FORGING AND SMITHING — HYDRAULIC OPERATIONS — “BALTIMORE” — “BLACK SAM” — “STRAWBERRY” AND GUSTAVUS — THE “FIRE KING” — “TUBBY ” — BOLAND — PINNELL OF THE YANKEE PLANT The drop-stamps and forgers, together with the plant known as the Yankee hammers — so called by reason of their having been introduced from the other side of the Atlantic — are the life and soul of the shed. The hydraulic machines, through their noiseless and almost tedious operation and the considerably less skill required on the part of the workmen in carrying out the various processes, are dull and tame in comparison with them. The steam-hammers, both by their noise, speed, and visible power and by the alertness and dexterity of the stampers and forgers, are certain to compel attention. There is a great fascination, too, in standing near the furnace and watching the sparkling, hissing mass of metal being withdrawn by the crane, or seeing the heated bars removed from the oil forge and clapped quickly on the steel dies to be beaten into shape. No one can withstand the attraction of the steam-hammers; even those who have spent a lifetime in the shed like to stand and watch the stampers and forgers at work. Forging and smithing are, without doubt, the most interesting of all crafts in the factory; other machinery, however unique it may be, will not claim nearly as much attention. Visitors will pass by the most elaborate plant to stand near the steam-hammers, or to The hydraulic work, on the other hand, though interesting, is not engrossing. There is a lack of life and animation in it; it is not stirring or dramatic. The huge “rams” of the presses, though capable of exerting a pressure equal to two hundred tons weight, descend very slowly; the quick, alert steam-hammer could strike at least ten or a dozen blows while the ram is once operating. So rapid is the blow of the steam-hammer that the pressure raised in the metal by the impact of the dies is often still unspent when the hammer rebounds, so that, as the dies separate, if the metal is very hot, it explodes and flies asunder. The speed of the rebound may be gauged by the fact that the stamper can actually see the flow of metal in the dies from the blow after the hammer has left it. The metal, as the result of this, will frequently overflow the edge of the bottom die, and when the hammer descends again the top die will have to shear away a quarter, or half an inch. It is instructive to note the effect of the blows on the The flying of sparks through the air will greatly intensify their heat; after travelling a few yards they will become very dazzling and brilliant and explode like fireworks. Sometimes a piece of this Nothing of this kind is ever possible with the hydraulic machines. If a weld is to be made it must be performed with one stroke of the ram; after the top die leaves the metal it will be too cool to receive any benefit from a second application of the power. Welding by hand or steam power is always preferable to that performed by hydraulic action; a joint that is made with six or ten small quick blows will be far more effective and Some portion of the personnel of the shed has already been given, but of the hundred and fifty comprising the permanent staff of the place several are conspicuous among the rest for strangeness of habit, queer characteristics, or strong personality. The men are a mixture of many sorts and of several nationalities — English, Scotch, Welsh, and Irish. There is the shaggy-browed, fierce-looking son of Erin; the canny Scot from Motherwell over the border; the gruff and short-tempered old furnaceman from Dowlais; the doughty forger from Middlesborough; the cultured cockney with his superb nasal twang; the Lancastrian with his picturesque brogue; a representative of distant Penzance; an ex-seaman, nicknamed “The Jersey Lily,” from the Channel Islands, and those hailing from nearly every county in the Midlands and south of England, from “Brummagem Bill” to “Southampton Charlie.” There are ex-soldiers and sailors with arms and breasts tattooed with birds, flowers, serpents, fair women and other emblems, and who have seen service in the East and West Indies, China, Egypt, or the Transvaal; those who constantly pride themselves on having once been in gentlemen’s service — though they do not tell you how they came to leave it! butchers and bakers, professional football players, conjurers, bandsmen, and cheap-jacks. “Baltimore” works the middle drop-stamp, about halfway up the shed, and, in the line of smaller steam-hammers It was by reason of these characteristics that Baltimore obtained the attention of his shopmates. They all laughed rudely to see him in the old-time Militia uniform — scarlet tunic much too big, with regulation white belt, baggy trousers too long in the legs, heavy bluchers on the feet and, instead of the swagger headgear worn in the Service to-day, the old Scotch cap with long streamers behind and a little swishing cane in the hand or under the arm. It is carefully handed down and passed from one to the other that when Balty was at home on furlough all the small boys of the street would gather round him, sniggering and jeering, and making fun of his cut and appearance, and it is said furthermore that he used very unceremoniously to drive them away with his cane crying — “Get out, you young varmints! ’Aven’t you never seen a sojer before?” In the shed and at the furnace he continued to attract attention and be the subject of jocular remarks made by his workmates. They never would take him seriously, To all the superfluous attentions and mock regard of his fellow-mates Baltimore preserves a good-natured and even an indulgent attitude; he is not at all disconcerted with their wit and sarcasm. Though not one of the most skilful of workmen, he is very shrewd and painstaking; his whole heart and soul are in the business. From morning till night he is toiling and sweating over his blooms and forgings, and when he is off the premises he is still concerned with his occupations at the hammer. He will sometimes tell one of his mates how he lay awake the greater part of a night working out in his mind some problem connected with a difficult piece of forging and then came in the next morning and triumphantly finished the job. Sambo’s father was an army veteran, a sergeant, who took for his wife an Indian woman and became the parent of a family, of whom Samuel is the eldest. He is of medium height, thin, but very erect, with low shoulders and long neck. The forehead is sloping, the nose rather thick. He has large dark eyes with tremendous whites, short woolly hair, high cheekbones, skin very dark and sallow. The whole countenance is long and the head angular; he has the clear characteristics of the half-cast. The general opinion is that Sambo is out of place in the shed. He ought rather to have been trained for a life on the stage; without doubt he would have made a good pantomimist. Both his appearance and manner are comical; he causes everyone to smile by reason of his ludicrous expressions and grotesque facial contortions. Sambo is quite aware of his own funniosity and readily lends himself to the amusement of the small fry that Working just beyond Sambo, at the next furnace, is the very shadow of a man — a mere frame, a skeleton, which a good puff of wind might very likely throw down. He is stripped to the waist and hatless. His hair is long and it stands upright. His flannel shirt is thrown open; his trousers merely hang on him, and he is as black as a sweep with the smoke and grime of the furnace. This is “Strawberry,” sometimes also known as “Gooseberry.” His features are remarkably small and fine, and his neck is no bigger round than a span. He does not appear strong enough to do any work, but, for all that, he is very tough and wiry. Many a one laughs at him and tells him that he is melting away “like a tallow candle,” but he answers them all boldly and tells them, with a merry twinkle in his tiny dark eyes, that he is all right. “You look after yourself, mate, and don’t fret about me,” says he. Strawberry was at one time a cobbler, and used to get his living by the patching up and renovation of old soles. Long after he entered the shed he kept up the employment in his spare time, but by and by he discontinued the work and betook himself to the more genteel though less lucrative pursuits of flute-playing Another of Strawberry’s hobbies is the blind poring over fusty books, several hundreds of years old, bought at auctions and usually fit for nothing but the fire or dust-heap. These he treasures with great care, and he is frequently trying to expound the contents of them to his workmates, and to any others who will suffer to listen to him for a few moments. His latest passion is to seek out old caves, ruins and legendary sites; he is musician, artist, engineer, archÆologist and antiquarian combined. What he will become ultimately no one knows. I much fear, however, that he will suffer the furnaceman’s fate in the end and perish of the smoke and heat of the fires. Strawberry succeeded Gustavus, who died under very sad circumstances. Poor Gus was most unfortunate, though such cases as his are not of uncommon occurrence. He had been through the war in South Then the little stinging insects of the shed began to cavil and sneer. “He’s oni shammin’. Ther’s nothin’ the matter wi’ he. He’s as well as I be. He oni wants to shirk the furnace. Kip un to’t when a comes in.” By and by Gus started work again, but not till the overseer had played a treacherous trick upon him and tried to have him rejected at the medical examination through an innocent and incautious remark he had chanced to let fall concerning himself. The fact of the matter was, Gus was a broken, ruined man. His general health There is one “Fire King” and only one; all the others are mere apprentices — nobodies. He comes from “The Noth,” from Middlesborough, of great iron fame. Without doubt he is a marvel. He is always talking about the “haats” they used to draw “way up there.” It was prodigious. There is nothing like it down south. “Wales! I tell you Wales is a dung-hill; they can’t do it for nuts.” He looks at you with inexpressible scorn. Then he plunges the bar into the furnace hole and stirs up the coals, “stops up” again, peers through the iron door and comes back mopping his face with the wiper. “I tell you tha be a lot o’ cow-bangers about here. Tha never sin a furnace nor a haat afore. When I was at Sunderland” — here he gives an especially knowing wink, and scratches one side of his nose with his forefinger, drawing his head near to your ear and speaking in an undertone Some years ago the doughty one was set to do some initial forging in steel blooms and spoiled three parts of the material by overheating. “Bad steel! damn bad steel! ’Twunt stand a bit o’ haat,” said he. The matter was accordingly reported to the managers, and word was sent to the firm that had manufactured the blooms — “Bad steel! Bad steel!” passed all along the line. Then the manufacturers’ representative came to inspect the process and to report upon the quality of the metal. The Fire King scraped his leg and scratched his nose and talked much of “kimicals,” winking at his mates and getting his metal to a fizzing heat. “Too hot, too hot,” said the representative. “Aye! man, but we must get it so hot or the hammer wunt bate it down,” the Fire King replied. “Get a heavier hammer,” said the inspector, touching the spot immediately, and walking off in disgust. The steel was all right, it was merely overheated. Thereafter the Fire King’s prestige visibly diminished. He became the scorn of the furnaces; he was humbled and disgraced for ever. He was subsequently put in charge of the damping-up of the furnaces, and he styled himself foreman of the night shift there, which was one, besides himself. After all, “Tubby” is the best furnaceman. He hails from Wales, “the true old country, where the men comes from,” according to him. Tubby is short, fat and round, about the size of a thirty-six barrel, and he He is a genius at the fire. Whether the furnace be in a good or bad condition he will soon have it as radiant as a star, and he is marvellously cool at it. His speech has a strongly Welsh accent and he talks with great rapidity, especially when he happens to become excited. At such times it is difficult to understand him; he pours out his words and sentences like a cataract. Notwithstanding the old furnaceman’s skill and general inoffensiveness, he could not escape a little practical joking at the hands of the youths. In the shed was an iron bogie, in the shape of a box, just big enough to contain his Falstaffian body. When he was on night duty he always seized upon this as a sleeping bunk for meal hours. Resting it upon the handles forward he sat in it, with his head at the back and his feet hanging over the front, and slept profoundly, with his arms folded and a coat drawn over his face. When he had fallen asleep several hard-hearted youths came up quietly and attached a strong rope to each handle of the bogie. They then raced off with it as fast as they could travel, going out of the shed and returning by a roundabout route to the furnace over bricks and stones, steel rails, and anything else that happened to be in the way. The jolting was terrific, but the bogie was Dominus vobiscum. Et cum spiritu tuo. Domine sanctorum. The old ash-wheeler leans on his shovel and thus addresses you with profound gravity, as though he were the reverend Father himself ministering to his flock in the church. Boland is an Irishman and hails from far Tipperary. He brought his old mother over to England many years ago and has since dwelt in the railway town. He is a typical Hibernian. He is square-set and distinctive in feature, with heavy brows, thickish nose, strong eyes, and firm, expressive mouth. Notwithstanding the fact that he is slighted by the critical of the shed he has a good many virtues; underneath his rough exterior is concealed a wealth of kindness and good-nature. In common with the bulk of his race he is a Catholic in religion. If you should approach him on the subject you would be surprised at his interest in and affection for his Church and doctrine: he is immovable in his simple and childlike faith. In speaking of any matters connected with it his voice will be solemn and hushed; he is filled with reverence and awe. Though not a very constant church-goer he yet manages to attend at festival times and pays considerable attention to the sermon. He will always tell you the text, and in summing up the Father’s oratorical abilities he tells you, as a climax, that he can “go back in history two hundred years.” The last and most important of all to be dealt with is Pinnell, of the Yankee Plant. He is by far the hardest working man in the stamping shed. In the first place he cannot help being a hard worker, for it is his nature The introduction of the Yankee hammers and the oil furnaces for heating was the beginning of hustle in the shed. Everything was designed for the man to start as early as possible, to keep on mechanically to and from the furnace and hammer with not the slightest pause, except for meals, and to run till the very last moment. His prices were fixed accordingly. Every operation was correctly timed. The manager and overseer stood together, watches in hand. It was so and so a minute; that would amount to so much in an hour, and so much total for the day. If Pinnell flagged a little — it is dreadful to have to keep hammering away for hours in an exhausted condition, with never a moment’s pause — if he flagged a little, or checked the oil somewhat in the So Pinnell was little by little broken in to the new conditions. Whatever protests he made were of no avail. If the acute manager happened to make a slight misjudgment and give him a fair price for a job, one or other of the shed overseers — though always very flip with him to his face — rushed off privately and informed about it, and had it cut down to the dead level. Very often the overseers competed with each other to see which could make the lowest quotation in order to get into favour with the managers. Once, after playing an underhanded game in the fixing of prices, the foreman even induced Pinnell to leave his hammer and forge and go and protest to the manager himself, though he knew When at last he found that there was no escape for him, he settled down in despair, and decided to bury himself at the toil. So exacting is the labour it admits of no interest whatever in anything else. It is a body- and soul-racking business, just that which keeps the whole man in a crushed and subdued state, and makes him a very part of the machinery he operates. It was nothing but the man’s natural zeal for work and grit that kept him at the task. Night after night he went home to his wife and children as tired as a dog, too tired even to read the newspaper, or write a letter. He simply sat in the chair or lay on the couch till bed-time, completely worn out with the terrible exertions. Very soon the abject misery of his condition found expression in words to his workmates. He was continually wishing himself dead. He said he should like to die out of it. Life was nothing but a heavy burden, and there was nothing better in sight in the future; only the same killing toil day after day. He often wondered when he should die. He had heart enough for anything, but somehow he felt he could never keep it up, and everyone told him he was “going home sharp.” At the same time, nothing would prevent him from turning up at the hammer day after day; ill or well he was sure to be at his post. Sometimes, when So, eternally tired with the work — he has two forges to attend to, he heats all his own bars, drives his own hammer with the foot and operates the heavy trimmer by the side of it in the same manner — half-choked and blinded with the reeking smoke and fumes of the oil, sore-footed with using the treadle, his arms blistered and burnt with the scale and hot water from the glands and valves — they are very often in bandages — his hands cut and torn with the sharp ends of the bars, or burned with the hot ones that sometimes shoot out from the die and slip white-hot through his palm and fingers, beaten and distressed with the heat, the gazing-stock of everyone that passes through the shed and who look upon him as a freak and a marvel, he keeps plodding away, a much be-fooled and over-worked individual, the utter victim of a cruel and callous system. |