The female lac insect is of the size of a louse; red, round, flat, with 12 abdominal circles, a bifurcated tail, antennÆ, and 6 claws, half the length of the body. The male is twice the above size, and has 4 wings; there is one of them to 5000 females. In November or December the young brood makes its escape from the eggs, lying beneath the dead body of the mother; they crawl about a little way, and fasten themselves to the bark of the shrubs. About this period the branches often swarm to such a degree with this vermin, that they seem covered with a red dust; in this case, they are apt to dry up, by being exhausted of their juices. Many of these insects, however, become the prey of others, or are carried off by the feet of birds, to which they attach themselves, and are transplanted to other trees. They soon produce small nipple-like incrustations upon the twigs, their bodies being apparently glued, by means of a transparent liquor, which goes on increasing to the end of March, so as to form a cellular texture. At this time, the animal resembles a small oval bag, without life, of the size of cochineal. At the commencement, a beautiful red liquor only is perceived, afterwards eggs make their appearance; and in October or November, when the red liquor gets exhausted, 20 or 30 young ones bore a hole through the back of their mother, and come forth. The empty cells remain upon the branches. These are composed of the milky juice of the plant, which serves as nourishment to the insects, and which is afterwards transformed or elaborated into the red colouring matter that is found mixed with the resin, but in greater quantity in the bodies of the insects, in their eggs, and still more copiously in the red liquor secreted for feeding the young. After the brood escapes, the cells contain much less colouring matter. On this account, the branches should be broken off before this happens, and dried in the sun. In the East Indies this operation is performed twice in the year; the first time in March, the second in October. The twigs encrusted with the radiated cellular substance, constitute the stick-lac of commerce. It is of a red colour more or less deep, nearly transparent, and hard, with a brilliant conchoidal fracture. The stick-lac of Siam is the best; a piece of it presented to me by Mr. Rennie, of Fenchurch-street, having an incrustation fully one quarter of an inch thick all round the twig. The stick-lac of Assam ranks next; and, last, that of Bengal, in which the resinous coat is scanty, thin, and irregular. According to the analysis of Dr. John, stick-lac consists, in 120 parts, of
According to Franke, the constituents of stick-lac are, resin, 65·7; substance of the lac, 28·3; colouring matter, 0·6. Seed-lac.—When the resinous concretion is taken off the twigs, coarsely pounded, and triturated with water in a mortar, the greater part of the colouring matter is dissolved, and the granular portion which remains being dried in the sun, constitutes seed-lac. It contains of course less colouring matter than the stick-lac, and is much less soluble. John found in 100 parts of it, resin, 66·7; wax, 1·7; matter of the lac, 16·7; bitter balsamic matter, 2·5; colouring matter, 3·9; dun yellow extract, 0·4; envelopes of insects, 2·1; laccic acid, 0·0; salts of potash and lime, 1·0; earths, 6·6; loss, 4·2. In India the seed-lac is put into oblong bags of cotton cloth, which are held over a charcoal fire by a man at each end, and, as soon as it begins to melt, the bag is twisted so as to strain the liquefied resin through its substance, and to make it drop upon smooth stems of the banyan tree (musa paradisa). In this way, the resin spreads into thin plates, and constitutes the substance known in commerce by the name of shell-lac. The Pegu stick-lac, being very dark coloured, furnishes a shell-lac of a corresponding deep hue, and therefore of inferior value. The palest and finest shell-lac is brought from the northern Circar. It contains very little colouring matter. A stick-lac of an intermediate kind comes from the Mysore country, which yields a brilliant lac-dye and a good shell-lac. Lac-dye is the watery infusion of the ground stick-lac, evaporated to dryness, and formed into cakes about two inches square and half an inch thick. Dr. John found it to consist of, colouring matter, 50; resin, 25; and solid matter, composed of alumina, plaster, chalk, and sand, 22. Dr. Macleod, of Madras, informs me that he prepared a very superior lac-dye from stick-lac, by digesting it in the cold in a slightly alkaline decoction of the dried leaves of the Memecylon tinctorium (perhaps the M. capitellatum, from which the natives of Malabar and Ceylon obtain a saffron-yellow dye). This solution being used along with a mordant consisting of a saturated solution of tin in muriatic acid, was found to dye woollen cloth of a very brilliant scarlet hue. The cakes of lac-dye imported from India, stamped with peculiar marks to designate their different manufacturers, are now employed exclusively in England for dyeing scarlet cloth, and are found to yield an equally brilliant colour, and one less easily affected by perspiration than that produced by cochineal. When the lac-dye was first introduced, sulphuric acid was the solvent applied to the pulverized cakes, but as muriatic acid has been found to answer so much better, it has entirely supplanted it. A good solvent (No. 1.) for this dye-stuff may be prepared by dissolving 3 pounds of tin in 60 pounds of muriatic acid, of specific gravity 1·19. The proper mordant for the cloth is made by mixing 27 pounds of muriatic acid of sp. grav. 1·17, with 11/2 pounds of nitric acid of 1·19; putting this mixture into a salt-glazed stone bottle, and adding to it in small bits at a time, grain tin, till 4 pounds be dissolved. This solution (No. 2.) may be used within twelve hours after it is made, provided it has become cold and clear. For dyeing; three quarters of a pint of the solvent No. 1. is to be poured upon each pound of the pulverized lac-dye, and allowed to digest upon it for six hours. The cloth before being subjected to the dye bath, must be scoured in the mill with fullers’ earth. To dye 100 pounds of pelisse cloth, a tin boiler of 300 gallons capacity should be filled nearly brimful with water, and a fire kindled under it. Whenever the temperature rises to 150° Fahr., a handful of bran, and half a pint of the solution of tin (No. 2.) are to be introduced. The froth, which rises as it approaches ebullition, must be skimmed off; and when the liquor boils, 101/2 pounds of lac-dye, previously mixed with 7 pints of the solvent No. 1., and 31/2 pounds of solution of tin No. 2., must be poured in. An instant afterwards, 101/2 pounds of tartar, and 4 pounds of ground sumach, both tied up in a linen bag, are to be suspended in the boiling bath for five minutes. The fire being now withdrawn, 20 gallons of cold water, with 101/2 pints of solution of tin being poured into the bath, the cloth is to be immersed in it, moved about rapidly during ten minutes; the fire is to be then re-kindled, and the cloth winced more slowly through the bath, which must be made to boil as quickly as possible, and maintained at that pitch for an hour. The cloth is to be next washed in the river; and lastly with water only, in the fulling mill. The above proportions of the ingredients produce a brilliant scarlet tint, with a slightly purple cast. If a more orange hue be wanted, white Florence argal may be used, instead of tartar, and some more sumach. Lac-dye may be substituted for cochineal in the orange-scarlets; but for the more delicate pink shades, it does not Shell-lac, by Mr. Hatchett’s analysis, consists of resin, 90·5; colouring matter, 0·5; wax, 4·0; gluten, 2·8; loss, 1·8; in 100 parts. The resin may be obtained pure by treating shell-lac with cold alcohol, and filtering the solution in order to separate a yellow gray pulverulent matter. When the alcohol is again distilled off, a brown, translucent, hard, and brittle resin, of specific gravity 1·139, remains. It melts into a viscid mass with heat, and diffuses an aromatic odour. Anhydrous alcohol dissolves it in all proportions. According to John, it consists of two resins, one of which dissolves readily in alcohol, ether, the volatile and fat oils; while the other is little soluble in cold alcohol, and is insoluble in ether and the volatile oils. Unverdorben, however, has detected no less than four different resins, and some other substances in shell-lac. Shell-lac dissolves with ease in dilute muriatic and acetic acids; but not in concentrated sulphuric acid. The resin of shell-lac has a great tendency to combine with salifiable bases; as with caustic potash, which it deprives of its alkaline taste. This solution, which is of a dark red colour, dries into a brilliant, transparent, reddish brown mass; which may be re-dissolved in both water and alcohol. By passing chlorine in excess through the dark-coloured alkaline solution, the lac-resin is precipitated in a colourless state. When this precipitate is washed and dried, it forms, with alcohol, an excellent pale-yellow varnish, especially with the addition of a little turpentine and mastic. With the aid of heat, shell-lac dissolves readily in a solution of borax. The substances which Unverdorben found in shell-lac are the following: 1. A resin, soluble in alcohol and ether; 2. A resin, soluble in alcohol, insoluble in ether; 3. A resinous body, little soluble in cold alcohol; 4. A crystallizable resin; 5. A resin, soluble in alcohol and ether, but insoluble in petroleum, and uncrystallizable. 6. The unsaponified fat of the coccus insect, as well as oleic and margaric acids. 7. Wax. 8. The laccine of Dr. John. 9. An extractive colouring matter. Statistical Table of Lac-dye and Lac-lake, per favour of James Wilkinson, Esq., of Leadenhall-street.
The threads in bobbin-net lace form, by their intertwisting and decussation, regular hexagonal holes or meshes, of which the two opposite sides, the upper and under, are directed along the breadth of the piece, or at right angles to the selvage or border. Fig. 608. shows how, by the crossing and twisting of the threads, the regular six-sided mesh is produced, and that the texture results from the union of three separate sets of threads, of which one set proceed downwards in serpentine lines, a second set proceeds from the left to the right, and a third from the right to the left, both in slanting directions. These oblique threads twist themselves round the vertical ones, and also cross each other betwixt them, in a peculiar manner, which may be readily understood by examining the representation. In comparing bobbin-net with a common web, the perpendicular threads in the figure, which are parallel to the border, may be regarded as the warp, and the two sets of slanting threads, as the weft. These warp threads are extended up and down, in the original mounting of the piece between a top and bottom horizontal roller or beam, of which one is called the warp beam, and the other the lace beam, because the warp and finished lace are wound upon them respectively. These straight warp threads receive their contortion from the tension of the weft threads twisted obliquely round them alternately to the right and the left hand. Were the warp threads so tightly drawn that they became inflexible, like fiddle-strings, then the lace would assume the appearance shown in fig. 609.; and although this condition does not really exist, it may serve to illustrate the structure of The ordinary material of bobbin-net is two cotton yarns, of from No. 180. to No. 250., twisted into one thread; but sometimes strongly twisted single yarn has been used. The beauty of the fabric depends upon the quality of the material, as well as the regularity and smallness of the meshes. The number of warp threads in a yard in breadth is from 600 to 900; which is equivalent to from 20 to 30 in an inch. The size of the holes cannot be exactly inferred from that circumstance, as it depends partly upon the oblique traction of the threads. The breadth of the pieces of bobbin-net varies from edgings of a quarter of an inch, to webs 12, or even 20 quarters, that is, 5 yards wide. Bobbin-net lace is manufactured by means of very costly and complicated machines, called frames. The limits of this Dictionary will admit of an explanation of no more than the general principles of the manufacture. The threads for crossing and twisting round the warp, being previously gassed, that is, freed from loose fibres by singeing with gas, are wound round small pulleys, called bobbins, which are, with this view, deeply grooved in their periphery. Figs. 610, 611. exhibit the bobbin alone, and with its carriage. In the section of the bobbin a, fig. 610., the deep groove is shown in which the thread is wound. The bobbin consists of two thin discs of brass, cut out in a stamp-press, in the middle of each of which there is a hollow space c. These discs are riveted together, leaving an interval between their edge all round, in which the thread is coiled. The round hole in the centre, with the little notch at top, serves for spitting them upon a feathered rod, in order to be filled with thread by the rotation of that rod in a species of reel, called the bobbin-filling machine. Each of these bobbins (about double the size of the figure), is inserted into the vacant space G of the carriage, fig. 611. This is a small iron frame (also double the size of the figure), which, at e e, embraces the grooved border of the bobbin, and by the pressure of the spring at f, prevents it from falling out. This spring serves likewise to apply sufficient friction to the bobbin, so as to prevent it from giving off its thread at g by its rotation, unless a certain small force of traction be employed upon the thread. The curvilinear groove h h, sunk in each face or side of the carriage, has the depth shown in the section at h. This groove corresponds to the interval between the teeth of the comb, or bars of the bolt, in which each carriage is placed, and has its movement. A portion of that bolt or comb is shown at a, fig. 612. in plan, and one bar of a circular bolt machine at b, in section. If we suppose two such combs or bolts placed with the ends of the teeth opposite each other, but a little apart, to let the warp threads be stretched, in one vertical plane, between their ends or tips, we shall have an idea of the skeleton of a bobbin-net machine. One of these two The number of movements required to form a row of meshes in the double tier machine, that is, in a frame with two combs or bars, and 2 rows of bobbins, is six; that is, the whole of the carriages (with their bobbins) pass from one bar or comb to the other six times, during which passages the different divisions of bobbin and warp threads change their relative positions 12 times. This interchange or traversing of the carriages with their bobbins, which is the most difficult thing to explain, but at the same time the most essential principle of the lace-machine, may be tolerably well understood by a careful study of fig. 613., in which the simple line represents the bolts or teeth, the sign the back line of carriages, and the sign the front line of carriages. H is the front comb or bolt bar, and I the back bolt bar. The former remain is always fixed or stationary, to receive the carriages as they may be presented to it by the shogging of the latter. There must be always one odd carriage at the end; the rest being in pairs. No. 1. represents the carriages in the front comb or bar, the odd carriage being at the left end. The back line of carriages is first moved on to the back bar I, the odd carriage, as seen in No. 1., having been left behind, there being no carriage opposite to drive it over to the other comb or bar. The carriages then stand as in No. 2. The bar I now shifts to the left, as shown in No. 3.; the front carriages then go over into the back bar or comb, as is represented by No. 4. The bar I now shifts to the right, and gives the position No. 5. The front carriages are then driven over to the front bar, and leave the odd carriage on the back bar at the right end, for the same reason as before described, and the carriages stand as shown in No. 6. The bar I next shifts to the left, and the carriages stand as in No. 7. (the odd carriage being thereby on the back bar to the left.) The back carriages now come over to the front bar, and stand as in No. 8. The back bar or comb I shifts to the right as seen in No. 9., which completes the traverse. The whole carriages with their bobbins have now changed their position, as will be seen by comparing No. 9. with No. 1. The odd carriage, No. 1. has advanced one step to the right, and has become one of the front tier; one of the back tier or line has advanced one step to the left, and has become the odd carriage; and one of the front ones has gone over to the back line. The bobbins and carriages throughout the whole width of the machine have thus crossed each other’s course, and completed the mesh of net. The carriages with their bobbins are driven a certain way from the one comb to the other, by the pressure of two long bars (one for each) placed above the level of the comb, until they come into such a position that their projecting heels or catches i i, fig. 611., are moved off by two other long flat bars below, called the locker plates, and thereby carried completely over the interval between the two combs. There are six different systems of bobbin-net machines. 1. Heathcoate’s patent The circular bolt machine (comb with curved teeth) was used by Mr. Morley, for making narrow breadths or edgings of lace immediately after its first invention, and it has been regularly used by the trade for that purpose ever since, in consequence of the inventor having declined to secure the monopoly of it to himself by patent. At that time the locker bars for driving across the carriages had only one plate or blade. A machine so mounted is now called “the single locker circular bolt.” In the year 1824, Mr. Morley added another plate to each of the locker bars, which was a great improvement on the machines for making plain net, but an obstruction to the making of narrow breadths upon them. This machine is now distinguished from the former by the term “double locker.” A rack of lace, is a certain length of work counted perpendicularly, and contains 240 meshes or holes. Well-made lace has the meshes a little elongated in the direction of the selvage. The term gauge, in the lace manufacture, means the number of gates, slits, or interstices, in one inch of the bolt-bar or comb; and corresponds therefore to the number of bobbins in an inch length of the double tier. Thus, when we say “gauge nine points,” we mean that there are nine gates with nine bobbins in one inch of the comb or bolt-bar. Each of such bobbins with its carriage is therefore no more than one ninth of an inch thick. The common proportion or gauge up and down the machine is 16 holes in the inch for ten bobbins transversely. Circular bolt double tier machines can turn off by steam power fully 360 racks each day of 18 hours, with a relay of superintendents. The number of new mechanical contrivances to which this branch of manufacture has given rise, is altogether unparalleled in any other department of the arts. Since Mr. Heathcoate’s first successful patent, in 1809, a great many other patents have been granted for making lace. In the year 1811, Mr. Morley, then of Nottingham, invented his straight bolt frame, more simple in construction, better combined, and more easy in its movements, than the preceding machines; but the modest inventor did not secure it, as he might have done, by patent. The pusher machine was invented in the same year, by Samuel Mart and James Clark, also of Nottingham. The following year is remarkable in the history of the lace trade, for the invention of the circular bolt machine, by Mr. Morley—a mechanism possessing all the advantages of his straight bolt machine, without its disadvantages. Nearly at the same time Mr. John Leaver brought forward the lever machine, conjointly with one Turton, both of New Radford, near Nottingham. About the year 1817, or 1818, Mr. Heathcoate applied the rotatory movement to the circular bolt machine, and mounted a manufactory on that plan, by mechanical power, at Tiverton, after he and his partner, Mr. Boden, had been driven from Loughborough, in 1816, by the atrocious violence of the frame-destroying Luddites. Such has been the progress of improvement and economy in this manufacture, that the cost of labour in making a rack, which was, twenty years ago, 3s. 6d., or 42 pence, is now not more than one penny. The prices of this beautiful fabric have fallen in an equally remarkable manner. At the former period, a 24 rack piece, five quarters broad, fetched 17l. sterling, in the wholesale market; the same is now sold for 7s.! The consequence is, that in lace decoration, the maid servant may now be more sumptuously arrayed than her mistress could afford to be twenty years ago. Scheele obtained this acid by evaporating the sour whey of clotted milk to an eighth part of its bulk, saturating this remainder with slaked lime, in order to throw down the subphosphate of lime held in solution, filtering the liquor, diluting it with thrice its weight of water, and precipitating the lime circumspectly, by the gradual addition of oxalic acid. Yellow lakes are made with a decoction of Persian or French berries, to which some potash or soda is added; into the mixture a solution of alum is to be poured as long as any precipitate falls. The precipitate must be filtered, washed, and formed into cakes, and dried. A lake may be made in the same way with quercitron, taking the precaution to purify the decoction of the dye-stuff with buttermilk or glue. After filtering the lake it may be brightened with a solution of tin. Annotto lake is formed by dissolving the dye-stuff in a weak alkaline lye, and adding alum water to the solution. Solution of tin gives this lake a lemon yellow cast; acids a reddish tint. Red lakes.—The finest of these is carmine. This beautiful pigment was accidentally discovered by a Franciscan monk at Pisa. He formed an extract of cochineal with salt of tartar, in order to employ it as a medicine, and obtained, on the addition of an acid to it, a fine red precipitate. Homberg published a process for preparing it, in 1656. Carmine is the colouring matter of cochineal, prepared by precipitation from a decoction of the drug. Its composition varies according to the mode of making it. The ordinary carmine is prepared with alum, and consists of carminium (see Cochineal), a little animal matter, alumina, and sulphuric acid. See Carmine. Carminated lake, called lake of Florence, Paris, or Vienna. For making this pigment, the liquor is usually employed which is decanted from the carmine process. Into this, newly precipitated alumina is put; the mixture is stirred, and heated a little, but not too much. Whenever the alumina has absorbed the colour, the mixture is allowed to settle, and the liquor is drawn off. Sometimes alum is dissolved in the decoction of cochineal, and potash is then added, to throw down the alumina in combination with the colouring matter; but in this way an indifferent pigment is obtained. Occasionally, solution of tin is added, to brighten the dye. A lake may be obtained from kermes, in the same way as from cochineal; but now it is seldom had recourse to. Brazil-wood lakes.—Brazil wood is to be boiled in a proper quantity of water for 15 minutes; then, alum and solution of tin being added, the liquor is to be filtered, and a solution of potash poured in as long as it occasions a precipitate. This is separated by Madder lake.—A fine lake may be obtained from madder, by washing it in cold water as long as it gives out colour; then sprinkling some solution of tin over it, and setting it aside for some days. A gentle heat may also be applied. The red liquor must be then separated by the filter, and decomposed by the addition of carbonate of soda, when a fine red precipitate will be obtained. Or, the reddish brown colouring matter of a decoction of madder may be first separated by acetate of lead, and then the rose-red colour with alum. Or, madder tied up in a bag is boiled in water; to the decoction, alum is added, and then potash. The precipitate should be washed with boiling water, till it ceases to tinge it yellow; and it is then to be dried. The following process merits a preference. Diffuse 2 pounds of ground madder in 4 quarts of water, and after a maceration of 10 minutes, strain and squeeze the grounds in a press. Repeat this maceration, &c. twice upon the same portion of madder. It will now have a fine rose colour. It must then be mixed with 5 or 6 pounds of water and half a pound of bruised alum, and heated upon a water bath for 3 or 4 hours, with the addition of water, as it evaporates, after which the whole must be thrown upon a filter cloth. The liquor which passes is to be filtered through paper, and then precipitated by carbonate of potash. If the potash be added in three successive doses, three different lakes will be obtained, of successively diminishing beauty. The precipitates must be washed till the water comes off colourless. Blue lakes are hardly ever prepared, as indigo, prussian blue, cobalt blue, and ultramarine, answer every purpose of blue pigments. Green lakes are made by a mixture of yellow lakes with blue pigments; but chrome yellows mixed with blues produce almost all the requisite shades of green. For a description of metal rolling presses, see Iron and Mint; and For a table of the relative laminability of metals, see Ductility.
In the above table, for the purpose of comparing the successive degrees of intensity, 100 represents the mean intensity of light during the first hour. The quantity of oil consumed per hour is given in grammes, of 151/2 grains each. The last column expresses the quantity of light produced with a like consumption of oil, which was in all cases 100 grammes. See Candles. The following table of M. Peclet is perhaps more instructive:—
The light of the mechanical lamp is greatly over-rated relatively to that of gas. The cost of the former is at least 5 times greater than of the latter, in London. The apertures in the gauze should not be more than 1-20th of an inch square. Since the fire-damp is not inflamed by ignited wire, the thickness of the wire is not of importance, but wire from 1-40th to 1-60th of an inch in diameter is the most convenient. The cage or cylinder should be made by double joinings, the gauze being folded over in such a manner as to leave no apertures. When it is cylindrical, it should not be more than two inches in diameter; because in larger cylinders, the combustion of the fire-damp renders the top inconveniently hot; a double top is always a proper precaution, fixed 1/2 or 3/4 of an inch above the first top. See fig. 614. The gauze cylinder should be fastened to the lamp by a screw b, fig. 615., of four or five turns, and fitted to the screw by a tight ring. All joinings in the lamp should be made with hard solder; as the security depends upon the circumstance, that no aperture exists in the apparatus, larger than in the wire-gauze. The parts of the lamp are, 1. The brass cistern a, d, fig. 615., which contains the oil. It is pierced at one side of the centre with a vertical narrow tube, nearly filled with a wire which is recurved above, at the level of the burner, to trim the wick, by acting on the lower end of the wire e with the fingers. It is called the safety-trimmer. 2. The rim b is the screw neck for fixing on the gauze cylinder, in which the wire-gauze cover is fixed, and which is fastened to the cistern by a screw fitted to b. 3. An aperture c for supplying oil. It is fitted with a screw or a cork, and communicates with the bottom of the cistern by a tube at f. A central aperture for the wick. 4. The wire-gauze cylinder, fig. 614., which should not have less than 625 apertures to the square inch. 5. The second top, 3/4 of an inch above the first, surmounted by a brass or copper plate, to which the ring of suspension may be fixed. It is covered with a wire cap in the figure. 6. Four or six thick vertical wires, g' g' g' g', joining the cistern below with the top plate, and serving as protecting pillars round the cage. g is a screw-pin to fix the cover, so that it shall not become loosened by accident or carelessness. The oil-cistern fig. 615. is drawn upon a larger scale than fig. 614., to show its minuter parts. When the wire-gauze safe-lamp is lighted and introduced into an atmosphere gradually mixed with fire-damp, the first effect of the fire-damp is to increase the length and size of the flame. When the inflammable gas forms so much as 1-12th of the volume of the air, the cylinder becomes filled with a feeble blue flame, while the flame of the wick appears burning brightly within the blue flame. The light of the wick augments till the fire-damp increases to 1-6th or 1-5th, when it is lost in the flame of the fire-damp, which in this case fills the cylinder with a pretty strong light. As long as any explosive mixture of gas exists in contact with the lamp, so long it will give light; and when it is extinguished, which happens whenever the foul air constitutes so much as 1-3d of the volume of the atmosphere, the air is no longer proper for respiration; for though animal life will continue where flame is extinguished, yet it is always with suffering. By fixing a coil of platinum wire above the wick, ignition may be maintained in the metal when the lamp itself is extinguished; and from this ignited wire the wick may be again rekindled, on carrying it into a less inflammable atmosphere. “We have frequently used the lamps where the explosive mixture was so high as to heat the wire-gauze red-hot; but on examining a lamp which has been in constant use for three months, and occasionally subjected to this degree of heat, I cannot perceive that the gauze cylinder of iron wire is at all impaired. I have not, however, thought it prudent, in our present state of experience, to persist in using the lamps under such circumstances, because I have observed, that in such situations the particles of coal dust floating in the air, fire at the gas burning within the cylinder, and fly off in small luminous sparks. This appearance, I must confess, alarmed me in the first instance, but experience soon proved that it was not dangerous. “Besides the facilities afforded by this invention to the working of coal-mines abounding in fire-damp, it has enabled the directors and superintendents to ascertain, with the utmost precision and expedition, both the presence, the quantity, and correct situation of the gas. Instead of creeping inch by inch with a candle, as is usual, along the galleries of a mine suspected to contain fire-damp, in order to ascertain its presence, we walk firmly on with the safe-lamps, and, with the utmost confidence, prove the actual state of the mine. By observing attentively the several appearances upon the flame of the lamp, in an examination of this kind, the cause of accidents which happened to the most experienced and cautious miners is completely developed; and this has hitherto been in a great measure matter of mere conjecture. “It is not necessary that I should enlarge upon the national advantages which must necessarily result from an invention calculated to prolong our supply of mineral coal, because I think them obvious to every reflecting mind; but I cannot conclude without expressing my highest sentiments of admiration for those talents which have developed the properties, and controlled the power, of one of the most dangerous elements which human enterprise has hitherto had to encounter.”—See Letter to Sir H. Davy, in Journal of Science, vol. i. p. 302., by John Buddle, Esq., generally and justly esteemed one of the most scientific coal-miners in the kingdom. Mr. Buddle, in a letter dated 21st August, 1835, which is published in Dr. Davy’s life of his brother Sir Humphrey, says;— “In the evidence given in my last examination before a committee of the House of Commons, I stated that after nearly twenty years’ experience of ‘the Davy’ with from 1000 to 1500 lamps in daily use, in all the variety of circumstances incidental to coal mining, without a single accident having happened which could be attributed to The operation of gem cutting is abridged by two methods; 1. by cleavage; 2. by cutting off slices with a fine wire, coated with diamond powder, and fixed in the stock of a hand-saw. Diamond is the only precious stone which is cut and polished with diamond powder, soaked with olive oil, upon a mill plate of very soft steel. Oriental rubies, sapphires, and topazes, are cut with diamond powder soaked with olive oil, on a copper wheel. The facets thus formed are afterwards polished on another copper wheel, with tripoli, tempered with water. Emeralds, hyacinths, amethysts, garnets, agates, and other softer stones, are cut at a lead wheel, with emery and water; and are polished on a tin wheel with tripoli and water, or, still better, on a zinc wheel, with putty of tin and water. The more tender precious stones, and even the pastes, are cut on a mill-wheel of hard wood, with emery and water; and are polished with tripoli and water, on another wheel of hard wood. Since the lapidary employs always the same tools, whatever be the stone which he cuts or polishes, and since the wheel discs alone vary, as also the substance he uses with them, we shall describe, first of all, his apparatus, and then the manipulations for diamond-cutting, which are applicable to every species of stone. The lapidary’s mill, or wheel, is shewn in perspective in fig. 616. It consists of a strong frame made of oak carpentry, with tenon and mortised joints, bound together with strong bolts and screw nuts. Its form is a parallelopiped of from 8 to 9 feet long, by from 6 to 7 high; and about 2 feet broad. These dimensions are large enough to contain two cutting wheels alongside of each other, as represented in the figure. Besides the two sole bars B B, we perceive in the breadth, 5 cross bars, C, D, E, F, G. The two extreme bars C and G, are a part of the frame-work, and serve to bind it. The two cross-bars D and F, carry each in the middle of their length, a piece of wood as thick as themselves, but only 41/2 inches long (see fig. 617.), joined solidly by mortises and tenons with that cross bar, as well as In fig. 617. this face is shewn inside, in order to explain how the mill wheel is placed and supported. The same letters point out the same objects, both in the preceding and the following figures. In each of these summers a square hole is cut out, exactly opposite to the other; in which are adjusted by friction, a square piece of oak a a, fig. 617., whose extremities are perforated with a conical hole, which receives the two ends of the arbor H of the wheel I, and forms its socket. This square bar is adjusted at a convenient height, by a double wooden wedge b b. The cross bar in the middle E supports the table c c, a strong plank of oak. It is pierced with two large holes whose centres coincide with the centre of the conical holes hollowed out at the end of the square pins. These holes, of about 6 inches diameter each, are intended to let the arbor pass freely through, bearing its respective wheel. (See one of these holes at I, in fig. 621. below.) Each wheel is composed of an iron arbor H, fig. 618., of a grinding-wheel I, which differs in substance according to circumstances, as already stated, and of the pulley J, furnished with several grooves (see fig. 619.), which has a square fit upon the arbor. The arbor carries a collet d, on which are 4 iron pegs or pins that enter into the wheel to fasten it. The wheel plate, of which the ground plan is shown at K, is hollowed out towards its centre to half its thickness; when it is in its position on the arbor, as indicated in fig. 619., a washer or ferrule of wrought iron is put over it, and secured in its place by a double wedge. In fig. 619. the wheel-plate is represented in section, that the connection of the whole parts may be seen. A board g (see fig. 616. and fig. 624.), about 71/2 inches high, is fixed to the part of the frame opposite to the side at which the lapidary works, and it prevents the substances made use of in the cutting and polishing, from being thrown to a distance by the centrifugal force of the wheel-plate. Behind this apparatus is mounted for each grinding-plate, a large wheel L (see fig. 616.), similar to a cutler’s, but placed horizontally. This wheel is grooved round its circumference to receive an endless cord or band, which passes round one of the grooves of the pulley J, fixed below the wheel-plate. Hence, on turning the fly-wheel L, the plate revolves with a velocity relative to the velocity communicated to the wheel L, and to the difference of diameter of the wheel L and the pulley J. Each wheel L, is mounted on an iron arbor, with a crank (see M, fig. 620.) The lower pivot of that arbor h is conical, and turns in a socket fixed in the floor. The great wheel L rests on the collet i, furnished with its 4 iron pins, for securing the connection. Above the wheel an iron washer is laid, and the whole is fixed by a double wedge, which enters into the mortise l, fig. 620. Fig. 621. exhibits a ground-plan view of all this assemblage of parts, to explain the structure of the machine. Every thing that stands above the upper summer-bar has been suppressed in this representation. Here we see the table c c; the upper summer m; the one wheel-plate l, the other having been removed to shew that the endless cord does not cross; the two large wheels L L, present in each machine, the crank bar N, seen separate in fig. 622, which serves for turning the wheel L. This bar is formed of 3 iron plates n, o; p, q; and q, r; (fig. 622.) The first is The stud s, seen in fig. 622., is fixed to the point v by a wedge-key upon the arm P, represented separately, and in perspective, in fig. 623. The labourer seizing the two upright pegs or handles x x; by the alternate forward and backward motion of his arm, he communicates the same motion to the crank rod, which transmits it to the crank of the arbor M, and impresses on that arbor, and the wheel which it bears, a rotatory movement. Fig. 624. shows piece-meal and in perspective, a part of the lapidary’s wheel-mill. There we see the table c c, the grind-plate I, whose axis is kept in a vertical position by the two square plugs a a, fixed into the two summers by the wedges b b. On the two sides of the wheel-plate we perceive an important instrument called a dial, which serves to hold the stone during the cutting and polishing. This instrument has received lately important ameliorations, to be described in fig. 625. The lapidary holds this instrument in his hand, he rests it upon the iron pins u u fixed in the table, lest he should be affected by the velocity of the revolving wheel-plate. He loads it sometimes with weights e, e, to make it take better hold of the grinding plate. One of the most expert lapidaries of Geneva works by means of the following improved mechanism, of his own invention, whereby he cuts and polishes the facets with extreme regularity, converting it into a true dial. Fig. 625. shows this improvement. Each of the two jaws bears a large conchoidal cavity, into which is fitted a brass ball, which carries on its upper part a tube e, to whose extremity is fixed a dial-plate f f, engraved with several concentric circles, divided into equal parts, like the toothed-wheel cutting engine-plate, according to the number of facets to be placed in each cutting range. The tube receives with moderate friction the handle of the cement rod, which is fixed at the proper point by a thumb-screw, not shown in the figure, being concealed by the vertical limb d, about to be described. A needle or index g, placed with a square fit on the tail of the cement rod, marks by its point the divisions on the dial plate f f. On the side m n of the jaw A, there is fixed by two screws, a limb d, forming a quadrant whose centre is supposed to be at the centre of the ball. This quadrant is divided as usual into 90 degrees, whose highest point is marked 0, and the lowest would mark about 70; for the remainder of the arc down to 90 is concealed by the jaw. The two graduated plates are used as follows:— When the cement rod conceals zero or 0 of the limb, it is then vertical, and serves to cut the table of the brilliant; or the point opposite to it, and parallel to the table. On making it slope a little, 5 degrees for example, all the facets will now lie in the same zone, provided that the inclination be not allowed to vary. On turning round the cement rod the index g marks the divisions, so that by operating on the circle with 16 divisions, stopping for some time at each, 16 facets will have been formed, of perfect equality, and at equal distances, as soon as the revolution is completed. Diamonds are cut at the present day in only two modes; into a rose diamond, and a brilliant. We shall therefore confine our attention to these two forms. The rose diamond is flat beneath, like all weak stones, while the upper face rises into a dome, and is cut into facets. Most usually six facets are put on the central region, According to Mr. Jefferies, in his Treatise on Diamonds, the regular rose diamond is formed by inscribing a regular octagon in the centre of the table side of the stone, and bordering it by eight right-angled triangles, the bases of which correspond with the sides of the octagon; beyond these is a chain of 8 trapeziums, and another of 16 triangles. The collet side also consists of a minute central octagon, from every angle of which proceeds a ray to the edge of the girdle, forming the whole surface into 8 trapeziums, each of which is again subdivided by a salient angle (whose apex touches the girdle) into one irregular pentagon and two triangles. To fashion a rough diamond into a brilliant, the first step is to modify the faces of the original octahedron, so that the plane formed by the junction of the two pyramids shall be an exact square, and the axis of the crystal precisely twice the length of one of the sides of the square. The octahedron being thus rectified, a section is to be made parallel to the common base or girdle, so as to cut off 5 eighteenths of the whole height from the upper pyramid, and 1 eighteenth from the lower one. The superior and larger plane thus produced is called the table, and the inferior and smaller one is called the collet; in this state it is termed a complete square table diamond. To convert it into a brilliant, two triangular facets are placed on each side of the table, thus changing it from a square to an octagon; a lozenge-shaped facet is also placed at each of the four corners of the table, and another lozenge extending lengthwise along the whole of each side of the original square of the table, which with two triangular facets set on the base of each lozenge, completes the whole number of facets on the table side of the diamond; viz. 8 lozenges, and 24 triangles. On the collet side are formed 4 irregular pentagons, alternating with as many irregular lozenges radiating from the collet as a centre, and bordered by 16 triangular facets adjoining the girdle. The brilliant being thus completed, is set with the table side uppermost, and the collet side implanted in the cavity made to receive the diamond. The brilliant is always three times as thick as the rose diamond. In France, the thickness of the brilliant is set off into two unequal portions; one third is reserved for the upper part or table of the diamond, and the remaining two thirds for the lower part or collet (culasse). The table has eight planes, and its circumference is cut into facets, of which some are triangles, and others lozenges. The collet is also cut into facets called pavillons. It is of consequence that the pavillons lie in the same order as the upper facets, and that they correspond to each other, so that the symmetry be perfect, for otherwise the play of the light would be false. Although the rose-diamond projects bright beams of light in more extensive proportion often than the brilliant, yet the latter shows an incomparably greater play, from the difference of its cutting. In executing this, there are formed 32 faces of different figures, and inclined at different angles all round the table, on the upper side of the stone. On the collet (culasse) 24 other faces are made round a small table, which converts the culasse into a truncated pyramid. These 24 facets, like the 32 above, are differently inclined and present different figures. It is essential that the faces of the top and the bottom correspond together in sufficiently exact proportions to multiply the reflections and refractions, so as to produce the colours of the prismatic spectrum. The other precious stones, as well as their artificial imitations, called pastes, are cut in the same fashion as the brilliant; the only difference consists in the matter constituting the wheel plates, and the grinding and polishing powders, as already stated. In cutting the stones, they are mounted on the cement-rod B, fig. 626., whose stem is set upright in a socket placed in the middle of a sole piece at A, which receives the stem of the cement-rod. The head of the rod fills the cup of A. A melted alloy of tin and lead is poured into the head of the cement-rod, into the middle of which the stone is immediately plunged; and whenever the solder has become solid, a portion of it is pared off from the top of the diamond, to give the pyramidal form shown in the figure at B. There is an instrument employed by the steel polishers for pieces of clock work, and by the manufacturers of watch-glasses for polishing their edges. It consists of a solid oaken table, fig. 627. The top is perforated with two holes, one for passing through the pulley and the arbor of the wheel-plate B, made either of lead or of hard The Sapphire, Ruby, Oriental Amethyst, Oriental Emerald, and Oriental Topaz, are gems next in value and hardness to diamond; and they all consist of nearly pure alumina or clay, with a minute portion of iron as the colouring matter. The following analyses show the affinity in composition of the most precious bodies with others in little relative estimation.
Salamstone is a variety which consists of small transparent crystals, generally six-sided prisms, of pale reddish and bluish colours. The corundum of Battagammana is frequently found in large six-sided prisms: it is commonly of a brown colour, whence it is called by the natives curundu gallÉ, cinnamon stone. The hair-brown and reddish-brown crystals are called adamantine spar. Sapphire and salamstone are chiefly met with in secondary repositories, as in the sand of rivers &c., accompanied by crystals and grains of octahedral iron-ore and of several species of gems. Corundum is found in imbedded crystals in a rock, consisting of indianite. Adamantine spar occurs in a sort of granite. The finest varieties of sapphire come from Pegu, where they occur in the Capelan mountains near Syrian. Some have been found also at Hohenstein in Saxony, Bilin in Bohemia, Puy in France, and in several other countries. The red variety, the ruby, is most highly valued. Its colour is between a bright scarlet and crimson. A perfect ruby above 31/2 carats is more valuable than a diamond of the same weight. If it weigh one carat, it is worth 10 guineas; 2 carats, 40 guineas; 3 carats, 150 guineas; 6 carats, above 1000 guineas. A deep coloured ruby, exceeding 20 carats in weight, is generally called a carbuncle; of which 108 were said to be in the throne of the Great Mogul, weighing from 100 to 200 carats each; but this statement is probably incorrect. The largest oriental ruby known to be in the world, was brought from China to Prince Gargarin, governor of Siberia. It came afterwards into the possession of Prince Menzikoff, and constitutes now a jewel in the imperial crown of Russia. A good blue sapphire of 10 carats is valued at 50 guineas. If it weighs 20 carats, its value is 200 guineas; but under 10 carats, the price may be estimated by multiplying the square of its weight in carats into half a guinea; thus, one of 4 carats would be worth 42× 1/2 G. = 8 guineas. It has been said that the blue sapphire is superior in hardness to the red, but this is probably a mistake arising from confounding the corundum ruby with the spinelle ruby. A sapphire of a barbel blue colour, weighing 6 carats, was disposed of in Paris by public sale for 70l. sterling; and another of an indigo blue, weighing 6 carats and 3 grains, brought 60l.; both of which sums much exceed what the preceding rule assigns, from which we may perceive how far fancy may go in such matters. The sapphire of Brasil is merely a blue tourmaline, as its specific gravity and inferior hardness show. White sapphires are sometimes so pure, that when properly cut and polished they have been passed for diamonds. The yellow and green sapphires are much prized under the names of Oriental topaz and emerald. The specimens which exhibit all these colours associated in one stone are highly valued, as they prove the mineralogical identity of these varieties. Besides these shades of colour, sapphires often emit a beautiful play of colours, or chatoiement, when held in different positions relative to the eye or incident light; and some likewise present star-like radiations, whence they are called star-stones or asterias; sending forth 6 or even 12 rays, that change their place with the position of the stone. This property so remarkable in certain blue sapphires, is not however peculiar to these gems. It seems to belong to transparent minerals which have a rhomboid for their 3. Chrysoberyl, called by HaÜy Cymophane, and by others Prismatic corundum, ranks next in hardness to sapphire, being 8·5 on the same scale of estimation. Its specific gravity is 3·754. It usually occurs in rounded pieces about the size of a pea, but it is also found crystallised in many forms, of which 8-sided prisms with 8-sided summits are perhaps the most frequent. Lustre vitreous; colour asparagus green, passing into greenish-white and olive-green. It shows a bluish opalescence, a light undulating as it were in the stone, when viewed in certain directions; which property constitutes its chief attraction to the jeweller. When polished, it has been sometimes mistaken for a yellow diamond; and from its hardness and lustre is considerably valued. Good specimens of it are very rare. It has been found only in the alluvial deposits of rivers, along with other species of gems. Thus it occurs in Brasil, along with diamonds and prismatic topaz; also in Ceylon. Its constituents are, alumina 68·66; glucina 16·00; silica 6·00; protoxide of iron 4·7; oxide of titanium 2·66; moisture 0·66, according to Seybert’s analysis of a specimen from Brasil. It is difficultly but perfectly fusible before the blowpipe, with borax and salt of phosphorus. In composition it differs entirely from sapphire, or the rhombohedral corundum. 4. Spinelle Ruby, called Dodecahedral corundum by some mineralogists, and Balas ruby by lapidaries. Its hardness is 8. Specific gravity 3·523. Its fundamental form is the hexahedron, but it occurs crystallized in many secondary forms: octahedrons, tetrahedrons and rhombohedrons. Fracture conchoidal; lustre vitreous; colour red, passing into blue and green, yellow, brown and black; and sometimes it is nearly white. Red spinelle consists of, alumina 74·5; silica 15·5; magnesia 8·25; oxide of iron 1·5; lime 0·75. Vauquelin discovered 6·18 per cent. of chromic acid in the red spinelle. The red varieties exposed to heat, become black and opaque; on cooling they appear first green, then almost colourless, but at last resume their red colour. Pleonaste is a variety which yields a deep green globule with borax. Crystals of spinelle from Ceylon have been observed imbedded in limestone, mixed with mica, or in rocks containing adularia, which seem to have belonged to a primitive district. Other varieties like the pleonaste occur in the drusy cavities of rocks ejected by Vesuvius. Crystals of it are often found in diluvial and alluvial sand and gravel, along with true sapphires, pyramidal zircon, and other gems, as also with octahedral iron ore, in Ceylon. Blue and pearl-gray varieties occur in SÜdermannland in Sweden, imbedded in granular limestone. Pleonaste is met with also in the diluvial sands of Ceylon. Clear and finely coloured specimens of spinelle are highly prized as ornamental stones. When the weight of a good spinelle exceeds 4 carats, it is said to be valued at half the price of a diamond of the same weight. M. Brard has seen one at Paris, which weighed 215 grains. 6. Topaz. The fundamental form is a scalene 4-sided pyramid; but the secondary forms have a prismatic character; and are frequently observed in oblique 4-sided prisms, acuminated by 4 planes. The lateral planes of the prism are longitudinally striated. Fracture conchoidal, uneven; lustre vitreous; colours, white, yellow, green, blue, generally of pale shades. Hardness 8; specific gravity 3·5. Prismatic topaz consists, according to Berzelius, of alumina 57·45; silica 34·24; fluoric acid 7·75. In a strong heat the faces of crystallization, but not those of cleavage, are covered with small blisters, which however immediately crack. With borax, it melts slowly into a transparent glass. Its powder colours the tincture of violets green. Those crystals which possess different faces of crystallization on opposite ends, acquire the opposite electricities on being heated. By friction, it acquires positive electricity. Most perfect crystals of topaz have been found in Siberia, of green, blue, and white colours, along with beryl, in the Uralian and Altai mountains, as also in Kamschatka; in Brazil, where they generally occur in loose crystals, and pebble forms of bright yellow Topazes are not scarce enough to be much valued by the lapidary. 7. Emerald and Beryl, are described in their alphabetical places. Emerald loses its lustre by candle-light; but as it appears to most advantage when in the company of diamonds, it is frequently surrounded with brilliants, and occasionally with pearls. Beryl is the aqua-marine of the jewellers, and has very little estimation among lapidaries. 8. Garnet. See this stone in its alphabetical place. 9. Chrysolite, called Peridot by HaÜy; probably the topaz of the ancients, as our topaz was their chrysolite. It is the softest of the precious stones, being scratched by quartz and the file. It refracts double. 10. Quartz, including, as sub-species, Amethyst, Rock-crystal, Rose-quartz, Prase or Chrysoprase, and several varieties of calcedony, as Cat’s eye, Plasma, Chrysoprase, Onyx, Sardonyx, &c. Lustre vitreous, inclining sometimes to resinous; colours, very various; fracture conchoidal; hardness, 7; specific gravity, 2·69. 11. Opal, or uncleavable quartz. Fracture, conchoidal; lustre, vitreous or resinous; colours, white, yellow, red, brown, green, gray. Lively play of light; hardness, 5·5 to 6·5; specific gravity, 2·091. It occurs in small kidney-shaped and stalactitic shapes, and large tuberose concretions. The phenomena of the play of colours in precious opal has not been satisfactorily explained. It seems to be connected with the regular structure of the mineral. Hydrophane, or oculis mundi, is a variety of opal without transparency, but acquiring it when immersed in water, or in any transparent fluid. Precious opal was found by Klaproth to consist of silica, 90; water, 10; which is a very curious combination. Hungary has been long the only locality of precious opal, where it occurs near Caschau, along with common and semi-opal, in a kind of porphyry. Fine varieties have, however, been lately discovered in the Faroe islands; and most beautiful ones, sometimes quite transparent, near Gracias a Dios, in the province of Honduras, America. The red and yellow bright coloured varieties of fire-opal are found near Zimapan, in Mexico. Precious opal, when fashioned for a gem, is generally cut with a convex surface; and if large, pure, and exhibiting a bright play of colours, is of considerable value. In modern times, fine opals of moderate bulk have been frequently sold at the price of diamonds of equal size; the Turks being particularly fond of them. The estimation in which opal was held by the ancients is hardly credible. They called it Paideros, or Child beautiful as love. Nonius, the Roman senator, preferred banishment to parting with his favourite opal, which was coveted by Mark Antony. Opal which appears quite red when held against the light, is called girasol by the French; a name also given to the sapphire or corundum asterias or star-stone. 12. Turquois, or Calaite. Mineral turquois, occurs massive; fine-grained impalpable; fracture conchoidal; colour, between a blue and a green, soft, and rather bright; opaque; hardness, 6; spec. grav. 2·83 to 3·0. Its constituents are, alumina, 73; oxide of copper, 4·5; oxide of iron, 4; water, 18; according to Dr. John. But by Berzelius, it consists of phosphate of alumina and lime, silica, oxides of copper and iron, with a little water. It has been found only in the neighbourhood of Nichabour in the Khorassan, in Persia; and is very highly prized as an ornamental stone in that country. There is a totally different kind of turquois, called bone turquois, which seems to be phosphate of lime coloured with oxide of copper. When the oriental stone is cut and polished, it forms a pleasing gem of inferior value. Malachite, or mountain green, a compact carbonate of copper, has been substituted sometimes for turquois, but their shades are different. Malachite yields a green streak, and turquois a white one. 13. Lapis lazuli, is of little value, on account of its softness. There are four oxides of lead. 1. The suboxide of a grayish blue colour, which forms a kind of crust upon a plate of lead long exposed to the air. It is procured in a perfect state by calcining oxalate of lead in a retort; the dark gray powder which remains is the pure suboxide. 2. The protoxide is obtained by exposing melted lead to the atmosphere, or, more readily, by expelling the acid from the nitrate of lead by heat in a platinum crucible. It is yellow, and was at one time prepared as a pigment by calcining lead; but is now superseded by the chromate of this metal. Litharge is merely this oxide in the form of small spangles, from having undergone fusion; it is more or less contaminated with iron, copper, and sometimes a little silver. It contains likewise some carbonic acid. The above oxide consists of 104 of metal, and 8 of oxygen, its prime equivalent being 112, upon the hydrogen scale; and it is the base of all the salts of lead. 3. The plumbeous suroxide of Berzelius, the sesquioxide of some British chemists, is the well-known pigment called RED LEAD or minium. It consists of 100 parts of metal and 10 of oxygen. 4. The plumbic suroxide of Berzelius, or the peroxide of the British chemists, is obtained by putting red lead in chlorine water, or in dilute nitric acid. It is of a dark brown, almost black colour, which gives out oxygen when heated, and becomes yellow oxide. It kindles sulphur when triturated with it. This oxide is used by the analytical chemist to separate, by condensation, the sulphurous acid existing in a gaseous mixture. Among the ores of lead some have a metallic aspect; are black in substance, as well as when pulverized; others have a stony appearance, and are variously coloured, with usually a vitreous or greasy lustre. The specific gravity of the latter ores is always less than 5. The whole of them, excepting the chloride, become more or less speedily black, with sulphuretted hydrogen or with hydrosulphurets; and are easily reduced to the metallic state upon charcoal, with a flux of carbonate of soda, after they have been properly roasted. They diffuse a whitish or yellowish powder over the charcoal, which, according to the manner in which the flame of the blowpipe is directed upon it, becomes yellow or red; thus indicating the two characteristic colours of the oxides of lead. We shall not enter here into the controversy concerning the existence of native lead, which has been handled at length by M. Brongniart in the Dictionnaire des Sciences Naturelles, article Plomb, Mineralogie. The lead ores most interesting to the arts are:— 1. Galena, sulphuret of lead. This ore has the metallic lustre of lead with a crystalline structure derivable from the cube. When heated cautiously at the blowpipe it is decomposed, the sulphur flies off, and the lead is left alone in fusion; but if the heat be continued, the coloured surface of the charcoal indicates the conversion of the lead into its oxides. Galena is a compound of lead and sulphur, in equivalent proportions, and therefore consists, in 100 parts, of 862/3 of metal, and 131/3 of sulphur, with which numbers the analysis of the galena of Clausthal by Westrumb exactly agrees. Its specific gravity, when pure, is 7·56. Its colour is blackish gray, without any shade of red, and its powder is black; characters which distinguish it from blende or sulphuret of zinc. Its structure in mass is lamellar, passing sometimes into the fibrous or granular, and even compact. It is brittle. The specular galena, so called from its brightly polished aspect, is remarkable for forming the slickensides of Derbyshire—thin seams, which explode with a loud noise when accidentally scratched in the mine. The argentiferous galena has in general all the external characters of pure galena. The proportions of silver vary from one-fifth part of the whole, as at Tarnowitz, in Silesia, to three parts in ten thousand, as in the ore called by the German miners WeisgÜltigerz; but it must be observed, that whenever this lead ore contains above 5 per cent. of silver, several other metals are associated with it. The mean proportion of silver in galena, or that which makes it be considered practically as an argentiferous ore, because the silver may be profitably extracted, is about two parts in the thousand. See Silver. The above rich silver ores were first observed in the Freyberg mines, called HimmelsfÜrst and BeschertglÜck, combined with sulphuret of antimony; but they have been noticed since in the Hartz, in Mexico, and several other places. The antimonial galena (Bournonite) exhales at the blowpipe the odour peculiar to antimony, and coats the charcoal with a powder partly white and partly red. It usually contains some arsenic. 2. The Seleniuret of lead, resembles galena, but its tint is bluer. Its chemical characters are the only ones which can be depended on for distinguishing it. At the blowpipe, it exhales a very perceptible smell of putrid radishes. Nitric acid liberates the selenium. When heated in a tube, oxide of selenium of a carmine red rises along with selenic acid, white and deliquescent. The specific gravity of this ore varies from 6·8 to 7·69. 3. Native minium or red lead, has an earthy aspect, of a lively and nearly pure red colour, but sometimes inclining to orange. It occurs pulverulent, and also compact, 4. Plomb-gomme. This lead ore, as singular in appearance as in composition, is of a dirty brownish or orange-yellow, and occurs under the form of globular, or gum-like concretions. It has also the lustre and translucency of gum; with somewhat of a pearly aspect at times. It is harder than fluor spar. It consists of oxide of lead, 40; alumina, 37; water, 18·8; foreign matters and loss, 4·06; in 100. Hitherto it has been found only at HuelgoËt, near Poullaouen, in Brittany, covering with its tears or small concretions the ores of white lead and galena which compose the veins of that lead mine. 5. White lead, carbonate of lead. This ore in its purest state, is colourless and transparent like glass, with an adamantine lustre. It may be recognized by the following characters:— Its specific gravity is from 6 to 6·7; it dissolves with more or less ease, and with effervescence, in nitric acid; becomes immediately black by the action of sulphuretted hydrogen, and melts on charcoal before the blowpipe into a button of lead. According to Klaproth, the carbonate of Leadhills contains 82 parts of oxide of lead, and 16 of carbonic acid, in 98 parts. This mineral is tender, scarcely scratches calc-spar, and breaks easily with a waved conchoidal fracture. It possesses the double refracting property in a very high degree; the double image being very visible on looking through the flat faces of the prismatic crystals. Its crystalline forms are very numerous, and are referrible to the octahedron, and the pyramidal prism. 6. Vitreous lead, or sulphate of lead. This mineral closely resembles carbonate of lead; so that the external characters are inadequate to distinguish the two. But the following are sufficient. When pure, it has the same transparency and lustre. It does not effervesce with nitric acid; it is but feebly blackened by sulphuretted hydrogen; it first decrepitates and then melts before the blowpipe into a transparent glass, which becomes milky as it cools. By the combined action of heat and charcoal, it passes first into a red pulverulent oxide, and then into metallic lead. It consists, according to Klaproth, of 71 oxide of lead, 25 sulphuric acid, 2 water, and 1 iron. That specimen was from Anglesea; the Wanlockhead mineral is free from iron. The prevailing form of crystallization is the rectangular octahedron, whose angles and edges are variously modified. The sulphato-carbonate, and sulphato tri-carbonate of lead, now called Leadhillite, are rare minerals which belong to this head. 7. Phosphate of lead.—This, like all the combinations of lead with an acid, exhibits no metallic lustre, but a variety of colours. Before the blowpipe, upon charcoal, it melts into a globule externally crystalline, which, by a continuance of the heat, with the addition of iron and boracic acid, affords metallic lead. Its constituents are 80 oxide of lead, 18 phosphoric acid, and 1·6 muriatic acid, according to Klaproth’s analysis of the mineral from Wanlockhead. The constant presence of muriatic acid in the various specimens examined is a remarkable circumstance. The crystalline forms are derived from an obtuse rhomboid. Phosphate of lead is a little harder than white lead; it is easily scratched, and its powder is always gray. Its specific gravity is 6·9. It has a vitreous lustre, somewhat adamantine. Its lamellar texture is not very distinct; its fracture is wavy, and it is easily frangible. The phosphoric and arsenic acids being, according to M. Mitscherlich, isomorphous bodies, may replace each other in chemical combinations in every proportion, so that the phosphate of lead may include any proportion, from the smallest fraction of arsenic acid, to the smallest fraction of phosphoric acid, thus graduating indefinitely into arseniate of lead. The yellowish variety indicates, for the most part, the presence of arsenic acid. 8. Muriate of lead. Horn-lead, or murio-carbonate.—This ore has a pale yellow colour, is reducible to metallic lead by the agency of soda, and is not altered by the hydrosulphurets. At the blowpipe it melts first into a pale yellow transparent globule, with salt of phosphorus and oxide of copper; and it manifests the presence of muriatic acid by a bluish flame. It is fragile, tender, softer than carbonate of lead, and is sometimes almost colourless, with an adamantine lustre. Spec. grav. 606. Its constituents, according to Berzelius, are, lead, 25·84; oxide of lead, 57·07; carbonate of lead, 6·25; chlorine, 8·84; silica, 1·46; water, 0·54; in 100 parts. The carbonate is an accidental ingredient, not being in equivalent proportion. Klaproth found chlorine, 13·67; lead, 39·98; oxide of lead, 22·57; carbonate of lead, 23·78. 9. Arseniate of lead.—Its colour of a pretty pure yellow, bordering slightly on the greenish, and its property of exhaling by the joint action of fire and charcoal a very distinct arsenical odour, are the only characters which distinguish this ore from the phosphate of lead. The form of the arseniate of lead when it is crystallized, is a prism with six faces, of the same dimensions as that of phosphate of lead. When pure, it is reducible upon charcoal, before the blowpipe, into metallic lead, with the copious exhalation 10. Red lead, or Chromate of lead.—This mineral is too rare to require consideration in the present work. 11. Plomb vauquelinite. Chromate of lead and copper. 12. Yellow lead. Molybdate of lead. 13. Tungstate of lead. Having thus enumerated the several species of lead ore, we may remark, that galena is the only one which occurs in sufficiently great masses to become the object of mining and metallurgy. This mineral is found in small quantity among the crystalline primitive rocks, as granite. It is however among the oldest talc-schists and clay slates, that it usually occurs. But galena is much more abundant among the transition rocks, being its principal locality, where it exists in interrupted beds, masses, and more rarely in veins. The blackish transition limestone is of all rocks that which contains most galena; as at Pierreville in Normandy; at Clausthal, Zellerfeldt, and most mines of the Harz; at Fahlun, in Sweden; in Derbyshire and Northumberland, &c. In the transition graywacke of the south of Scotland, the galena mines of Leadhills occur. The galena of the primitive formations contains more silver than that of the calcareous. The principal lead mines at present worked in the world, are the following: 1. Poullaouen and HuelgoËt near Carhaix in France, department of Finisterre, being veins of galena, which traverse a clay slate resting upon granite. They have been known for upwards of three centuries; the workings penetrate to a depth of upwards of 300 yards, and in 1816 furnished 500 tons of lead per annum, out of which 1034 pounds avoirdupois of silver were extracted. 2. At Villeforte and Viallaz, department of the LozÈre, are galena mines said to produce 100 tons of lead per annum, with 400 kilogrammes of silver (880 libs. avoird.). 3. At Pezey and Macot, to the east of Moutiers in Savoy, a galena mine exists in talc-schist, which has produced annually 200 tons of lead, and about 600 kilogrammes of silver (1320 libs avoird.). 4. The mine of Vedrin, near Namur in the Low Countries, is opened upon a vein of galena, traversing compact limestone of a transition district; it has furnished 200 tons of lead, from which 385 pounds avoird. of silver were extracted. 5. In Saxony the galena mines are so rich in silver as to make the lead be almost overlooked. They are enumerated under silver ores. 6. The lead mines of the Harz, have been likewise considered as silver ores. 7. Those of Bleyberg in the Eifel are in the same predicament. 8. The galena mines of Bleyberg and Villach in Carinthia, in compact limestone. 9. In Bohemia, to the south-west of Prague. 10. The mines of Joachimsthal, and Bleystadt, on the southern slope of the Erzgebirge, produce argentiferous galena. 11. There are numerous lead mines in Spain, the most important being in the granite hills of LinarÈs, upon the southern slope of the Sierra Morena, and in the district of the small town of Canjagar. Sometimes enormous masses of galena are extracted from the mines of LinarÈs. There are also mines of galena in Catalonia, Grenada, Murcia, and Almeria, the ore of the last locality being generally poor in silver. 12. The lead mines of Sweden are very argentiferous, and worked chiefly with a view to the silver. 13. The lead mines of Daouria are numerous and rich, lying in a transition limestone, which rests on primitive rocks; their lead is neglected on account of the silver. 14. Of all the countries in the world, Great Britain is that which annually produces the greatest quantity of lead. According to M. Villefosse, in his Richesse Minerale, published in 1810, we had furnished every year 12,500 tons of lead, whilst all the rest of Europe taken together, did not produce so much; but from more recent documents, that estimate seems to have been too low. Mr. Taylor has rated the total product of the United Kingdom per annum at 31,900 tons, a quantity fully 21/2 times greater than the estimate of Villefosse (see Conybeare and Phillips’ Geology, p. 354). Mr. Taylor distributes this product among the different districts as follows:—
We thus see that Cumberland, and the adjacent parts of the counties of Durham and The English lead-miners distinguish three different kinds of deposits of lead ore; rake-veins, pipe-veins, and flat-veins. The English word vein corresponds to the French term filon; but miners make use of it indifferently in England and France, to indicate all the deposits of this ore, adding an epithet to distinguish the different forms; thus, rake veins are true veins in the geological acceptation of the word vein; pipe-veins are masses usually very narrow, and of oblong shape, most frequently parallel to the plane of the rocky strata; and flat-veins are small beds of ores interposed in the middle of these strata. Rake-veins are the most common form in which lead ore occurs in Cumberland. They are in general narrower in the sandstone which covers the limestone, than in the calcareous beds. A thickness of less than a foot in the former, becomes suddenly 3 or 4 feet in the latter; in the rich vein of Hudgillburn, the thickness is 17 feet in the Great limestone, while it does not exceed 3 feet in the overlying Watersill or sandstone. This influence exercised on the veins by the nature of the enclosing rock, is instructive; it determines at the same time almost uniformly their richness in lead ore, an observation similar to what has been made in other countries, especially in the veins of Kongsberg in Norway. The Cumberland veins are constantly richer, the more powerful they are, in the portions which traverse the calcareous rocks, than in the beds of sandstone, and more particularly the schistose rocks. It is rare in the rock called plate (a solid slaty clay) for the vein to include any ore; it is commonly filled with a species of potter’s earth. The upper calcareous beds are also in general more productive than the lower ones. In most of these mines, the veins were not worked till lately below the fifth calcareous bed (the four-fathom limestone), which is 307 yards beneath the millstone-grit; and as the first limestone stratum is 108 yards beneath it, it follows that the thickness of the part of the ground where the veins are rich in lead does not in general exceed 200 yards. It appears however that veins have been mined in the neighbourhood of Alston Moor, downwards to the eleventh calcareous stratum, or Tyne bottom limestone, which is 418 yards under the millstone-grit of the coal formation, immediately above the whin-sill; and that they have been followed above the first limestone stratum, as high as the grindstone sill, which is only 83 yards below the same stratum of millstone-grit; so that in the total thickness of the plumbiferous formation there is more than 336 yards. It has been asserted that lead veins have been traced even further down, into the Memerby scar limestone; but they have not been mined. The greatest enrichment of a vein takes place commonly in the points where its two sides, being not far asunder, belong to the same rock; and its impoverishment occurs when one side is calcareous and the other a schistose clay. The minerals which most frequently accompany the galena, are carbonate of lime, fluate of lime, sulphate of baryta, quartz, and pyrites. The pipe-veins (amas in French), are seldom of great length; but some have a considerable width; their composition being somewhat similar to that of the rake-veins. They meet commonly in the neighbourhood of the two systems, sometimes being in evident communication together; they are occasionally barren; but when a wide pipe-vein is metalliferous, it is said to be very productive. The flat veins, or strata veins, seem to be nothing else than expansions of the matter of the vein between the planes of the strata; and contain the same ores as the veins in their vicinity. When they are metalliferous, they are worked along with the adjacent rake vein; and are productive to only a certain distance from that vein, unless they get enriched by crossing a rake vein. Some examples have been adduced of advantageous workings in flat veins in the great limestone of Cumberland, particularly in the mines of Coalcleugh and Nenthead. The rake veins, however, furnish the greater part of the lead which Cumberland and the adjacent counties send every year into the market. Mr. Forster gives a list of 165 lead mines, which have been formerly, or are now, worked in that district of the kingdom. The metalliferous limestone occupies, in Derbyshire, a length of about 25 miles from north-west to south-east, under a very variable breadth, which towards the south, amounts to 25 miles. Castleton to the north, Buxton to the north-west, and Matlock to the south-east, lie nearly upon its limits. It is surrounded on almost all sides by the millstone grit which covers it, and which is, in its turn, covered by the coal strata. The nature of the rocks beneath the limestone is not known. In Cumberland the metalliferous limestone includes a bed of trap, designated under the name of whinsill. In Derbyshire the trap is much more abundant, and it is thrice interposed between the limestone. These two rocks constitute of themselves the whole mineral mass, through a Four great bodies or beds of limestone are distinguishable, which alternate with three masses of trap, called toadstone. The lead veins exist in the calcareous strata, but disappear at the limits of the toadstone. It has now been ascertained however that they recur in the limestone underneath. Treatment of the Ores of Lead. The mechanical operations performed upon the lead ores in Great Britain, to bring them to the degree of purity necessary for their metallurgic treatment, may be divided into three classes, whose objects are,— 1. The sorting and cleansing of the ores; 2. The grinding; 3. The washing, properly so called. The apparatus subservient to the first objects are sieves, running buddles, and gratings. The large sieves employed in Derbyshire for sorting the ore at the mouth of the mine, into coarse and fine pieces, is a wire gauze of iron; its meshes are square, and an inch long in each side. There is a lighter sieve of wire gauze, similar to the preceding, for washing the mud from the ore, by agitating the fragments in a tub filled with water. But in Derbyshire, instead of using this sieve, the pieces of ore are sometimes merely stirred about with a shovel, in a trough filled with water. This is called a standing buddle; a most defective plan. The running buddle serves at once to sort and cleanse the ore. It consists of a plane surface made of slabs or planks, very slightly inclined forwards, and provided behind and on the sides with upright ledges, the back one having a notch to admit a stream of water. The ore is merely stirred about with a shovel, and exposed on the slope to the stream. For this apparatus, formerly the only one used at the mines of Alston Moor, the following has been substituted, called the grate. It is a grid, composed of square bars of iron, an inch thick, by from 24 to 32 inches long, placed horizontally, and parallelly to each other, an inch apart. There is a wooden canal above the grate, which conducts a stream of water over its middle; and an inclined plane is set beneath it, which leads to a hemispherical basin, about 24 inches inches in diameter, for collecting the metallic powder washed out of the ore. The apparatus subservient to grinding the ore are,— 1. The bucker, or beater, formed of a cast-iron plate, 3 inches square, with a socket in its upper surface, for receiving a wooden handle. In the neighbourhood of Alston Moor, crushing cylinders have been substituted for the beating bucker; but even now, in Derbyshire, buckers are generally employed for breaking the pieces of mixed ore, called knock-stone-stuff. At the mines of this county, the knocker’s workshop, or striking floor, is provided either with a strong stool, or a wall 3 feet high, beyond which there is a flat area 4 feet broad, and a little raised behind. On this area, bounded, except in front, by small walls, the ore to be bruised is placed. On the stool, or wall, a very hard stone slab, or cast-iron plate is laid, 7 feet long, 7 inches broad, and 11/2 inches thick, called a knock-stone. The workmen seated before it, break the pieces of mixed ore, called bowse in Derbyshire, with the bucker. Crushing machines are in general use at Alston Moor, to break the mingled ores, which they perform with great economy of time and labour. They have been employed there for nearly forty years. This machine is composed of one pair of fluted cylinders, x x, fig. 628., and of two pairs of smooth cylinders z z, z z, which serve altogether for crushing the ore. The two cylinders of each of the three pairs turn simultaneously in an inverse direction, by means of two toothed wheels, as at m, fig. 629., upon the shaft of every cylinder, which work by pairs in one another. The motion is given by a single water wheel, of which the circle a a a represents the outer circumference. One of the fluted cylinders is placed in the prolongation of the shaft of this wheel, which carries besides a cast-iron toothed wheel, geered with the toothed wheels e e, fixed upon the ends of two of the smooth cylinders. Above the fluted cylinders, there is a hopper, which discharges down between them, by means of a particular mechanism, the ore brought forward by the waggons A. These waggons advance upon a railway, stop above the hopper, and empty their contents into it through a trap-hole, which opens outwardly in the middle of their bottom. Below the hopper there is a small bucket called a shoe, into which the ore is shaken down, and which throws it without ceasing upon the cylinders, in consequence of the constant jolts given it by a crank-rod i (fig. 629.) attached to it, and moved by the teeth of the wheel m. The shoe is so regulated, that too much ore can never fall upon the cylinders, and obstruct their movement. A small These are the essential parts of this machine; they are made of iron, and the smooth ones are case-hardened, or chilled, by being cast in iron moulds. The gudgeons of both kinds move in brass bushes fixed upon iron supports k, made fast by bolts to the strong wood-work basis of the whole machine. Each of the horizontal bars has an oblong slot, at one of whose ends is solidly fixed one of the plummer-blocks or bearers of one of the cylinders f, and in the rest of the slot the plummer-block of the other cylinder g slides; a construction which permits the two cylinders to come into contact, or to recede to such a distance from each other, as circumstances may require. The movable cylinder is approximated to the fixed one by means of the iron levers X X, which carry at their ends the weights P, and rest upon wedges M, which may be slidden upon the inclined plane N. These wedges then press the iron bar O, and make it approach the movable cylinder by advancing the plummer-block which supports its axis. When matters are so arranged, should a very large or hard piece present itself to one of the pairs of cylinders, one of the rollers would move away, and let the piece pass without doing injury to the mechanism. Besides the three pairs of cylinders which constitute essentially each crushing machine, there is sometimes a fourth, which serves to crush the ore when not in large fragments, for example, the chats and cuttings (the moderately rich and poorer pieces), produced by the first sifting with the brake sieve, to be presently described. The cylinders composing that accessory piece, which, on account of their ordinary use, are called chats-rollers, are smooth, and similar to the rollers z z, and z z. The one of them is usually placed upon the prolongation of the shaft of the water-wheel, of the side opposite to the principal machine; and the other, which is placed alongside, receives its motion from the first, by means of toothed wheel-work. The stamp mill is employed in concurrence with the crushing cylinders. It serves particularly to pulverize those ores whose gangue is too hard to yield readily to the rollers, and also those which being already pulverized to a certain degree, require to be ground still more finely. The stamps employed in the neighbourhood of Alston Moor are moved by water wheels. They are similar to those described under Tin. Proper sifting or jigging apparatus.—The hand sieve made of iron wire meshes, of various sizes, is shaken with the two hands in a tub of water, the ore vat, being held sometimes horizontally, and at others in an inclined position. This sieve is now in general use only for the cuttings that have passed through the grating, and which though not poor enough to require finer grinding, are too poor for the brake sieve. When the workman has collected a sufficient quantity of these smaller pieces, he puts them in his round hand sieve, shakes it in the ore vat with much rapidity and a dexterous toss, till he has separated the very poor portions called cuttings, from the mingled parts called chats, as well as from the pure ore. He then removes the first two qualities, with a The brake sieve is rectangular, as well as the cistern in which it is agitated. The meshes are made of strong iron wire, three-eighths of an inch square. This sieve is suspended at the extremity of a forked lever, or brake, turning upon an axis by means of two upright arms about 5 feet long, which are pierced with holes for connecting them with bolts or pins, both to the sieve-frame and to the ends of the two branches of the lever. These two arms are made of wrought iron, but the lever is made of wood; as it receives the jolt. A child placed near its end, by the action of leaping, jerks it smartly up and down, so as to shake effectually the sieve suspended at the other extremity. Each jolt not only makes the fine parts pass through the meshes, but changes the relative position of those which remain on the wires, bringing the purer and heavier pieces eventually to the bottom. The mingled fragments of galena, and the stony substances called chats lie above them; while the poor and light pieces called cuttings, are at top. These are first scraped off by the limp, next the mixed lumps, or chats, and lastly the pure ore, which is carried to the bing heap. The cuttings are handed to a particular class of workmen, who by a new sifting, divide them into mere stones, or second cuttings, and into mixed ore analogous to chats. The poor ore, called chats, is carried to a crushing machine, where it is bruised between two cylinders appropriated to this purpose under the name of chats rollers; after which it is sifted afresh. During the sifting many parcels of small ore and stony substances pass through the sieve, and accumulate at the bottom of the cistern. When it is two-thirds filled, water is run slowly over it, and the sediment called smitham is taken out, and piled up in heaps. More being put into the tub, a child lifts up the smitham, and lays it on the sieve, which retains still on its meshes the layer of fine ore. The sifter now agitates in the water nearly as at first, from time to time removing with the limp the lighter matters as they come to the surface; which being fit for washing only in boxes, are called buddler’s offal, and and are thrown into the buddle hole. Mr. Petherick, the manager of Lanescot and the Fowey Consol mines, has contrived an ingenious jigging machine, in which a series of 8 sieves are fixed in a stationary circular frame, connected with a plunger or piston working in a hollow cylinder, whereby a body of water is alternately forced up through the crushed ore in the sieves, and then left to descend. In this way of operating, the indiscriminate or premature passage of the finer pulverulent matter through the meshes is avoided, because a regulated stream of water is made to traverse the particles up and down. This mode has proved profitable in washing the copper ores of the above mentioned copper mines. Proper washing apparatus.—For washing the ore after sifting it, the running buddle already described is employed, along with several chests or buddles of other kinds. 1. The trunk buddle is a species of German chest (see Metallurgy and Tin) composed of two parts; of a cistern or box into which a stream of water flows, and of a large tank with a smooth level bottom. The ore to be trunked being placed in the box, the workman furnished with a shovel bent up at its sides, agitates it, and removes from time to time the coarser portions; while the smaller are swept off by the water and deposited upon the level area. 2. The stirring buddle, or chest for freeing the schlamms or slimy stuff from clay, is analogous to the German chests, and consists of two parts; namely, 1. a trough which receives a stream of water through a plug hole, which is tempered at pleasure, to admit a greater or less current; 2. a settling tank with a horizontal bottom. The metallic slime being first floated in the water of the trough, then flows out and is deposited in the tank; the purest parts falling first near the beginning of the run. 3. The nicking buddle is analogous to the tables called dormantes or jumelles by the French miners. See Metallurgy. They have at their upper end a cross canal or spout, equal in length to the breadth of the table, with a plug hole in its middle for admitting the water. Alongside of this channel there is a slightly inclined plank, called nicking board, corresponding to the head of the twin table, and there is a nearly level plane below. The operation consists in spreading a thin layer of the slime upon the nicking board, and in running over its surface a slender sheet of water, which in its progress is subdivided into rills, which gradually carry off the muddy matters, and strew them over the lower flat surface of the tank, in the order of their density. 4. The dolly tub or rinsing bucket, fig. 630., has an upright shaft, which bears the vane or dolly A B, turned by the winch handle. This apparatus serves to bring into a state of suspension in water, the fine ore, already nearly pure; the separation of the metallic particles from the earthy ones by repose, being promoted by the sides of the tub being struck frequently during the subsidence. 5. Slime pits.—In the several operations of cleansing ores from mud, in grinding, and washing, where a stream of water is used, it is impossible to prevent These basins or reservoirs are about 20 feet in diameter, and from 24 to 40 inches deep. Here the suspended ore is deposited, and nothing but clear water is allowed to escape. The workmen employed in the mechanical preparation of the ores, are paid, in Cumberland, by the piece, and not by day’s wages. A certain quantity of crude ore is delivered to them, and their work is valued by the bing, a measure containing 14 cwt. of ore ready for smelting. The price varies according to the richness of the ore. Certain qualities are washed at the rate of two and sixpence, or three shillings the bing; while others are worth at least ten shillings. The richness of the ore varies from 2 to 20 bings of galena per shift of ore; the shift corresponding to 8 waggons load. 1. The cleansing and sorting of the ores are well performed in Cumberland. These operations seem however to be inferior to the cleansing on the grid steps, grilles À gradin, of Saxony (see Metallurgy), an apparatus which in cleaning the ores, has the advantage of grouping them in lots of different qualities and dimensions. 2. The breaking or bruising by means of the crushing machine, is much more expeditious than the Derbyshire process by buckers; for the machine introduces not only great economy into the breaking operation, but it likewise diminishes considerably the loss of galena; for stamped ores may be often subjected to the action of the cylinders without waste, while a portion of them would have been lost with the water that runs from the stamp mill. The use of these rollers may therefore be considered as one of the happiest innovations hitherto made in the mechanical preparation of ores. 3. The brake sieves appear to be preferable to the hand ones. 4. The system of washing used in Cumberland differs essentially from that of Brittany. The slime pits are constructed with much less care than in France and Germany. They never present, as in these countries, those long windings backwards and forwards, whence they have been called labyrinths; probably because the last deposits, which are washed with profit in France and Germany, could not be so in Cumberland. There is reason to believe, however, that the introduction of brake tables, (tables À secousses, see Metallurgy) would enable deposits to be saved, which at present run to waste in England. 5. From what we have now said about the system of washing, and the basins of deposit or settling cisterns, it may be inferred that the operation followed in Cumberland is more expeditious than that used in Brittany, but it furnishes less pure ores, and occasions more considerable waste; a fact sufficiently obvious, since the refuse stuff at Poullaouen is often resumed, and profitably subjected to a new preparation. We cannot however venture to blame this method, because in England, fuel being cheap, and labour dear, there may possibly be more advantage in smelting an ore somewhat impure, and in losing a little galena, than in multiplying the number of washing processes. 6. Lastly, the dolly tub ought to be adopted in all the establishments where the galena is mixed with much blende (sulphuret of zinc); for schlich (metallic slime) which appears very clean to the eye, gives off a considerable quantity of blende by means of the dolly tub. While the vane is rapidly whirled, the sludge is gradually let down into the revolving water, till the quantity is sufficiently great. Whenever the ore is thoroughly disseminated in the liquid, the dolly is withdrawn. The workmen then strike on the sides of the tub for a considerable time, with mallets or wooden billets, to make the slime fall fast to the bottom. The lighter portions, consisting almost entirely of refuse matter, fall only after the knocking has ceased; the water is now run away; then the very poor slime upon the top of the deposit is skimmed off; while the pure ore found at the bottom of the tub is lifted out, and laid on the bingstead. In this way the blende, which always accompanies galena in a greater or smaller quantity, is well separated. Smelting of lead ores.—The lead ores of Derbyshire and the north of England were antiently smelted in very rude furnaces, or boles, urged by the natural force of the wind, and were therefore placed on the summits or western slopes of the highest hills. More recently these furnaces were replaced by blast hearths, resembling smith’s forges, but larger; and were blown by strong bellows, moved by men or water-wheels. The principal operation of smelting is at present always executed in Derbyshire in reverberatory furnaces, and at Alston Moor in furnaces similar to those known in France by the name of Scotch furnaces. Before entering into the detail of the founding processes, we shall give a description of the furnaces essential for both the smelting and accessory Operations. 1. The reverberatory furnace called cupola, now exclusively used in Derbyshire for the smelting of lead ores, was imported thither from Wales, about the year 1747, by a company of Quakers. The first establishment in this county was built at Kalstedge, in the district of Ashover. In the works where the construction of these furnaces is most improved, they are interiorly 8 feet long by 6 wide in the middle, and two feet high at the centre. The fire, placed at one of the extremities, is separated from the body of the furnace by a body of masonry, called the fire-bridge, which is two feet thick, leaving only from 14 to 18 inches between its upper surface and the vault. From this, the highest point, the vault gradually sinks towards the further end, where it stands only 6 inches above the sole. At this extremity of the furnace, there are two openings separated by a triangular prism of fire-stone, which lead to a flue, a foot and a half wide, and 10 feet long, which is recurved towards the top, and runs into an upright chimney 55 feet high. The above flue is covered with stone slabs, carefully jointed with fire-clay, which may be removed when the deposit formed under them (which is apt to melt), requires to be cleaned out. One of the sides of the furnace is called the labourers’ side. It has a door for throwing coal upon the fire-grate, besides three small apertures each about 6 inches square. These are closed with movable plates of cast iron, which are taken off when the working requires a freer circulation of air, or for the stirring up of the materials upon the hearth. On the opposite side, called the working side, there are five apertures; namely, three equal and opposite to those just described, shutting in like manner with cast iron plates, and beneath them two other openings, one of which is for running out the lead, and another for the scoriÆ. The ash pit is also on this side, covered with a little water, and so disposed as that the grate-bars may be easily cleared from the cinder slag. The hearth of the furnace is composed of the reverberatory furnace slags, to which a proper shape has been given by beating them with a strong iron rake, before their entire solidification. On the labourers’ side, this hearth rises nearly to the surface of the three openings, and falls towards the working side, so as to be 18 inches below the middle aperture. In this point, the lowest of the furnace, there is a tap-hole, through which the lead is run off into a large iron boiler (lea-pan), placed in a recess left outside in the masonry. From that lowest point, the sole gradually rises in all directions, forming thus an inside basin, into which the lead runs down as it is smelted. At the usual level of the metal bath, there is on the working side, at the end furthest from the fire, an aperture for letting off the slag. In the middle of the arched roof there is a small aperture, called the crown-hole, which is covered up during the working with a thick cast iron plate. Above this aperture a large wooden or iron hopper stands, leading beneath into an iron cylinder, through which the contents of the hopper may fall into the furnace when a trap or valve is opened. 2. The roasting furnace.—This was introduced about 30 years ago, in the neighbourhood of Alston Moor, for roasting the ore intended to pass through the Scotch furnace, a process which greatly facilitates that operation. Since its first establishment it has successively received considerable improvements. Figs. 631, 632, 633., represent the cupola furnace at the Marquess of Westminster’s lead smelting works, two miles from Holywell. The hearth is hollowed out below the a, figs. 631, 632., is the grate; b, the door of the fire-place; c, the fire-bridge; d, the arched roof; e, the hearth; f f f, &c., the working doors; g g, flues running into one conduit, which leads to the subterranean condensing chamber, e, and thence to the general chimney; h, a hopper-shaped opening in the top of the furnace, for supplying it with materials. This magnificent structure is not destined solely for the reduction of the ores, but for dissipating all the vapours which might prove noxious to the health of the work-people and to vegetation. The ores smelted at Holywell are very refractory galenas, mixed with blende, calamine, pyrites, carbonate of lime, &c., but without any fluate of lime. They serve mutually as fluxes to one another. The coal is of inferior quality. The sole of each furnace is formed of slags obtained in the smelting, and they are all of one kind. In constructing it, 7 or 8 tons of these slags are first of all thrown upon the brick area of the hearth; are made to melt by a brisk fire, and in their stiffening state, as they cool, they permit the bottom to be sloped and hollowed into the desired shape. Four workmen, two at each side of the furnace, perform this task. The ordinary charge of ore for one smelting operation is 20 cwt., and it is introduced through the hopper; see Copper, fig. 304. An assistant placed at the back doors spreads it equally over the whole hearth with a rake; the furnace being meanwhile heated only with the declining fire of a preceding operation. No regular fire is made during the first two hours, but a gentle heat merely is kept up by throwing one or two shovelfuls of small coal upon the grate from time to time. All the doors are closed, and the register-plate of the chimney is lowered. The outer basin in front of the furnace is at this time filled with the lead derived from a former process, the metal being covered with slags. A rectangular slit above the tap hole is left open, and remains so during the whole time of the operation, unless the lead should rise in the interior basin above the level of that orifice; in which case a little mound must be raised before it. The two doors in front furthest from the fire being soon opened, the head-smelter throws in through them, upon the sole of the furnace, the slags swimming upon the bath of lead, and a little while afterwards he opens the tap-hole, and runs off the metallic lead reduced from these slags. At the same time his assistant turns over the ore with his paddle, through the back doors. These being again closed, while the above two front doors are open, the smelter throws a shovelful of small coal or coak cinder upon the lead bath, and works the whole together, turning over the ore with the paddle or iron oar. About three quarters of an hour after the commencement of the operation, he throws back upon the sole of the hearth the fresh slags which then float upon the bath of the outer basin, and which are mixed with coaly matter. He next turns over these slags, as well as the ore with the paddle, and shuts all the doors. At this time the smelter runs off the lead into the pig-moulds. The assistant now turns over the ore once more through the back doors. A little more than an hour after the operation began, a quantity of lead proceeding from the slag last remelted, is run off by the tap; being usually in such quantity as to fill one half of the outer basin. Both the workmen then turn over the ore with the paddles, at the several doors of the furnace. Its interior is at this time of a dull red heat; the roasting being carried on rather by the combustion of the sulphurous ingredients, than by the action of the small quantity of coal in the grate. The smelter, after shutting the front doors, with the exception of that next the fire-bridge, lifts off the fresh slags lying upon the surface of the outside bath, drains them, and throws them back into the furnace. An hour and a half after the commencement, the lead begins to ooze out in small quantities from the ore; but little should be suffered to flow before two hours have expired. About this time the two workmen open all the doors, and turn over the ore, each at his own side of the furnace. An hour and three quarters after the beginning, At the end of two hours, the first fire or roasting being completed, and the doors shut, the register is to be lifted a little, and coal thrown upon the grate to give the second fire, which lasts during 25 minutes. When the doors are now opened, the inside of the furnace is of a pretty vivid red, and the lead flows down from every side towards the inner basin. The smelter with his rake or paddle pushes the slags upon that basin back towards the upper part of the sole, and his assistant spreads them uniformly over the surface through the back doors. The smelter next throws in by his middle door, a few shovelfuls of quicklime upon the lead bath. The assistant meanwhile, for a quarter of an hour, works the ore and the slags together through the three back doors, and then spreads them out, while the smelter pushes the slags from the surface of the inner basin back to the upper parts of the sole. The doors being now left open for a little, while the interior remains in repose, the metallic lead, which had been pushed back with the slags, flows down into the basin. This occasional cooling of the furnace is thought to be necessary for the better separation of the products, especially of the slags from the lead bath. In a short time the workmen resume their rakes, and turn over the slags along with the ore. Three hours after the commencement, a little more fuel is put into the grate, merely to keep up a moderate heat of the furnace during the paddling. After three hours and ten minutes, the grate being charged with fuel for the third fire, the register is completely opened, the doors are all shut, and the furnace is left in this state for three quarters of an hour. In nearly four hours from the commencement, all the doors being opened, the assistant levels the surfaces with his rake, in order to favour the descent of any drops of lead; and then spreads the slags, which are pushed back towards him by the smelter. The latter now throws in a fresh quantity of lime, with the view not merely of covering the lead bath and preventing its oxidizement, but of rendering the slags less fluid. Ten minutes after the third fire is completed, the smelter puts a new charge of fuel in the grate, and shuts the doors of the furnace to give it the fourth fire. In four hours and forty minutes from the commencement, this fire being finished, the doors are opened, the smelter pierces the tap-hole to discharge the lead into the outer basin, and throws some quicklime upon the slags in the inner basin. He then pushes the slags thus dried up towards the upper part of the hearth, and his assistant rakes them out by the back doors. The whole operation of a smelting shift takes about four hours and a half, or at most five hours, in which four periods may be distinguished. 1. The first fire for roasting the ores, requires very moderate firing, and lasts two hours. 2. The second fire, or the smelting, requires a higher heat, with shut doors; at the end the slags are dried up with lime, and the furnace is also allowed to cool a little. 3, 4. The last two periods, or the third and fourth fires, are likewise two smeltings or foundings, and differ from the first only in requiring a higher temperature. The heat is greatest in the last. The form and dimensions of the furnace are calculated to cause a uniform distribution of heat over the whole surface of the hearth. Sometimes billets of green wood are plunged into the metallic lead of the outer basin, causing an ebullition which favours the separation of the slags, and consequently the production of a purer lead; but no more metallic metal is obtained. Ten cwts. of coal are consumed at Holywell in smelting one ton of the lead-ore schlich or sludge; but at Grassington, near Skipton in Yorkshire, with a similar furnace worked with a slower heat, the operation taking from seven hours to seven hours and a half, instead of five, only 71/2 cwts. of coal are consumed. But here the ores are less refractory, have the benefit of fluor spar as a flux, and are more exhausted of their metal, being smelted upon a less sloping hearth. Theory of the above operations.—At Holywell, Grassington, and in Cornwall, the result of the first graduated roasting heat, is a mixture of undecomposed sulphuret of lead, with sulphate and oxide of lead, in proportions which vary with the degree of care bestowed upon the process. After the roasting, the heat is raised to convert the sludge into a pasty mass; in which the oxide and sulphate re-act upon the sulphuret, so as to produce a sub-sulphuret, which parts with the metal by liquation. The cooling of the furnace facilitates the liquation every time that the sub-sulphuret is formed, and the ore has passed by increase of temperature from the pasty into the liquid state. Cooling brings back the sludge to the pasty condition, and is therefore necessary for the due separation of the different bodies. The drying up of the thin slags by lime is intended to liberate the oxide of lead, and allow it to re-act upon any sulphuret which may have The hearth and the sides are of cast iron; the sole-plate A B is also of cast iron, 21/2 inches thick, having on its back and two sides an upright ledge, A C, 21/2 inches thick, and 41/4 high. In front of the hearth there is another cast iron plate M N, called the work-stone, surrounded on every side excepting towards the sole of the furnace, by a ledge one inch in thickness and height. The plate slopes from behind forwards, and its posterior ledge, which is about 41/2 inches above the surface of the hearth, is separated from it by a void space q, which is filled with a mixture of bone ash and galena, both in fine powder, moistened and pressed down together. The melted lead cannot penetrate into this body, but after filling the basin at the bottom of the furnace, flows naturally out by the gutter (nearly an inch deep) through a groove in the work-stone; and then passes into a cauldron of reception P, styled the melting-pot, placed below the front edge of the work-stone. The posterior ledge of the sole is surmounted by a piece of cast iron C D, called the back-stone, 28 inches long, and 61/2 high; on which the tuyÈre or blast-pipe is placed. It supports another piece of cast iron E, called pipe-stone, scooped out at its under part, in the middle of its length, for the passage of the tuyÈre. This piece advances 2 inches into the interior of the furnace, the back wall of which is finally crowned by another piece of cast iron E H, called also back-stone. On the ledges of the two sides of the sole, are placed two pieces of cast iron, called bearers, each of which is 5 inches in breadth and height, and 26 inches long. They advance an inch or two above the posterior and highest edge of the work-stone, and contribute effectually to fix it solidly in its place. These bearers support, through the intervention of several ranges of fire-bricks, a piece of cast iron called a fore-stone, which has the same dimensions as the piece called the back-stone, on which the base of the blowing-machine rests. This piece is in contact, at each of its extremities, with another mass of cast iron, 6 inches cube, called the key-stone, supported on the masonry. Lastly, the void spaces left between the two key-stones and the back part of the furnace are filled up with two masses of cast iron exactly like the key-stones. The front of the furnace is open for about 12 inches from the lower part of the front cross-piece called fore-stone, up to the superior part of the work-stone. It is through this opening that the smelter operates. The gaseous products of the combustion, on escaping from this ore-hearth, are frequently made to pass through a long flue, sloped very slightly upwards, in which they deposit all the particles of ore that they may have swept along; these flues, whose length is sometimes more than 100 yards, are usually 5 feet high and 3 feet wide in the inside, and always terminate in a chimney stalk. The matters deposited near the commencement of the flue require to be washed; but not the other dusty deposits. The whole may then be carried back to the roasting furnace, to be calcined and re-agglutinated, or introduced without any preparation into the slag-hearth. 4. Figs. 635, 636. represent a slag-hearth, the fourneau À manche (elbow furnace) of the French, and the krummofen (crooked furnace) of the Germans; such as is used at Alston Moor, in Cumberland, for the reduction of the lead-slag. It resembles the Scotch furnace. The shaft is a parallelopiped, whose base is 26 inches by 22 in area inside, and whose height is 3 feet; the sole-plate a, of cast iron, slopes slightly down to the basin of reception, or the fore-hearth b. Upon both of the long sides of the sole-plate there are cast iron beams, called bearers C C, of great strength, which support the side walls built of a coarse grained sand-stone, as well as the cast-iron plate d (fore-stone), which forms The whole bottom of the furnace is filled to a height of 17 inches, that is, to within 2 or 3 inches of the tuyÈre, with the rubbish of coke reduced to coarse powder and beat strongly down. At each smelting shift, this bed must be made anew, and the interior of the furnace above the tuyÈre repaired, with the exception of the front, consisting of cast iron. In advance of the furnace there is a basin of reception, which is also filled with coke rubbish. Farther off is a pit, full of water, replenished by a cold stream, which incessantly runs in through a pipe. The scoriÆ, in flowing out of the furnace, pass over the coke bed in the basin of reception, and then fall into the water, whose coolness makes them fly into small pieces, after which they are easily washed, so as to separate the lead that may be entangled among them. These furnaces are urged, in general, by wooden bellows; fig. 637. But at the smelting works of Lea, near Matlock, the blowing-machine consists of two casks, which move upon horizontal axes. Each of these casks is divided into two equal parts by a fixed plane that passes through its axis, and is filled with water to a certain height. The water of one side communicates with that of the other by an opening in the lower part of the division. Each cask possesses a movement of oscillation, produced by a rod attached to a crank of a bucket-wheel. At each demi-oscillation, one of the compartments, being in communication with the external air, is filled; whilst the other, on the contrary, communicates with the nozzle, and supplies wind to the furnace. 5. Refining or cupellation furnace. See Silver. 6. Smelting by the reverberatory furnace, is adopted exclusively in Derbyshire, and in some works at Alston-moor. The charge in the hopper consists commonly of 16 cwt., each weighing 120 lbs. avoirdupois, composed of an intimate mixture of 5, 6, 7 or even 8 kinds of ore, derived from different mines, and prepared in different ways. The proportions of the mixture are determined by experience, and are of great consequence to the success of the work. The ore is rather in the form of grains than of a fine schlich; it is sometimes very pure, and affords 75 per cent.; but usually it is mixed up with a large proportion of carbonate and fluate of lime; and its product varies from 65 to 23 per cent. After scraping the slaggy matters out of the furnace, a fresh smelting shift is introduced at an interval of a few minutes; and thus, by means of two alternate workmen, who relieve each other every seven or eight hours, the weekly operations continue without interruption. The average product in lead of the reverberatory furnaces in Derbyshire, during several years, has been 66 per cent. of the ore. Very fine ore has, however, afforded 76. 7. Smelting of the drawn slag, on the slag-mill hearth.—The black slag of the reverberatory 8. Treatment of lead ores by the Scotch furnace, or ore-hearth.—This furnace is generally employed in the counties of Northumberland, Cumberland, and Durham, for the smelting of lead ores, which were formerly carried to them without any preparation, but now they are exposed to a preliminary calcination. The roasted ore yields in the Scotch furnace a more considerable product than the crude ore, because it forms in the furnace a more porous mass, and at the same time it works drier, to use the founders’ expression; that is, it allows the stream of air impelled by the bellows to diffuse itself more completely across the matters contained in the furnace. The charge of the roasting furnace, figs. 631, 632, 633., is from 9 to 11 cwt. of ore, put into the furnace without any addition. Three such shifts are usually passed through in eight hours. The fire should be urged in such a manner as to produce constantly a dense smoke, without letting any part of the ore melt and form a slag; an accident which would obstruct the principal end of the process, which is to burn off the sulphur and antimony, and to expel the carbonic acid of the carbonate of lead. The ore must be frequently turned over, by moving it from the bridge to the other end and back again. To prevent the ore from running into masses as it cools, it is made to fall out of the furnace into a pit full of water, placed below one of the lateral doors. Smelting of the lead ores in the Scotch furnace.—When a smelting shift has been finished in the Scotch furnace, a portion of the ore, called browse, remains in a semi-reduced state, mixed with coke and cinders. It is found of more advantage to preserve the browse for beginning the following operation, than to take raw or even roasted ore. To set the furnace in action, the interior of it is filled with peats, cut into the form of bricks. The peats towards the posterior part are heaped up without order, but those near the front are piled up with care in the form of a wall. A kindled peat is now placed before the nozzle of the bellows, which are made to blow, and the blast spreads the combustion rapidly through the whole mass. To increase the heat, and to render the fire more steady and durable, a few shovelfuls of coals are thrown over the turf. A certain quantity of the browse is to be next introduced; and then (or sometimes before all the browse is put in) the greater part of the matters contained in the furnace is drawn over on the work-stone, by means of a large rake called a gowelock; the refuse of the ore called gray slag, which a skilful smelter knows by its shining more than the browse, is taken off with a shovel, and thrown to the right hand into a corner outside of the furnace. The browse left on the work-stone is to be now thrown back into the furnace, with the addition of a little coal, if necessary. If the browse be not well cleaned from the slag, which is perceived by the whole mass being in a soft state, and shewing a tendency to fuse, quicklime must be added, which by its affinity for the argillaceous, siliceous, and ferruginous substances, dries up the materials, as the smelters say, and gives to the earthy parts the property of concreting into lumps or balls; but if, on the other hand, the siliceous, argillaceous, or ferruginous parts contained in the ore be too refractory, lime is also to be added, but in smaller quantity, which, by rendering them more fusible, communicates the property of concreting into balls. These lumps, called gray slag, contain from one-tenth to one-fifteenth of the lead which was present in the ore. They must be smelted afterwards at a higher temperature in the slag hearth, to extract their lead. After the browse has been thrown back into the furnace, as has been said, a few shovelfuls of ore are to be strewed over it; but before doing this, and after removing the scoriÆ, there must be always placed before the tuyÈre half a peat, a substance which, being extremely porous and combustible, not only hinders any thing from entering the nozzle of the bellows, but spreads the blast through all the vacant parts of the furnace. After an interval of from 10 to 15 minutes, according to circumstances, the materials in the furnace are drawn afresh upon the work-stone, and the gray slag is removed by the rake. Another peat being placed before the tuyÈre, and coal and quicklime being introduced in suitable proportions, the browse is thrown back into the furnace, a fresh portion of ore is charged above it, and left in the furnace for the above mentioned time. This mode of working, continued for 14 or 15 hours, forms what is called a smelting shift; in which time from 20 to 40 cwt. of lead, and even more, are produced. By this process the purest part of the lead, as well as the silver, are sweated out, as it were, from the materials, with which they are mixed, without any thing entering into fusion except these two metals in the state of alloy. It is probable that the moderate temperature employed in the Scotch furnace is the main cause of the purity of the lead which it yields. 9. Smelting of the scoriÆ of the Scotch furnace on the slag hearth.—Before putting fire to the slag hearth already described, figs. 635, 636., its empty space is to be filled with peats, and a lighted one being placed before the tuyÈre, the bellows are made to play. A layer of coke is to be now thrown upon the burning peats, and as soon as the heat is sufficiently high, a layer of the gray slag is to be introduced, or of any other scoriÆ that are to be reduced. From time to time, as the fit moment arrives, alternate strata of coke and slag are to be added. In this operation, though the slag and the lead are brought to a state of perfect fluidity; the metal gets separated by filtering down through the bed of peat cinders, which the slag cannot do on account of its viscidity. Whenever that coke bed becomes covered with fluid slag, the workman makes a hole in it, of about an inch diameter, by means of a kneed poker; and runs it off by this orifice, as it cannot sink down into the hard rammed cinders, which fill the basin of reception. The slag flows over it in a glowing stream into the pit filled with water, where it gets granulated and ready for washing. When lead is obtained from galena without the addition of combustible matter, we have an example on the great scale, of the mutual decomposition of the oxides and sulphates formed during the roasting heat, by the still undecomposed galena, especially when this action is facilitated by working up and skilfully mingling the various matters, as happens in the reverberatory and Scotch furnaces. It is therefore the sulphuret of lead itself which serves as the agent of reduction in regard to the oxide and sulphate, when little or no charcoal has been added. Sometimes, however, towards the end of the operation in the reverberatory hearth, it becomes necessary to throw in some wood or charcoal, because the oxidizement having become too complete, there does not remain a sufficient body of sulphuret of lead to effect the decompositions and reductions just mentioned, and therefore it is requisite to regenerate some galena by means of carbonaceous matter, which immediately converts the sulphate of lead into the sulphuret. The sulphur and oxygen are eventually all separated in the form of sulphurous acid. Roasted galena contains sometimes no less than 77 per cent. of sulphate of lead. At Viconago in the Valais, the process of smelting lead ore in the reverberatory furnace with the addition of iron, as practised at Vienne on the IsÈre, was introduced; but the difficulty of procuring a sufficient supply of old iron has led to an interesting modification. On the hearth of the reverberatory furnace, 10 quintals of moderately rich ore are spread; these are heated temperately for some time, and stirred about to promote the sublimation of the sulphur. After three or four hours, when the ore seems to be sufficiently de-sulphuretted, the heat is raised so as to melt the whole materials, and whenever they flux into a metallic glass, a few shovelfuls of bruised charcoal or cinders are thrown in, which soon thicken the liquid, and cause metallic lead to appear. By this means three-fourths of the lead contained in the ore are usually extracted; but at length the substance becoming less and less fluid, yields no more metal. Stamped and washed carbonate of iron (sparry iron ore) is now added, in the proportion of about 10 per cent. of the lead ore primarily introduced. On stirring and working together this mixture, it assumes the consistence of a stiff paste, which is raked out of the furnace. When this has become cold, it is broken into pieces, and thereafter smelted in a slag-hearth, without the addition of flux. By this operation, almost the whole lead present is obtained. 100 quintals of schlich yield 45 of argentiferous lead; and in the production of 100 quintals (cwts.) of marketable lead, 140 cubic feet of beech-wood, and 3571/2 quintals of charcoal are consumed. This process is remarkable for the use of iron-ore in smelting galena. 10. Reduction in the reverberatory furnace, of the litharge obtained in the refining of lead.—The litharge of Alston Moor is seldom sold as such, but is usually converted into lead, in a reverberatory furnace. In commencing this reduction, a bed of coal about 2 inches thick is first of all laid on the hearth; which is soon kindled by the flame of the fire-place, and in a little while is reduced to red hot cinders. Upon these a certain quantity of a mixture of litharge and small coal is uniformly spread; the heat of the fire-place being meanwhile so managed as to maintain in the furnace a suitable temperature for enabling the combustible to deprive the litharge of its oxygen, and to convert it into lead. The metal is run out by the tap-hole into an iron pot; and being cast into pigs of half a hundred weight, is sold under the name of refined lead at a superior price. The quantity of small coal mixed with the litharge, should be somewhat less than what may be necessary to effect the reduction, because if in the course of the process, a deficiency of it is perceived in any part of the furnace, more can always be added; whereas a redundancy of coal necessarily increases the quantity of slag, which, at the end of the shift, must be removed from the furnace before a new operation is begun, whereby lead is lost. In the reverberatory furnace, six fodders of lead may be revived in nine or ten hours; during the first six of which the mixture of litharge and coal is added at short intervals. A fodder is from 21 to 24 cwts. It deserves to be remarked that the work does not go on so well nor so quick when the coal and litharge are in a pulverulent form; because the reduction in this case takes place only at the surface, the air not being able to penetrate into the body, and to keep up its combustion, and the mutual action of the litharge and carbon in the interior. But on the other hand, when the litharge is in porous pieces as large as a hen’s egg, the action pervades the whole body, and the sooty fumes of the coal effect the reduction even in the centre of the fragments of the litharge, penetrating into every fissure and carrying off the oxygen. The heat ought never to be urged so far as to melt the litharge. The grounds of the cupel, and the slag of the reduction furnace, being a mixture of small coke, coal ash, and oxide of iron, more or less impregnated with lead, are smelted upon the slag hearth, along with coke, and by way of flux, with a certain quantity of the black scoriÆ obtained from the same furnace, prepared for this purpose, by running it out in thin plates, and breaking it into small pieces. The lead thus obtained is usually very white, very hard, and not susceptible of refinement. MM. DufrÉnoy and Beaumont consider the smelting of lead ore by the reverberatory furnace as practised in Derbyshire, as probably preferable to that with the slag hearth as carried on in Brittany; a process which seldom gives uniform products, while it occasions a more considerable waste of lead, and consumption of fuel. The mixed process employed in Cumberland of roasting the ore, and afterwards smelting it in a small furnace resembling that called the Scotch, apparently yields a little less lead than if both operations were executed in the reverberatory furnace; but according to Mr. Forster, (see his Treatise on a Section of the Strata from Newcastle upon Tyne, &c.) this slight loss is more than compensated by the smaller consumption of fuel, the increased rapidity of the operation, and especially by the much greater purity of the lead obtained from the Scotch furnace. When it comes to be refined, the loss is only about one-twelfth or one-thirteenth, whereas the lead revived in the reverberatory furnace, loses frequently a ninth. Moreover, the lead furnished by the first method admits of being refined with profit, when it yields only 5 ounces of silver per fodder of 20 quintals, poids de marc, while that produced by the reverberatory furnace cannot be cupelled unless it gives 10 ounces per fodder; and as in the English cupellation, lead is constantly added anew without skimming, the litharge obtained in the second case can never be brought into the market, whereas the litharge of the leads from the Scotch furnace is of good quality. See the new method of enriching lead for cupellation, under Silver. As the smelting of galena, the principal ore of lead, is not a little complex, the following tabular view of the different processes may prove acceptable to the metallurgist:—
The annual production of lead in Europe may be estimated at about 80,000 tons; of which four-sevenths are produced in England, two-sevenths in Spain, the remainder in Germany and Russia. France does not produce more than one five-hundredth part of the whole; and only one-fiftieth of its consumption. See Litharge, Minium, or Red Lead, Solder, Sugar or Acetate of Lead, Type Metal, and White Lead. The patent shot towers originally constructed in England obviate this evil by exposing the fused spherules after they pass through the cullender, to a large body of air during their descent into the water tub placed on the ground. The greatest erection of this kind is probably at Villach in Carinthia, being 240 Vienna, or 249 English feet high. The quantity of arsenic added to the mass of melted lead, varies according to the quality of this metal; the harder and less ductile the lead is, the more arsenic must be added. About 3 pounds of either white arsenic or orpiment is enough for one thousand parts of soft lead, and about 8 for the coarser kinds. The latter are employed preferably for shot, as they are cheaper and answer sufficiently well. The arsenical alloy is made either by introducing some of this substance at each melting; or by making a quantity of the compound considerably stronger at once, and adding a certain portion of this to each charge of lead. If the particles of the shot appear lens-shaped, it is a proof that the proportion of arsenic has been too great; but if they are flattened upon one side, if they are hollowed in their middle, called cupping by the workman, or drag with a tail behind them, the proportion of arsenic is too small. The following is the process prescribed by the patentees, Ackerman and Martin. Melt a ton of soft lead, and sprinkle round its sides in the iron pot, about two shovelfuls of wood ashes, taking care to leave the centre clear; then put into the middle about 40 pounds of arsenic to form a rich alloy with the lead. Cover the pot with an iron lid, and lute the joints quickly with loam or mortar to confine the arsenical vapours, keeping up a moderate fire to maintain the mixture fluid for three or four hours; after which skim carefully, and run the alloy into moulds to form ingots or pigs. The composition thus made is to be put in the proportion of one pig or ingot into 1000 pounds of melted ordinary lead. When the whole is well combined, take a perforated skimmer and let a few drops of it fall from some height into a tub of water. If they do not appear globular, some more arsenical alloy must be added. Lead which contains a good deal of pewter or tin must be rejected, because it tends to produce elongated drops or tails. From two to three tons are usually melted at once in the large establishments. The surface of the lead gets covered with a crust of oxide of a white spongy nature, sometimes called cream by the workmen, which is of use to coat over the bottom of the cullender, because without such a bed the heavy melted lead would run too rapidly through the holes for the granulating process, and would form oblong spheroids. The mounting of this filter, or lining of the cullender, is reckoned to be a nice operation by the workmen, and is regarded usually as a valuable secret. The cullenders are hollow hemispheres of sheet iron about 10 inches in diameter, perforated with holes, which should be perfectly round and free from burs. These must be of an uniform size in each cullender; but of course a series of different cullenders with sorted holes for every different size of lead shot, must be prepared. The holes have nearly the following diameters for the annexed numbers of shot.
From No. 5. to No. 9. the diameter decreases by regular gradations, the latter being only 1/360 of an inch. The operation is always carried on with three cullenders at a time; which are supported upon projecting grates of a kind of chafing dish made of sheet iron somewhat like a triangle. This chafing dish should be placed immediately above the fall; while at its bottom there must be a tub half filled with water for receiving the granulated lead. The cullenders are not in contact, but must be parted by burning charcoal in order to keep the lead constantly at the proper temperature, and to prevent its solidifying in the filter. The temperature of the lead bath should vary with the size of the shot; for the largest, it should be such that a bit of straw plunged into it will be scarcely browned, but for all it should be nicely regulated. The height from which the particles should be let fall varies likewise with the size of the shot; as the congelation is the more rapid, the smaller they are. With a fall of 33 yards or 100 feet, from No. 4. to No. 9. may be made; but for larger sizes, 150 feet of height will be required. Every thing being arranged as above described, the workman puts the filter-stuff into the cullender, pressing it well against the sides. He next pours lead into it with an iron ladle, but not in too great quantity at a time, lest it should run through too fast. The shot thereby formed and found in the tub are not all equal. The centre of the cullender being less hot affords larger shot than the sides, which are constantly surrounded with burning charcoal. Occasionally, also, the three cullenders employed together may have holes of different sizes, in which case the tub may contain shot of very various magnitudes. These are separated from each other by square sieves of different fineness, 10 inches broad and 16 inches long, their bottoms being of sheet iron pierced with holes of the same diameters as those of the cullenders. These sieves are suspended by means of two bands above boxes for receiving the shot; one sieve being usually set above another in consecutive numbers, for instance 1 and 2. The shot being put into the upper sieve, No. O. will remain in it, No. 1. will remain in the lower sieve, and No. 2. will, with all the others, pass through it into the chest below. It is obvious that by substituting sieves of successive fineness, shot of any dimension may be sorted. In the preceding process the shot has been sorted to size; it must next be sorted to form, so as to separate all the spheroids which are not truly round, or are defective in any respect. For this purpose a board is made use of about 27 inches long and 16 broad, furnished partially with upright ledges; upon this tray a handful or two of the shot to be sorted being laid, it is inclined very slightly, and gently shaken in the horizontal direction, when the globular particles run down by one edge, into a chest set to receive them, while those of irregular forms remain on the sides of the tray, and are reserved to be re-melted. After being sorted in this way, the shot requires still to be smoothed and polished bright. This object is effected by putting it into a small octagonal cask, through a door in its side, turning upon a horizontal iron axis, which rests in plummer boxes at its ends, and is made to revolve by any mechanical power. A certain quantity of plumbago or black lead is put in along with the shot. We shall treat first of sole and upper leathers, being the most important, and most When calf skin is slowly tanned in weak solutions of the bark, or of catechu, it combines with a good deal of extractive matter, and though the increase of the weight of the skin be comparatively small, yet it has become perfectly insoluble in water, forming a soft, but at the same time a strong leather. The saturated infusions of astringent barks contain much less extractive matter in proportion to their tannin, than the weak infusions; and when skin is quickly tanned in the former, it produces a worse and less durable leather than when slowly tanned in the latter. In quick tanning, a considerable quantity of vegetable extractive matter is thus lost to the manufacturer, which might have been made to enter as a useful constituent into the leather. These observations show that there is sufficient foundation for the opinion of the common workmen, concerning what is technically called feeding of leather, in the slow method of tanning; and though the processes of this art have been unnecessarily protracted by defective methods of steeping, and want of progressive infiltration of the astringent liquor through the skins, yet in general they appear to have arrived, in consequence of old experience, at a degree of perfection in the quality of the leather, which cannot be far exceeded by means of any theoretical suggestions which have been advanced. On the first view it may appear surprising, that in those cases of quick tanning, where extractive matter forms a certain portion of the leather, the increase of weight is less than when the skin is combined with the pure tannin; but the fact is easily accounted for, when we consider that the attraction of skin for tannin must be probably weakened by its union with extractive matter; and whether we suppose that the tannin and extractive matter enter together into combination with the matter of skin, or unite with separate portions of it, still, in either case, the primary attraction of skin for tan must be to a certain extent diminished. In examining astringent vegetables in relation to their power of making leather, it is necessary to take into account not only the quantity they may contain of the substance precipitable by gelatine, but likewise the quantity and the nature of the extractive matter; and in cases of comparison, it is essential to employ infusions of the same degree of concentration. Of all astringent substances hitherto examined, catechu is that which contains the largest proportion of tannin; and in supposing, according to the usual estimation, that from four to five pounds of common oak bark are required to produce one pound of leather, it appears, from the various synthetical experiments, that about half a pound of catechu would answer the same purpose. Mr. Purkis found, by the results of different accurate experiments, that 1 pound of catechu was equivalent to 7 or 8 of oak bark. For the common purposes of the tanner, 1 pound of it would be equivalent also to 21/4 pounds of galls, to 71/2 of the Leicester willow, to 11 of the bark of the Spanish chesnut, to 18 of the bark of the common elm, to 21 of the bark of the common willow, and to 3 pounds of sumach. Various menstrua have been proposed for the purpose of expediting and improving the process of tanning, among others, lime water, and solution of pearl-ash; but as these two substances form compounds with tannin which are not decomposable by gelatine, it In this country all tanned leather is distinguished into two kinds, called hides and skins; the former term being appropriated to that made from the larger animals, as bulls, buffaloes, oxen, and cows, into thick strong sole leather; and the latter to that made from calves, seals, &c., into thinner and more flexible upper leather. Sometimes the hides are brought into the market merely dried, as from Buenos-Ayres; or dried and salted, as from Bahia and Pernambuco; but the greater part are fresh from recently slaughtered animals. The heaviest ox hides are preferred for forming butts or backs, which are manufactured as follows:— The washing process must be more or less elaborate, according to the state of the skins. Those that are salted and dry require to be steeped, beaten, and rubbed several times alternately, to bring them to the fresh condition. After removing the horns, the softened or recent hides are laid in a heap for two or three days, after which they are suspended on poles in a close room called a smoke-house, heated somewhat above the common temperature by a smouldering fire. In these circumstances, a slight putrefaction supervenes, which loosens the epidermis, and renders the hair easily detachable by the fleshing knife; a large two-handled implement, with a blunt edge, and bent to suit the curvature of the rounded beam of the wooden horse upon which the hide is scraped. See Currying. The next step is immersion in a pit containing water impregnated with about a 1000th part of sulphuric acid. This process is called raising, because it distends the pores, and makes the fibres swell, so as to render the skins more susceptible of the action of the tanning infusions. Forty-eight hours in general suffice for this operation, but more time may be safely taken. When the hides are found to be sufficiently raised, they are transferred to a pit, in which they are stratified with oak bark, ground by a proper mill into a coarse powder. The pit is then filled up with an infusion of oak bark called ooze, and the hides are allowed to remain in it for about a month or six weeks. By this time the tannin and extractive matter of the bark having combined intimately with the animal fibre, the pit is exhausted of its virtue, and must be renewed, by taking out the spent bark, and subjecting the skins to a fresh dose of oak bark and ooze. The hides which were placed near the top of the first pit, must be placed near the bottom of the next. In this mixture they remain, upon the old practice, about three months. The last process being repeated twice or thrice, perfectly tanned leather is the result. The hides are now removed from the pit, and hung up in a shed. In the progress of drying, which should be slow, they are compressed with a steel tool, and beaten smooth, to render them more firm and dense. Some manufacturers place on the bottom of the pit 5 or 6 inches of spent bark, over it 2 inches of fresh bark, then a skin; and so, alternately, a layer of new bark and a skin, till the pit is nearly full, reserving a small space at top for a thicker layer of bark, over which weighted boards are laid, to condense the whole down into the tanning infusion. The operation of tanning sole leather in the above way, lasts a year or a year and a half, according to the quality wanted, and the nature of the hides. A perfect leather is recognized by its section, which should have a glistening marbled appearance, without any white streaks in the middle. Crop hides are manufactured by immersion, during three or four days, in pits containing milk of lime; in which they are occasionally moved up and down in order to expose them equally to the action of this menstruum. They are then removed, and cleared from hair and impurities, by using the fleshing knife upon the horse; after which they must be completely freed from the lime by a thorough washing. They are next plunged in pits containing a weak ooze or infusion of oak bark, from which they are successively transferred into other pits with stronger ooze; all the while being daily handled, that is, moved up and down in the infusion. This practice is continued for about a month or six weeks. They are now ready to be subjected to a mixture of ground oak bark and stronger ooze in other pits, to a series of which they are progressively subjected during two or three months. The hides are next put into large vats, called layers, in which they are smoothly stratified with more oak bark, and a stronger infusion of it. After six weeks they are taken out of these vats, and subjected to a new charge of the same materials for two months. This simple process is repeated twice or thrice, at the option of the manufacturer, till the hides are thoroughly tanned. They are then slowly dried, and condensed in the manner above described. These crop hides form the principal part of the sole leather used for home consumption in England. The process of tanning skins (as of calves, seals, &c.) is in some respects peculiar. They are left in the lime pits for about twelve days, when they are stripped of their In all the above processes, as the animal fibres on the surface of the skin absorb most readily the tanning principles, and thereby obstruct, in a certain degree, their passage into the interior fibres, especially of thick hides, it becomes an object of importance to contrive some method of overcoming that obstacle, and promoting the penetration of the tan. The first manufacturer who appears to have employed efficacious mechanical means of favouring the chemical action was Francis G. Spilsbury, who in April, 1823, obtained a patent for the following operation:—After the hides are freed from the hairs, &c. in the usual way, they are minutely inspected as to their soundness, and if any holes be found, they are carefully sewed up, so as to be water tight. Three frames of wood are provided of equal dimensions, fitted to each other, with the edges of the frames held together by screw bolts. A skin about to be tanned is now laid upon the frame, and stretched over its edges, then the second frame is to be placed upon it, so that the edges of the two frames may pinch the skin all round and hold it securely; another such skin is then stretched over the upper surface of the second frame, in like manner, and a third frame being set upon this, confines the second skin. The three frames are then pinched tightly together by a series of screw bolts, passing through ears set round their outer edges, which fix the skin in a proper manner for being operated upon by the tanning liquor. A space has been thus formed between the two skins, into which, when the frames are set upright, the infusion is introduced by means of a pipe from the cistern above, while the air is permitted to escape by a stopcock below. This cock must of course be shut whenever the bag is filled, but the one above is left open to maintain a communication with the liquor cistern, and to allow the hydrostatic pressure to force the liquor through the cutaneous pores by a slow infiltration, and thus to bring the tannin into contact with all the fibres indiscriminately. The action of this pressure is evinced by a constant perspiration on the outer surfaces of the skins. When the tanning is completed, the upper stopcock is closed, and the under is opened to run off the liquor. The frames are now removed, the bolts are unscrewed, and the pinched edges of the skins pared off; after which they are to be dried and finished in the usual manner. A modification of this ingenious and effectual process was made the subject of a patent, by William Drake, of Bedminster, tanner, in October, 1831. The hides, after the usual preparatory processes, are immersed in a weak tan liquor, and by frequent handling or turning over, receive an incipient tanning before being submitted to the infiltration plan. Two hides, as nearly of the same size and shape as possible, are placed grain to grain, when their corresponding edges are sewed firmly together all round by shoemaker’s waxed thread, so as to form a bag sufficiently tight to hold tan liquor. This bag must then be suspended by means of loops sewed to its shoulder end, upon pegs, in such a manner that it may hang within a wooden-barred rack, and be confined laterally into a book form. About an inch of the bag is left unsewed at the upper end, for the purpose of introducing a funnel through which the cold tan liquor is poured into the bag till it be full. After a certain interval which varies with the quality of the hides, the outer surface becomes moist, and drops begin to form at the bottom of the bag. These are received in a proper vessel, and when they accumulate sufficiently may be poured back into the funnel; the bag being thus, as well as by a fresh supply from above, kept constantly distended. When the hides are observed to feel hard and firm, while every part of them feels equally damp, the air of the tanning apartment having been always well ventilated, is now to be heated by proper means to a temperature gradually increasing from 70° to 150° of Fahrenheit’s scale. This heat is to be maintained till the hides become firmer and harder in all parts. When they begin to assume a black appearance in some parts, and when the tan liquor undergoes little diminution, the hides may be considered to be tanned, and the bag may be emptied by cutting a few stitches at its bottom. The outer edges being pared off, the hides are to be finished in the usual way. During By this process the patentee says, that a hide may be tanned as completely in ten days as it could be in ten months by the usual method. I have seen a piece of sole leather thus rapidly tanned, and it seemed to be perfect. How it may wear, compared with that made in the old way, I cannot pretend to determine. Messrs. Knowlys and Duesbury obtained a patent in August, 1826, for accelerating the impregnation of skins with tannin, by suspending them in a close vessel, from which the air is to be extracted by an air pump, and then the tanning infusion is to be admitted. In this way, it is supposed to penetrate the hide so effectually as to tan it uniformly in a short time. About 32 years ago, a similar vacuum scheme was employed to impregnate with weaver’s paste or starch, the cops of cotton weft, for the dandy looms of Messrs. Radcliff and Ross, of Stockport. Danish leather is made by tanning lamb and kid skins with willow bark, whence it derives an agreeable smell. It is chiefly worked up into gloves. Of the tawing or dressing of skins for gloves, and white sheep leather. The operations of this art are: 1. washing the skins; 2. properly treating them with lime; 3. taking off the fleece; 4. treatment in the leather steep. A shed erected upon the side of a stream, with a cistern of water for washing the skins; wooden horses for cleaning them with the back of the fleshing knife; pincers for removing the fibres of damaged wool; a plunger for depressing the skins in the pits; a lime pit; a pole with a bag tied to the end of it; a two-handed fleshing knife; a rolling pin, from 15 to 18 inches long, thickened in the middle; such are some of the utensils of a tawing establishment. There must be provided also a table for applying the oil to the skins; a fulling mill, worked by a water-wheel or other power; a dressing peg; a press for squeezing out the fatty filth; a stove; planks mounted upon legs, for stretching the skins, &c. Fresh skins must be worked immediately after being washed, and then dried, otherwise they ferment, and contract either indelible spots, or get tender in certain points, so as to open up and tear under the tools. When received in the dry state they should be steeped in water for two days, and then treated as fresh skins. They are next strongly rubbed on the convex horse-beam with a round-edged knife, in order to make them pliant. The rough parts are removed by the fleshing knife. One workman can in this way prepare 200 skins in a day. The flesh side of each being rubbed with a cold cream of lime, the skins are piled together with the woolly side of each pair outermost, and the flesh sides in contact. They are left in this state for a few days, till it is found that the wool may be easily removed by plucking. They are next washed in running water, to separate the greater part of the lime, stripped of the wool by small spring tweezers, and then fleeced smooth by means of the rolling-pin, or sometimes by rubbing with a whetstone. Unless they be fleeced soon after the treatment with lime, they do not well admit of this operation subsequently, as they are apt to get hard. They are now steeped in the milk of lime-pit, in order to swell, soften, and cleanse them; afterwards in a weak pit of old lime-water, from which they are taken out and drained. This steeping and draining upon inclined tables, are repeated frequently during the space of 3 weeks. Only the skins of young animals, or those of inferior value are tawed. Sometimes the wool is left on, as for housings, &c. The skins, after having been well softened in the steeps, are rubbed on the outside with a whetstone set in a wooden case with two handles, in order to smooth them completely by removing any remaining filaments of wool. Lamb skins are rubbed with the pin in the direction of their breadth, to give them suppleness; but sheep skins are fulled with water alone. They are now ready for the branning, which is done by mixing 40 lbs. of bran with 20 gallons of water, and keeping them in this fermentable mixture for three weeks—with the addition, if possible, of some old bran water. Here they must be frequently turned over, and carefully watched, as it is a delicate operation. In the course of two days in summer, and eight in winter, the skins are said to be raised, when they sink in the water. On coming out of the bran, they are ready for the white stuff; which is a bath composed of alum and sea-salt. Twelve, fourteen, and sometimes eighteen pounds of alum for 100 skins, form the basis of the bath; to which two and a half pounds of salt are added in winter, and three in summer. These ingredients are introduced into a copper with twelve gallons of water. The salt aids in the whitening action. When the solution is about to boil, three gallons of it are The effects of the paste are to whiten the skins, to soften them, and to protect them from the hardening influence of the atmosphere, which would naturally render them brittle. They would not bear working upon the softening iron, but for the emulsion which has been introduced into their substance. With this view they are dipped in a tub of clear water during five or six minutes, and then spread and worked upon the board. They are increased by this means in length, in the proportion of 5 to 3. No hard points must be left in them. The whiteness is also better brought out by this operation, which is performed upon the flesh side. The softening tool is an iron plate, about one foot broad, rounded over above, mounted upon an upright beam, 30 inches high, which is fixed to the end of a strong horizontal plank, 31/2 feet long, and 1 broad. This plank is heavily loaded, to make it immovable upon the floor. Sometimes the skins are next spread over an undressed clean skin upon the horse, and worked well with the two-handled knife, for the purpose of removing the first and second epidermis, called the fleur and arriÈre-fleur by the French megissiers. They are then dried while stretched by hooks and strings. When dry they are worked on the stretching iron, or they are occasionally polished with pumice stone. A delicate yellow tint is given by a composition made of two parts of whitening, and one of ochre, applied in a moistened state, and well worked in upon the grain side. After being polished with pumice, they are smoothed with a hot iron, as the laundresses do linen, whereby they acquire a degree of lustre, and are ready to be delivered to the glover. For housings, the best sheepskins are selected, and such as are covered with the longest and most beautiful fleece. They are steeped in water, in order to be cleaned and softened; after which they are thinned inside by the fleshing knife. They are now steeped in an old bran pit for 3 or 4 days, when they are taken out and washed. They are next subjected to the white or alum bath, the wool being carefully folded within; about 18 pounds of alum being used for 100 skins. The paste is made as for the fleeced skins, but it is merely spread upon their flesh side, and left upon them for 18 hours, so as to stiffen. They are then hung up to dry. They are next moistened by sprinkling cold water upon them, folded up, piled in a heap, and covered with boards weighted with heavy stones; in which state they remain for two days. They are next opened with a round iron upon the horse, and subjected to the stretching iron, being worked broadwise. They are dried with the fleece outermost, in the sun if possible; and are finished upon the stretcher. Calf and lamb skins with their hair and wool are worked nearly in the same manner; only the thicker the skin, the stronger the alum bath ought to be. One pound of alum and one of salt are required for a single calf skin. It is left four days in this bath, after which it is worked upon the stretcher, then fulled. When half dry the skins are opened upon the horse. In eight days of ordinary weather, they may be completely dressed. Lamb skins are sometimes steeped during eight days in a bath prepared with unbolted rye flour and cold water, in which they are daily moved about two or three times. They are then dried, stretched upon the iron, and switched upon the fleecy side. Chamois or Shamoy leather.—The skins are first washed, limed, fleeced, and branned as above described. They are next efflowered, that is, deprived of their epidermis by a concave knife, blunt in its middle part, upon the convex horse-beam. The cutting part serves to remove all excrescences, and to equalize the thickness, while the blunt part softens and smooths. The skins of goats, does, and chamois are always treated in this way. They are next subjected to the fermenting bran steep for one or two days, in ordinary weather; but in hot weather for a much shorter time, sometimes only moving them in the sour bran liquor for a few minutes. They are lastly wrung at the peg, and subjected to the fulling mill. When the skins have been sufficiently swelled and suppled by the branning, they may receive the first oil as follows: a dozen skins being stretched upon the table, the fingers are dipped in the oil, and shaken over the skins in different places, so as to impart enough of it to imbue the whole surface slightly, by friction with the palms of the hands. It is to the outside or grain that the oil is applied. The skins are folded four together, so as to form balls of the size of a hog’s bladder, and thrown into the trough After these operations, the skins require to be subjected to a fermenting process, to dilate their pores, and to facilitate their combination with the oil. This is performed in a chamber only 6 feet high, and 10 or 12 feet square. Poles are suspended horizontally a few inches from the ceiling, with hooks fixed in them to which the skins are attached. A somewhat elevated temperature is maintained, and by a stove if need be. This operation requires great skill and experience. The remainder of the epidermis is next removed by a blunt concave knife and the horse; whereby the surface is not cut, but rather forcibly scraped. The skins are now scoured to carry off the redundant oil; which is effected by a potash lye, at two degrees BaumÉ, heated no hotter than the hand can bear. In this they are stirred briskly, steeped for an hour, and lastly wrung at the peg. The soapy liquor thus expelled is used for inferior purposes. The clean skins after being dried, are finished first on the stretcher-iron, and then on the herse or stretching frame. Leather of Hungary.—This is manufactured by impregnating strong hides with alum, common salt, and suet; by a rapid process which is usually completed in the space of two months. The workshop is divided into two parts; 1. a shed on the side of a stream, furnished with wooden horses, fleshing knives, and other small tools. In one corner is a furnace with a boiler for dissolving the alum, a vat for immersing the hides in the solution, and several subsidiary tubs. 2. A chamber, 6 feet high, by 15 feet square, capable of being made very tight, for preserving the heat. In one corner is a copper boiler, of sufficient size to contain 170 pounds of tallow. In the middle of the stove is a square stone slab, upon which an iron grate is placed about a yard square. This is covered with charcoal. At each side of the stove are large tables, which occupy its whole length, and on which the leather is spread to receive the grease. The upper part below the ceiling is filled with poles for hanging the leather upon to be heated. The door is made to shut perfectly close. The first operations are analogous to those of tanning and tawing; the skins being washed, cut in halves, shaved, and steeped for 24 hours in the river. They are then cleaned with 5 or 6 pounds of alum, and 31/2 pounds of salt, for a piece of hide which weighs from 70 to 80 pounds. The common salt softens the effect of the alum, attracts the moisture of the air, and preserves the suppleness of the skin. When the alum and salt are dissolved, hot water is poured upon the hides placed in a vat, and they are tramped upon by a workman walking repeatedly from one end of the vat to the other. They are then transferred into a similar vat containing some hot water, and similarly tramped upon. They are next steeped for eight days in alum water. The same round of operations is repeated a second time. The skins are now dried either in the air, or a stove room; but before being quite dry, they are doubled together, well stretched to take out the wrinkles, and piled up. When dry, they are again tramped to open the pores as well as to render the skin pliant, after which they are whitened by exposure to the sun. Tallow of inferior quality is employed for greasing the leather. With this view the hides are hung upon the poles in the close stove room, then laid upon the table, and besmeared with the tallow melted till it begins to crackle. This piece is laid on another table, is there covered with a second, similarly greased, and so forth. Three pounds of fat are commonly employed for one piece of leather. When the thirty strips, or fifteen hides passed through the grease in one operation are completed, two workmen take the first piece in their hands, and stretch it over the burning charcoal on the grate for a minute, with the flesh side to the fire. The rest are passed over the flame in like manner. After flaming, the pieces are successively laid on an inclined table exposed to the fire, where they are covered with a cloth. They are finally hung upon poles in the air to dry; and if the weather be warm, they are suspended only during the night, so as to favour the hardening of the grease. Instead of the alum bath, M. Curaudau has employed with advantage a steep of dilute sulphuric acid. Morocco leather.—The true morocco leather is goat skin tanned and then dyed on the side of the grain. Sheep skins are treated in the same way. The skins are steeped first in a fermenting mixture of bran water for a few days, they are then worked upon the horse, steeped in fresh water for 12 hours, and rinsed in the same. They are next drained, steeped in weak lime pits for a proper time, till the hairs can be readily detached. They are now subjected to the action of a blunt knife upon the horse-beam, in order to strip off their hair, after which they are cleansed in running water. Any excrescences must be carefully removed with the fleshing knife, and their edges neatly pared. The next The skins are immersed for a night and a day, in a bran bath, in a certain state of fermentation, then worked on the horse, and salted, to preserve them till they are to be dyed. Preparatory to being dyed, each skin is sewed together edgewise, with the grain on the outside, and it is then mordanted either with a solution of tin, or with alum water. The colour is given by cochineal, of which from 10 to 12 ounces are required for a dozen of skins. The cochineal being boiled in water along with a little tartar or alum for a few minutes, forms a red liquor, which is filtered through a linen cloth, and put into a clean cask. The skins are immersed in this bath, and agitated in it for about half an hour; they are taken out and beaten, and then subjected to a second immersion in the cochineal bath. After being thus dyed, they are rinsed and tanned with Sicilian sumach, at the rate of two pounds for a skin of moderate size. This process is performed in a large tub made of white wood, in the liquor of which the skins are floated like so many bladders, and moved about by manual labour during four hours. They are then taken out, drained, and again subjected to the tanning liquor; the whole process requiring a space of twenty-four hours. The skins are now unstitched, rinsed, fulled with beetles, drained, rubbed hard with a copper blade, and lastly hung up to dry. Some manufacturers brighten the colour by applying to the surface of the skins, in a damp state, a solution of carmine in ammonia with a sponge; others apply a decoction of saffron to enliven the scarlet tint. At Paris the morocco leather is tanned by agitation with a decoction of sumach in large casks made to revolve upon a horizontal axis, like a barrel churn. White galls are sometimes substituted for sumach; a pound being used for a skin. The skins must be finally cleaned with the utmost care. The black dye is given by applying with the brush a solution of red acetate of iron to the grain side. Blue is communicated by the common cold indigo vat; violets, with a light blue followed by cochineal red; green, by Saxon blue followed by a yellow dye, usually made with the chopped roots of the barberry. This plant serves also for yellows. To dye olive, the skins are first passed through a weak solution of green vitriol, and then through the decoction of barberry root, containing a little Saxon blue. Puce colour is communicated by logwood with a little alum; which may be modified by the addition of a little Brazil wood. In all these cases, whenever the skins are dyed, they should be rinsed, wrung or rather drained, stretched upon a table, then besmeared on the grain side with a film of linseed oil applied by means of a sponge, in order to promote their glossiness when curried, and to prevent them becoming horny by too rapid drying. The last process in preparing morocco leather is the currying, which brings out the lustre, and restores the original suppleness. This operation is practised in different manners, according to the purpose the skins are to serve. For pocket-books, portfolios, and case-making in general, they must be thinned as much as possible upon the flesh side, moistened slightly, then stretched upon the table, to smooth them; dried again, moistened, and lastly passed two or three times through the cylinder press in different directions, to produce the crossing of the grain. The skins intended for the shoemaker, the saddler, the bookbinder, &c., require more pliancy, and must be differently curried. After being thinned, they are glazed with a polisher while still moist, and a grain is formed upon the flesh side with the roughened lead plate or grainer of the curriers, called in French pommelle; they are glazed anew to remove the roughness produced by the pommel, and finally grained on the flesh side with a surface of cork applied under a pommel of white wood. A paste is next composed, for 200 skins, of 38 pounds of rye flour, which is set to The whitish membranous epidermis of the birch, stripped of all woody parts, is introduced into an iron boiler, which, when stuffed full, is covered tight with a vaulted iron lid, having a pipe rising from its centre. A second boiler into which this pipe passes without reaching its bottom, is set over the first, and is luted to it at the edges, after the two are bolted together. They are then inverted, so that the upper one contains the birch bark. The under half of this apparatus is sunk in the earth, the surface of the upper boiler is coated over with a clay lute, then surrounded with a fire of wood, and exposed to a red heat, till the distillation be completed. This operation, though rude in appearance, and wasteful of wood, answers its purpose perfectly well. The iron cylinder apparatus used in Britain for distilling wood vinegar, would, however, be much more convenient and productive. When the above boilers are unluted, there is found in the upper one a very light powder of charcoal, and in the under one which served as a receiver, there is an oily, brown, empyreumatic fluid, of a very strong smell, which is mixed with the tar, and which floats over a small quantity of crude vinegar. The former matter is the oil employed to impregnate the skins, by working it into the flesh side with the curriers’ tools. It is difficult to make this oil penetrate with uniformity; and the Russians do not always succeed in this process, for they turn out many skins in a spotted state. This oil is at present obtained in France by distilling the birch bark in copper stills, and condensing the products by means of a pipe plunged in cold water. About 60 per cent. of the weight of the bark is extracted. The skins imbibe this oil most equally before they are fully dry. Care must be taken not to apply too much of it, for fear of its passing through and staining the grain-side of the leather. Chevreul has investigated the chemical nature of this odoriferous substance, and finding it to be a peculiar compound, has called it betuline. 1. Calcareous spar occurs in colourless crystals or crystalline masses; dissolves with effervescence in muriatic acid; is scratched by soft iron, but not by the nail; specific gravity 2·7; loses 46 per cent. by the expulsion of carbonic acid, and calcines into quicklime. 2. Calcsinter, or stalactitic carbonate of lime, called also concretionary limestone, because formed of zones more or less undulated, and nearly parallel. These zones have a fibrous structure, arising from the successive deposits of the crystalline limestone from its solvent water. The long conical pieces called stalactites, show fibres converging to the axis. The tubercular consists of irregular lumps often sprinkled over with small crystals, and associated so as to exhibit the appearance of cauliflower. The stratiform, commonly called stalagmite, or alabaster limestone, represents zones not concentric, but spread out, waving, and parallel; its texture is sometimes lamellar, and sometimes fibrous. These waving strata are distinguishable from one another by their different densities, and by their degrees of translucency. This stalagmitic mass bears the name of oriental alabaster, when it is reddish-yellow with distinct zones, and is susceptible of a fine polish. Stalactites are formed in the large excavations of calcareous rocks. The water percolating down through them, and dropping from the roofs of the caverns, is usually charged with carbonate of lime held in suspension by an excess of carbonic acid. The exposure to air, the motion, and the consequent diminution of pressure, cause the precipitation of the carbonate of lime in the solid state. Each drop of water, on falling through the vault, abandons a small film of limestone, which enlarges by degrees, and forms either a cylinder or solid mass. This alabaster differs from marble in its parallel and waving layers, and its faint degree of transparency. This alabaster serves for the decoration of public buildings, and is occasionally introduced into certain pieces of furniture. The fine Egyptian alabaster was anciently brought from the mountains of the Thebaid, between the Nile and the Red Sea, near a town called Alabastron, whence probably the name. Very fine red alabaster, of great hardness, was found at one time in the quarries of Montmartre, but the stock was soon exhausted. The incrusting concretionary limestone differs little from the preceding except in the rapidity of its formation, and in being moulded upon some body whose shape it assumes. These deposits from calcareous springs, form equally on vegetable bodies, on stones, metals, within pipes of cast iron, wood, or lead. The incrustations on vegetable and animal substances are vulgarly called petrifactions, as the organic fibres are replaced by stone. One of the most curious springs of this nature is at the baths of Saint Philip, in Tuscany, where the water flows in almost a boiling state, over an enormous mass of alabaster which it has produced. The carbonate of lime seems to be held in solution here by sulphuretted hydrogen, which flies off when the water issues to the day. Dr. Vegny has taken advantage of this property of the spring, to obtain basso-relievo figures of great whiteness and solidity. He makes use of sulphur moulds. Calcareous tuf consists of similar incrustations made by petrifying rivulets running over mud, sand, vegetable remains, &c. It is porous, even cellular, somewhat soft, impure, and of a dirty gray colour. Its surface is wavy, rough, and irregular. These incrustations or deposits are, however, sometimes so abundant, and the resulting stony matters so hard that buildings may be constructed with them. The stone with which the town of Pasti, in Italy, is built has been called pipe-stone by the Italians; and it has apparently derived its origin from incrustations upon large reeds. The travertino, which served to construct all the monuments of Rome, appears to have been formed by the deposits of the Anio and the solfatara of Tivoli. The temples of PÆstum, which are of extreme antiquity, have been built with a travertino formed by the sediment of the waters which still flow in this territory. All these stones acquire great hardness in the air, and M. de Breislak thinks that it is to the happy union of travertino and pouzzolana in the same spot, that the monuments of Rome owe their great solidity. Spongy limestone, usually called Agaric mineral, stone marrow, &c., belongs to this kind of formation. It has a very white colour, a very fine grain, is soft to the touch, very tender, and light enough to float for an instant on water. It occurs in rather thin layers, in the crevices of calcareous rocks, and is so common in Switzerland as to be employed for whitening houses. 3. Compact limestone, is of a grain more or less fine, does not polish, nor afford large blocks free from fissures, has a conchoidal, or uneven scaly fracture. Colours very various. Its varieties are; a, The sub-lamellar, compact, with some appearance of a foliated texture. b, Compact fine-grained limestone, the zechstein of the Germans, to which M. Brongniart refers the lithographic stone in his classification of rocks (Dictionnaire 4. Oolite or roe-stone.—It consists of spherical grains of various size, from a millet seed, to a pea, or even an egg; texture compact; fracture even; colours, whitish, yellow, gray, reddish, brownish. The larger balls have almost always a foreign body for their centre or nucleus. 5. Chalk; texture earthy; grains fine, tender, friable; colours white, grayish, or pale yellowish. 6. Coarse-grained limestone; an earthy texture, in large particles, often loose; fracture foliated, uneven; colour pale and dirty yellow. Coarse lias has has been referred to this head. 7. Marly limestone; lake and fresh-water limestone formation; texture fine-grained, more or less dense; apt to crumble down in the air; colour white or pale yellow; fracture rough-grained, sometimes conchoidal; somewhat tenacious. Texture occasionally cavernous; with cylindrical winding cavities. This true limestone must not be confounded with the lime-marl, composed of calcareous matter and clay. 8. Siliceous limestone; of a compact texture; scratching steel, and scratched by it; leaves a siliceous residuum after the action of muriatic acid. 9. Calp; texture compact; fine-grained; schistose structure; hard, as the preceding; not burning into quicklime, affording to dilute muriatic acid a copious residuum of clay and silica; colour blackish; found in beds in the transition district near Dublin. 10. Lucullite or stinkstone; texture compact or sub-lamellar, colour grayish; emits the smell of sulphuretted hydrogen by friction or a blow. It occurs at Assynt, in Sutherlandshire; in Derbyshire; counties of Kilkenny, Cork, and Galway. 11. Bituminous limestone; black or blackish colour; diffusing by the action of fire a bituminous odour, and becoming white. Of all common limestones the purity may most readily be determined by the quantity of carbonic acid which is evolved during their solution in dilute nitric or muriatic acid. Perfect carbonate of lime loses in this way 46 per cent.; and if any particular limestone loses only 23 per cent., we may infer that it contains only one half its weight of calcareous carbonate. This method is equally applicable to marls, which are mixtures in various proportions of carbonate of lime, clay, and sand, and may all be recognized by their effervescing with acids. The chief use of calcareous stones is for procuring quicklime by calcination in proper furnaces; and they are all adapted to this purpose provided they are not mixed with too large a proportion of sand and ferruginous clay, whereby they acquire a vitrescent texture in a high heat, and will not burn into lime. Limestone used to be calcined in a very rude kiln, formed by enclosing a circular space of 10 or 15 feet diameter, by rude stone walls 4 or 5 feet high, and filling the cylindrical cavity with alternate layers of turf or coal and limestone broken into moderate pieces. A bed of brushwood was usually placed at the bottom, to facilitate the kindling of the kiln. Whenever the combustion was fairly commenced, the top, piled into a conical form, was covered in with sods, to render the calcination slow and regular. This method being found relatively inconvenient and ineffectual, was succeeded by a permanent kiln built of stones or brickwork, in the shape of a truncated cone with the narrow end undermost, and closed at bottom by an iron grate. Into this kiln, the fuel and limestone were introduced at the top in alternate layers, beginning of course with the former; and the charge was either allowed to burn out, when the lime was altogether removed at a door near the bottom, or the kiln was successively fed with fresh materials, in alternate beds, as the former supply sunk down by the calcination, while the thoroughly burnt lime at the bottom was successively raked out by a side door immediately above the grate. The interior of the lime kiln has been changed of late years from the conical to the elliptical form; and probably the best is that of an egg placed with its narrow end undermost, and truncated both above and below; the ground plot or bottom of the kiln being compressed so as to give an elliptical section, with an eye or draft-hole towards each end of that ellipse. A kiln thus arched in above gives a reverberatory heat to the upper materials, and also favours their falling freely down in proportion as the finished lime is raked out below; advantages Figs. 638, 639, 640, 641. represent the lime-kiln of RÜdersdorf near Berlin, upon the continuous plan, excellently constructed for economizing fuel. It is triple, and yields a threefold product. Fig. 640. is a view of it as seen from above; fig. 641., the elevation and general appearance of one side; fig. 638, a vertical section, and fig. 639. the ground plan in the line A B C D of fig. 638. The inner shaft fig. 638. has the form of two truncated cones, with their larger circular ends applied to each other; it has the greatest width at the level of the fire-door b, where it is 8 feet in diameter; it is narrower below at the discharge door, and at the top orifice, where it is about 6 feet in diameter. The interior wall d, of the upper shaft is built with hewn stones, to the height of 38 feet, and below that for 25 feet, with fire-bricks d' d', laid stepwise. This inner wall is surrounded with a mantle e, of limestones, but between the two there is a small vacant space of a few inches filled with ashes, in order to allow of the expansion of the interior with heat taking place without shattering the mass of the building. The fire-grate b, consists of fire-tiles, which at the middle, where the single pieces press together, lie upon an arched support f. The fire-door is also arched, and is secured by fire-tiles. g is the iron door in front of that orifice. The tiles which form the grate have 3 or 4 slits of an inch wide for admitting the air, which enters through the canal h. The under part of the shaft from the fire to the hearth, is 7 feet, and the outer enclosing wall is constructed of limestone, the lining being of fire-bricks. Here are the ash-pit i, the discharge outlet a, and the canal k, in front of the outlet. Each ash-pit is shut with an iron door, which is opened only when the space i becomes filled with ashes. These The discharge outlets are also furnished with iron doors, which are opened only for taking out the lime, and are carefully luted with loam during the burning. The outer walls l m n of the kiln, are not essentially necessary, but convenient, because they afford room for the lime to lie in the lower floor, and the fuel in the second. The several stories are formed of groined arches o, and platforms p, covered over with limestone slabs. In the third and fourth stories the workmen lodge at night. See fig. 641. Some enter their apartments by the upper door q; others by the lower door s. r is one of the chimneys for the several fire-places of the workmen. t u v are stairs. As the limestone is introduced at top, the mouth of the kiln is surrounded with a strong iron balustrade to prevent the danger of the people tumbling in. The platform is laid with rails w, for the waggons of limestone, drawn by horses, to run upon. x is another rail-way, leading to another kiln. Such kilns are named after the number of their fire-doors, single, twofold, threefold, fourfold, &c.; from three to five being the most usual. The outer form of the kiln also is determined by the number of the furnaces; being a truncated pyramid of equal sides; and in the middle of each alternate side there is a fire-place, and a discharge outlet. A cubic foot of limestone requires for burning, one and five-twelfths of a cubic foot of wood, and one and a half of turf. When the kiln is to be set in action, it is filled with rough limestones, to the height C D, or to the level of the firing; a wood fire is kindled in a, and kept up till the lime is calcined. Upon this mass of quicklime, a fresh quantity of limestones is introduced, not thrown in at the mouth, but let down in buckets, till the kiln be quite full; while over the top a cone of limestones is piled up, about 4 feet high. A turf-fire is now kindled in the furnaces b. Whenever the upper stones are well calcined, the lime under the fire-level is taken out, the superior column falls in, a new cone is piled up, and the process goes on thus without interruption, and without the necessity of once putting a fire into a; for in the space C B, the lime must be always well calcined. The discharge of lime takes place every 12 hours, and it amounts at each time in a threefold kiln, to from 20 to 24 Prussian tonnes of 6 imperial bushels each; or to 130 bushels imperial upon the average. It is found by experience, that fresh-broken limestone which contains a little moisture, calcines more readily than what has been dried by exposure for some time to the air; in consequence of the vapour of water promoting the escape of the carbonic acid gas; a fact well exemplified in distilling essential oils, as oil of turpentine and naphtha, which come over with the steam of water, at upwards of 100 degrees F. below their natural term of ebullition. Six bushels of RÜdersdorf quicklime weigh from 280 to 306 pounds. When coals are used for fuel in a well-constructed perpetual, or draw kiln, about 1 measure of them should suffice for 4 or 5 of limestone. The most extensive employment of quicklime is in agriculture, on which subject instructive details are given in Loudon’s EncyclopÆdias of Agriculture and Gardening. Quicklime is employed in a multitude of preparations subservient to the arts; for clarifying the juice of the sugar-cane and the beet-root; for purifying coal gas; for rendering the potash and soda of commerce caustic in the soap manufacture, and in the bleaching of linen and cotton; for purifying animal matters before dissolving out their gelatine; for clearing hides of their hair in tanneries; for extracting the pure volatile alkali from muriate or sulphate of ammonia; for rendering confined portions of air very dry; for stopping the leakage of stone reservoirs, when mixed with clay and thrown into the water; for making a powerful lute with white of egg or serum of blood; for preparing a depilatory pommade with sulphuret of arsenic, &c. Lime water is used in medicine, and quicklime is of general use in chemical researches. Next to agriculture the most extensive application of quicklime is to Mortar-Cements, which see. Figs. 642, 643, 644. represent the celebrated antimonial liquation furnaces of Malbosc, in the department of ArdÈche, in France. Fig. 642. is a ground plan taken at the level of the draught holes g g, fig. 643., and of the dotted line E F; fig. 643. is a vertical section through the dotted line A B, of fig. 642.; and fig. 644. is a vertical section through the dotted line C D of fig. 642. In the three figures, the same letters denote like objects, a b c are three grates upon the same level above the floor of the works, 41/2 feet long, by 101/2 inches broad; between which are two rectangular galleries, d e, which pass transversely through the whole furnace, and lie at a level of 12 inches above the ground. They are separated by two walls from the three fire places. The walls have three openings, f g h, alternately placed for the flames to play through. The ends of these galleries are shut in with iron doors i i, containing peep holes. In each gallery are two conical cast-iron crucibles k k, into which the eliquating sulphuret of antimony drops. Their height is from 12 to 14 inches, the width of the mouth is 10 inches, that of the bottom is 6, and the thickness four-tenths of an inch. They are coated over with fire clay, to prevent the sulphuret from acting upon them; and they stand upon cast-iron pedestals with projecting ears, to facilitate their removal from the gallery or platform. Both of these galleries are lined with tiles of fire-clay l l, which also serve as supports to the vertical liquation tubes m m, made of the same clay. The tiles are somewhat curved towards the middle, for the purpose of receiving the lower ends of these tubes, and have a small hole at n, through which the liquid sulphuret flows down into the crucible. The liquation tubes are conical, the internal diameter at top being 10 inches, at bottom 8; the length fully 40 inches, and the thickness six-tenths of an inch. They have at their lower ends notches or slits o, fig. 644., from 3 to 5 inches long, which look outwards, to make them accessible from the front and back part of the furnaces through small conical openings p p, in the walls. These are closed during the operation with clay stoppers, and are opened only when the gangue, rubbish, and cinders are to be raked out. The liquation tubes pass across the arch of the furnace q q, the space of the arch being wider than the tubes; they are shut in at top with fire-covers r r. s s, the middle part of the arch, immediately under the middle grate, is barrel-shaped, so that both arches are abutted together. The flames, after playing round about the sides of the liquation tubes, pass off through three openings and flues into the chimney t, about 13 feet high; u being the one opening, and v the two others, which are provided with register plates. In front of the furnace is a smoke flue w, to carry off the sulphureous vapours exhaled during the clearing out of the rubbish and slag; another x, begins over y y, at the top of the tubes; a wall z, separates the smoke flue into halves, so that the workmen upon the one side may not be incommoded by the fumes of the other. This wall connects at the same time the front flue w with the chimney t. a' a' and b' b' are iron and wooden bearer beams and rods for strengthening the smoke-flue, c' c' are arches upon both sides of the furnace, which become narrower from without inwards, Each tube being charged with about 500 lbs. of the antimonial ore, previously warmed upon the roof of the furnace, in a short time the sulphuret of a blue colour begins to flow out. Whenever the liquation ceases, the cinders are raked out by the side openings, and the tubes are charged afresh. The luted iron crucibles are suffered to become three-fourths full, are then drawn out from the galleries, left to cool, and emptied. The ingots weigh about 85 pounds. The charging is renewed every three hours, and, when the process is in good train, 100 lbs. of sulphuret of antimony are obtained every hour. The average duration of the tubes is 3 weeks, though in some cases it may be 40 days. The product from the ore is from 40 to 50 per cent. The above plan of operation is remarkable for the small consumption of fuel, the economy of labour, and the complete exhaustion of the ore. Infusion of the peels of fruits.—The outer skin pared off with a sharp knife, is to be dropped into a hard glazed jar, containing alcohol of 34° B., diluted with half its bulk of water, and the whole is to be transferred into well-corked carboys. After an infusion of six weeks, with occasional agitation, the aromatized spirit is to be distilled off. In this way are prepared the liquors of cedrat, lemons, oranges, limettes (a sort of sweet lemon), poncires (the large citron), bergamots, &c. Infusion of aromatic seeds.—These must be pounded, put into a carboy, along with alcohol diluted as above, infused with agitation for six weeks, and then distilled. Infusions of aromatic woods are made in the same way. The liquorist should not bring his infusions and tinctures into the market till six months after their distillation. Liqueurs have different titles, according to their mode of fabrication. Thus waters are liquors apparently devoid of viscidity; creams and oils possess it in a high degree. Water of cedrat, is made by dissolving six pounds of sugar in seven quarts of water; adding two quarts of spirit of cedrat, and one of spirit of citron. Boil the whole for a minute, and filter hot through a proper bag. Set it for a considerable time aside in a corked carboy, before it be bottled. Oil or cream of cedrat.—Take eight quarts of river water, two of spirit of cedrat, one of spirit of citron, and as much rich syrup as is necessary to give the mixture an oily consistence. Stir it well and set it aside in carboys. Should it be at all clouded, it must be filtered till it be perfectly pellucid. Balm of Molucca, is made by infusing for ten days, in a carboy capable of holding fully four gallons, 10 pounds of spirits of 18° B., 4 pounds of white sugar, 4 pounds of river water, 4 drachms of pounded cloves, and 48 grains of pounded mace. The mixture is to be shaken 3 or 4 times daily, coloured with caramel (burnt sugar), filtered at the end of ten days, and set aside in bottles. Tears of the widow of Malabar, are compounded with the preceding quantity of spirits, sugar, and water, adding 4 drachms of ground cinnamon, 48 grains of cloves, and a like quantity of mace, both in powder. It may be slightly coloured with caramel. The delight of the Mandarins.—Take spirit, sugar, and water, as above, adding 4 drachms of anisum ChinÆ, (Gingi), as much ambrette (seeds of the hibiscus abelmoschus, Lin.) all in powder; 2 drachms of safflower. The sighs of love.—Take spirits, water, and sugar, as above. Perfume with essence (otto) of roses; give a very pale pink hue with tincture of cochineal, filter and bottle up. CrÈme de macarons.—Add to the spirit, sugar, and water as above, half a pound of bitter almonds, blanched and pounded; cloves, cinnamon, and mace in powder, of each 48 grains. A violet tint is given by the tinctures of turnsole and cochineal. CuraÇoa.—Put into a large bottle nearly full of alcohol of trente-six (34° BaumÉ), the peels of six smooth Portugal oranges, (Seville?) and let them infuse for 15 days; then put into a carboy 10 pounds of spirits of 18° B., 4 pounds of white sugar, and 4 pounds of river water. When the sugar is dissolved, add a sufficient quantity of the orange zestes to give flavour, then spice the whole with 48 grains of cinnamon, and as much mace, both in powder. Lastly introduce an ounce of ground Brazil wood, and infuse during 10 days, agitating 3 or 4 times daily. A pretty deep hue ought to be given with caramel. Swiss extract of wormwood, is compounded as follows:—
Macerate these substances during eight days, then distil by a gentle fire; draw off two gallons of spirits, and add to it 2 drachms of essential oil of anise-seed. The two gallons left in the still serve for preparing the vulnerary spirituous water. Of colouring the liqueurs. Yellow is given with the yellow colouring matter of safflower (carthamus,) which is readily extracted by water. Fawn is given by caramel, made by heating ground white sugar in an iron spoon over a charcoal fire, till it assumes the desired tint, and then pouring it into a little cold water. Red is given by cochineal alone, or with a little alum. Violet is given by good litmus (turnsole). Blue and green.—Sulphate of indigo gives the first. After saturating it nearly with chalk, alcohol being digested upon it, becomes blue. This tincture mixed with that of carthamus forms a good green. The term lithography is derived from ?????, a stone, and ??af?, writing, and designates the art of throwing off impressions upon paper, of figures and writing previously traced upon stone. The processes of this art are founded:— 1. Upon the adhesion to a smoothly-polished limestone, of an encaustic fat which forms the lines or traces. 2. Upon the power acquired by the parts penetrated by this encaustic, of attracting to themselves, and becoming covered with a printer’s ink, having linseed oil for its basis. 3. Upon the interposition of a film of water, which prevents the adhesion of the ink in all the parts of the surface of the stone not impregnated with the encaustic. 4. Lastly, upon a pressure applied by the stone, such as to transfer to paper the greater part of the ink which covers the greasy tracings of the encaustic. The lithographic stones of the best quality are still procured from the quarry of Solenhofen, a village at no great distance from Munich, where this mode of printing had its birth. They resemble in their aspect the yellowish white lias of Bath, but their geological place is much higher than the lias. Abundant quarries of these fine-grained limestones occur in the county of Pappenheim, along the banks of the Danube, presenting slabs of every required degree of thickness, parted by regular seams, and ready for removal with very little violence. The good quality of a lithographic stone is generally denoted by the following characters; its hue is of a yellowish gray, and uniform throughout; it is free from veins, fibres, and spots; a steel point makes an impression on it with difficulty; and the splinters broken off from it by the hammer, display a conchoidal fracture. The Munich stones are retailed on the spot in slabs or layers of equal thickness; they are quarried with the aid of a saw, so as to sacrifice as little as possible of the irregular In each lithographic establishment, the stones receive their finishing, dressing, and polishing; which are performed like the grinding and polishing of mirror plate. The work is done by hand, by rubbing circularly a movable slab over another cemented in a horizontal position, with fine sifted sand and water interposed between the two. The style of work that the stone is intended to produce, determines the kind of polish that it should get. For crayon drawing the stone should be merely grained more or less fine according to the fancy of the draughtsman. The higher the finish of the surface, the softer are the drawings; but the printing process becomes sooner pasty, and a smaller number of impressions can be taken. Works in ink require the stone to be more softened down, and finally polished with pumice and a little water. The stones thus prepared are packed for use with white paper interposed between their faces. Lithographic crayons.—Fine lithographic prints cannot be obtained unless the crayons possess every requisite quality. The ingredients composing them ought to be of such a nature as to adhere strongly to the stone, both after the drawing has undergone the preparation of the acid, and during the press-work. They should be hard enough to admit of a fine point, and trace delicate lines without risk of breaking. The following composition has been successfully employed for crayons by MM. Bernard and Delarue, at Paris:—
The wax is to be melted over a gentle fire, and the lac broken to bits is then to be added by degrees, stirring all the while with a spatula; the soap is next introduced in fine shavings; and when the mixture of these substances is very intimately accomplished, the copal-varnish, incorporated with the lamp black, is poured in. The heat and agitation are continued till the paste has acquired a suitable consistence; which may be recognised by taking out a little of it, letting it cool on a plate, and trying its quality with a penknife. This composition, on being cut, should afford brittle slices. The boiling may be quickened by setting the rising vapours on fire, which increases the temperature, and renders the exhalations less offensive. When ready, it is to be poured into a brass mould, made of two semi-cylinders joined together by clasps or rings, forming between them a cylindric tube of the crayon size. The mould should be previously smeared with a greasy cloth. M. Lasteyrie prescribes a more simple composition, said to be equally fit for the lithographer’s use:—
The soap and tallow are to be put into a small goblet and covered up. When the whole is thoroughly fused by heat, and no clots remain, the black is gradually sprinkled in with careful stirring. Lithographic ink is prepared nearly on the same principles:—
The mastic and lac, previously ground together, are to be heated with care in the turpentine; the wax and tallow are to be added after they are taken off the fire, and when their solution is effected, the soap shavings are to be thrown in. Lastly, the lamp black is to be well intermixed. Whenever the union is accomplished by heat, the operation is finished; the liquor is left to cool a little, then poured out on tables, and, when cold, cut into square rods. Lithographic ink of good quality ought to be susceptible of forming an emulsion so attenuated, that it may appear to be dissolved when rubbed upon a hard body in distilled M. de Lasteyrie states that after having tried a great many combinations, he gives the preference to the following:—
The soap is first put into the goblet and melted over the fire, to which the lac being added fuses immediately; the soda is then introduced, and next the mastic, stirring all the while with a spatula. A brisk fire is applied till all these materials be melted completely, when the whole is poured out into the mould. The inks now prescribed may be employed equally with the pen and the hair pencil, for writings, black-lead drawings, aqua tinta, mixed drawings, those which represent engravings on wood (wood cuts), &c. When the ink is to be used it is to be rubbed down with water, in the manner of China ink, till the shade be of the requisite depth. The temperature of the place ought to be from 84° to 90° Fahr., or the saucer in which the ink-stick is rubbed should be set in a heated plate. No more ink should be dissolved than is to be used at the time, for it rarely keeps in the liquid state for 24 hours; and it should be covered or corked up. Autographic paper.—Autography, or the operation by which a writing or a drawing is transferred from paper to stone, presents not merely a means of abridging labour, but also that of reverting the writings or drawings into the direction in which they were traced, whilst, if executed directly upon the stone, the impression given by it is inverted. Hence, a writing upon stone must be inverted from right to left to obtain direct impressions. But the art of writing thus is tedious and difficult to acquire, while, by means of the autographic paper and the transfer, proofs are obtained in the same direction with the writing and drawing. Autographic ink.—It must be fatter and softer than that applied directly to the stone, so that though dry upon the paper, it may still preserve sufficient viscidity to stick to the stone by mere pressure. To compose this ink, we take—
These materials are to be melted as above described for the lithographic ink. Lithographic ink and paper.—The following recipes have been much commended:
Preparation.—The wax and soap are to be melted together, and before they become so hot as to take fire, the lamp black is to be well stirred in with a spatula, and then the mixture is to be allowed to burn for 30 seconds; the flame being extinguished, the lac is to be added by degrees, carefully stirring all the time; the vessel is to be put upon the fire once more in order to complete the combination, and till the materials are either kindled or nearly so. After the flame is extinguished, the ink must be suffered to cool a little, and then put into the moulds. With the ink crayons thus made, lines may be drawn as fine as with the point of the graver, and as full as can be desired, without risk of its spreading in the carriage. Its traces will remain unchanged on paper for years before being transferred. Some may think it strange that there is no suet in the above composition, but it has been found that ink containing it is only good when used soon after it is made, and when Lithographic paper.—Lay on the paper, 3 successive coats of sheep-feet jelly, The first layer is applied with a sponge dipped in the solution of the hot jelly, very equally over the whole surface, but thin; and if the leaf be stretched upon a cord, the gelatine will be more uniform. The next two coats are to be laid on, until each is dry. The layer of starch is then to be applied with a sponge, and it will also be very thin and equal. The coat of gamboge is lastly to be applied in the same way. When the paper is dry, it must be smoothed by passing it through the lithographic press; and the more polished it is, the better does it take on the ink in fine lines. Transfer.—When the paper is moistened, the transfer of the ink from the gamboge is perfect and infallible. The starch separates from the gelatine, and if, after taking the paper off the stone, we place it on a white slab of stone, and pour hot water over it, it will resume its primitive state. The coat of gamboge ought to be laid on the same day it is dissolved, as by keeping, it becomes of an oily nature; in this state it does not obstruct the transfer, but it gives a gloss to the paper which renders the drawing or tracing more difficult, especially to persons little habituated to lithography. The starch paste can be employed only when cold, the day after it is made, and after having the skin removed from its surface. A leaf of such lithographic paper may be made in two minutes. In transferring a writing, an ink drawing, or a lithographic crayon, even the impression of a copper-plate, to the stone, it is necessary, 1. that the impressions be made upon a thin and slender body like common paper; 2. that they may be detached and fixed totally on the stone by means of pressure; but as the ink of a drawing sinks to a certain depth in paper, and adheres pretty strongly, it would be difficult to detach all its parts, were there not previously put between the paper and the traces, a body capable of being separated from the paper, and of losing its adhesion to it by means of the water with which it is damped. In order to produce this effect, the paper gets a certain preparation, which consists in coating it over with a kind of paste ready to receive every delineation without suffering it to penetrate into the paper. There are different modes of communicating this property to paper. Besides the above, the following may be tried. Take an unsized paper, rather strong, and cover it with a varnish composed of:—
A paste of moderate consistence must be made with the starch and some water, with the aid of heat, into which the gum and alum are to be thrown, each previously dissolved in separate vessels. When the whole is well mixed, it is to be applied, still hot, on the leaves of paper, with a flat smooth brush. A tint of yellow colour may be given to the varnish, with a decoction of the berries of Avignon, commonly called French berries by our dyers. The paper is to be dried, and smoothed by passing under the scraper of the lithographic press. Steel pens are employed for writing and drawing with ink on the lithographic stones. Old wood, with black bark and with little of the white alburnum, is preferred. Logwood is denser than water, very hard, of a fine compact grain, and almost indestructible by the atmospheric elements; it has a sweet and astringent taste, and a peculiar not inoffensive smell. For its chemical composition, see Hematin. When chipped logwood is for some time exposed to the air, it loses a portion of its dyeing power. Its decoction absorbs the oxygen of the atmosphere, and then acquires the property of precipitating with gelatine, which it had not before. The dry extract of logwood, made from an old decoction, affords only a fugitive colour. For its applications in dyeing, see Black Dye; Brown Dye; Calico Printing; Dyeing; Hat Dyeing, &c. The imports of logwood for home use, were, in 1836, 12,880 tons, 13 cwts.; in 1837, 14,677 tons, 13 cwts. And the amount of duty received was, in 1836, 2,480l.; in 1837, 2,552l. Fig. 645. represents a tin cup, which has a small tin tube A, which passes through the bottom, as shown by the dotted lines. It may have a tin cover to keep out the dust. Fig. 646. is a plan of the same. Fig. 647. is a section of the same. Oil is poured into the cup, and one end of a worsted or cotton thread is dipped into the oil, and the other end passed through the tube. The capillary attraction causes the oil to ascend and pass over the orifice of the tube, whence it gradually descends, and drops slower or quicker, according to the length of the thread, or its thickness, until every particle of oil is drawn over by this capillary syphon. The tube is intended to be put into the bearings of shafts, &c., and is made of any size that may be wished. If oil, or other liquids, is desired to be dropped upon a grindstone or other surface, this cup can have a handle to it, or be hung from the ceiling. Fig. 648. It is frequently required to stop the capillary action when the machinery is not going; and this has been effected by means of a tightening screw, which passes through a screw boss in the cover of the cup, and presses against the internal orifice of the tube, preventing the oil from passing. Fig. 649. As I find when these screw cups (fig. 648.) are used upon beams of engines and moving bearings, that the screw is apt to be tightened by the motion; and also, as I think the action of the screw is uncertain, from the workman neglecting to screw it down sufficiently, it answers best to take out the capillary thread when the lubrication is not required; and to effect this easily, I have a tin top to the cup, with a round pipe soldered to it: this pipe has a slit in it, like a pencil case, and allows a bolt B to slide easily in it. In fig. 650. the bolt is down; in fig. 651., the bolt, which is a piece of brass wire, is drawn up, and there is no capillary action between the thread and the oil. In fig. 651. it will be observed, that the bolt is kept in its place by its head C, resting in a lateral slit in the pipe, and it cannot be drawn out on account of the pin E. One end of the thread is fastened to the eye-hole at the bottom of the bolt, and the other end is tied to a small wire which crosses the lower orifice of the tube at D and which is shown in plan fig. 652. By this simple contrivance the capillary action can be stopped or renewed in a second, without removing the top of the lubricator. The saving by this plan, instead of pouring oil into the bearings, is 2 gallons out of 3, while the bearings are better oiled.
1. Lute of linseed meal, made into a soft plastic dough with water, and immediately applied pretty thick to junctions of glass, or stone-ware, makes them perfectly tight, hardens speedily, resists acid and ammoniacal vapours, as also a moderate degree of heat. It becomes stronger when the meal is kneaded with milk, lime-water, or solution of glue. 2. Lute of thick gum-water, kneaded with clay, and iron filings, serves well for permanent junctions, as it becomes extremely solid. 3. By softening in water a piece of thick brown paper, kneading it first with rye-flour 4. Lute, consisting of a strong solution of glue kneaded into a dough with new slaked lime, is a powerful cement, and with the addition of white of egg, forms the lut d’ane;—a composition adapted to mend broken vessels of porcelain and stone-ware. 5. Skim-milk cheese, boiled for some time in water, and then triturated into paste with fresh-slaked lime, forms also a good lute. 6. Calcined gypsum, diffused through milk, solution of glue or starch, is a valuable lute, in many cases. 7. A lute made with linseed, melted caoutchouc, and pipe-clay, incorporated into a smooth dough, may be kept long soft when covered in a cellar, and serves admirably to confine acid vapours. As it does not harden, it may therefore be applied and taken off as often as we please. 8. Caoutchouc itself, after being melted in a spoon, may be advantageously used for securing joints against chlorine and acid vapours, in emergencies when nothing else would be effectual. It bears the heat at which sulphuric acid boils. 9. The best lute for joining crucibles inverted into each other, is a dough made with a mixture of fresh fire-clay, and ground fire-bricks, worked with water. That cement if made with solution of borax answers still better, upon some occasions, as it becomes a compact vitreous mass in the fire. See Cements. |