLAX IN THE RIVER LYS, BELGIUM RETTING FLAX IN THE RIVER LYS, BELGIUM
From the Government Bulletin, "Flax for Seed and Fiber."

FIBERS OF FLAX FIBERS OF FLAX

In dew retting, the flax is spread on the field and exposed to the action of the weather for several weeks without any previous steeping. This method of retting is practiced in Germany and Russia. Warm water retting and chemical retting have met with limited success.

When the retting is complete, the flax is set up in sheaves to dry. The next operations consist of "breaking," "scutching," and "hackling" and are now done by machinery.

Breaking removes the woody center from the retted and dried flax by being passed through a series of fluted rollers. The particles of woody matter adhering to the fibers are detached by scutching.

Hackling

Hackling or combing still further separates the fibers into their finest filaments—"line" and "tow." The "flax line" is the long and valuable fiber; the tow, the short coarse tangled fiber which is spun and used for weaving coarse linen.


FLAX FLAX
A, Unthrashed Straw; B, Retted; C, Cleaned or Scutched; D, Hackled or Dressed.
(Photograph of C. R. Dodge).

HACKLING FLAX BY HAND HACKLING FLAX BY HAND
The "Tow" Is Seen at the Left and a Bunch of "Flax line" on the Bench.
(Photograph of C. R. Dodge, Special Agent U. S. Department of Agriculture.)

Characteristics of Linen

When freed from all impurities the chief physical characteristics of flax are its snowy whiteness, silky luster and great tenacity. The individual fibers may be from ten to twelve inches in length; they are much greater in diameter than cotton. It is less pliant and elastic than cotton and bleaches and dyes less readily. Linen cloth is a better conductor of heat than cotton and clothing made from it is cooler. When pure, it is, like cotton, nearly pure cellulose.

Ramie

Besides the linen, there is a great number of bast fibers fit for textile purposes, some superior, some inferior. India alone has over three hundred plants that are fiber yielding. One-third of these furnish useful fibers for cordage and fabrics. The next in importance to linen is ramie or rhea, and China grass. China grass comes from a different plant but is about the same as ramie. The staple is longer and finer than linen. The great strength of yarn made from it is due to length of the staple.

The variety and great value of the ramie fibers has long been recognized, but difficulties attending the separation and degumming of the fibers have prevented its employment in the manufactures to any great extent. The native Chinese split and scrape the plant stems, steeping them in water. The common retting process used for flax is not effective on account of the large amount of gummy matter, and although easy to bleach it is difficult to dye in full bright shades without injuring the luster of the fibers.

Jute and Hemp

Jute and hemp belong to the lower order of bast fibers. The fiber is large and is unfit for any but the coarsest kind of fabrics. Jute is mainly cultivated in Bengal. The fiber is separated from the plant by retting, beating, etc.


JUTE GROWING IN LOUISIANA. JUTE GROWING IN LOUISIANA.
From Culture of Hemp and Jute, Report of U. S. Department of Agriculture.

DRYING HEMP IN KENTUCKY DRYING HEMP IN KENTUCKY
From "Culture of Hemp and Jute."

Olona

Olona, the textile fiber of Hawaii, is found to have promising qualities. This plant resembles ramie and belongs to the nettle family also, but it is without the troublesome resin of the ramie. The fiber is fine, light, strong, and durable.

The Philippines are rich in fiber producing plants. The manila hemp is the most prominent, of which coarse cloth is woven, besides the valuable cordage. The sisal hemp, pineapple, yucca, and a number of fiber plants growing in the southern part of the United States are worthy of note. These fiber industries are conducted in a rude way, the fiber being cleaned by hand, except the pineapple.

SILK

The silk fiber is the most perfect as well as the most beautiful of all fibers. It is nearly faultless, fine and continuous, often measuring from 1000 to 4000 feet long, without a scale, joint, or a blemish, though not of the same diameter or fineness throughout its entire length, as it becomes finer as the interior of the cocoon is approached. Silk differs from all other vegetable or animal fibers by being devoid of all cellular structure.

Where Produced

Southern Europe leads in the silk worm culture—Italy, southern France, and Turkey, with China and India. Several species of moths, natives of India, China, and Japan, produce the wild silk. The most important of the "wild silks" are the Tussah. Silk plush and the coarser varieties of buff colored fabrics are made of this silk. While manufacturers do not favor the wild silk, the coarse uneven weave and softness make it a favorite with artists and it is being used for interior decoration as well as for clothing.

Silk Worm

The silk of commerce begins with an egg no bigger than a mustard seed, out of which comes a diminutive caterpillar, which is kept in a frame and fed upon mulberry leaves. When the caterpillars are full grown, they climb upon twigs placed for them and begin to spin or make the cocoon. The silk comes from two little orifices in the head in the form of a glutinous gum which hardens into a fine elastic fiber. With a motion of the head somewhat like the figure eight, the silk worm throws this thread around the body from head to tail until at last it is entirely enveloped. The body grows smaller and the thread grows finer until at last it has spun out most of the substance of the body and the task is done.

If left to itself, when the time came, the moth would eat its way out of the cocoon and ruin the fiber. A few of the best cocoons are saved for a new supply of caterpillars; the remainder are baked at a low heat which destroys the worm but preserves the silk. This now becomes the cocoon of commerce.

Reeling Silk

Next the cocoons go to the reelers who wind the filaments into the silk yarn that makes the raw material of our mills. The cocoons are thrown into warm water mixed with soap in order to dissolve the gum. The outer or coarser covering is brushed off down to the real silk and the end of the thread found. Four or five cocoons are wound together, the sticky fibers clinging to each other as they pass through the various guides and are wound as a single thread on the reels. The silk is dried and tied into hanks or skeins. As the thread unwinds from the cocoon, it becomes smaller, so other threads must be added.

SILK:—CATERPILLAR, COCOON, CHRYSALIS, MOTH SILK:—CATERPILLAR, COCOON, CHRYSALIS, MOTH

Organize and Tram

At the mill the raw silk goes to the "throwster" who twists the silk threads ready for the loom. These threads are of two kinds—"organize" or warp and "tram" or filling. The warp runs the long way of woven fabric or parallel with the selvage and it must be strong, elastic, and not easily parted by rubbing. To prepare the warp, two threads of raw silk are slightly twisted. Twist is always put into yarn of any kind to increase its strength. These threads are united and twisted together and this makes a strong thread capable of withstanding any reasonable strain in the loom and it will not roughen. For the woof or tram which is carried across the woven cloth on the shuttle, the thread should be as loose and fluffy as possible. Several threads are put together, subjected to only a very slight twist—just enough to hold the threads together so they will lie evenly in the finished fabric.

Boiling Off

After the yarn leaves the spinners it is again run off on reels to be taken to the dye house. First the yarn is boiled off in soapy water to remove the remaining gum. Now the silk takes on its luster. Before it was dull like cotton. The silk is now finer and harder and is known as "souple."

Loading Silk

The silk fiber has a remarkable property of absorbing certain metallic salts, still retaining much of its luster. This process is known as "loading" or "weighting," and gives increased body and weight to the silk. Silk without weighting is known as "pure dye," of which there is little made, as such goods take too much silk.

REELING SILK REELING SILK

For the weighting of white or light colored silk goods, tin crystals (stanous chloride) are used and for dark shades and black, iron salts and tannin. By this means the original weight of the fiber may be increased three or four hundred per cent. This result is not attained, however, except through the weakening of the fiber.

Action of Common Salt

Common salt has a very curious action on weighted silk. It slowly weakens the fiber. A silk dress may be ruined by being splashed with salt water at the seashore. Most often holes appear after a dress comes back from the cleaners; these he may not be to blame for, as salt is abundant in nearly all the bodily secretions,—tears, perspiration, urine.

Artificial Silk

Artificial silk is made by dissolving cellulose obtained from cotton. It is lacking in strength and water spoils all kinds manufactured at present.

Characteristics of Silk

Silk, like wool, has the property of absorbing considerable moisture without becoming perceptibly damp. Like wool and all the animal fibers, it is harmed by alkalis. The important physical properties of silk are its beautiful luster, strength, elasticity and the readiness with which it takes dyes. Silk combines well with other fibers, animal and vegetable.

Value of Raw Fibers

A comparison of the relative value of textile fibers may be seen from the following approximate prices:

Cotton—$.07 to $.14 per pound; loss in cleaning and bleaching 5 per cent.

Flax—$.12 to $.30 per pound; loss in cleaning and bleaching about 20 per cent.

Wool—$.15 to $.30 per pound; loss in scouring 20 to 60 per cent.

Raw Silk—$7.00 to $10.00 per pound; loss in "boiling off" about 30 per cent which is made up and much more by "loading."


                                                                                                                                                                                                                                                                                                           

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