CHAPTER XV. LIFE OF BRIDGES RELATIVE MERITS.

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The life of bridges of differing materials has been incidentally touched upon by the examples quoted, in dealing with each class of structure. It will be useful to recapitulate some of the facts adduced, and to compare the terms of life so far as they appear to be indicated; but in doing this it is necessary to remember that the life of a bridge of any one material is inseparably connected with its own private history. The duration of any such structure may be limited by adverse conditions, peculiar to the case considered, by defects of design, material, or workmanship—present from the first—or by neglect, overloading, or accident, making up its later record.

With the exception of timber structures, it is difficult to find any class of bridges furnishing examples which have reached the limit of life, independently of the evils named, and as a result of unavoidable decrepitude. There are none the less influences at work tending to this condition, and which it is too much to expect can in all cases be foreseen or completely guarded against, such as the shifting or scouring of river-beds, settlement of foundations, natural decay, and minor faults in design, which even in the most capable hands may be expected ever to fall short of perfection. At the best, then, the life of any structure, though long, must have a limit. With bridges of more average or inferior qualities the life may be positively short, even without the destructive influence of overloading.

Dealing with instances of metallic bridges, the adjacent table gives the time each had been in existence when removed, and some indication of the reason for its condemnation. Those marked with an asterisk were cases of pronounced high stress. From a study of the table it appears that in actual practice, making no excuses of any sort, the length of life of the wrought-iron bridges specified varied between twelve and thirty-six years; but these figures applied to this collection of cases only. It is to be remarked that many other bridges outlasted these, and are likely to continue reliable. These results show, then, no more than that some wrought-iron bridges are short-lived, having, in fact, been selected as examples of this. Longer-lived exceptions are useful, as indicating that the durability of such structures is by no means so limited as the table would suggest. It is to be observed that, as design and maintenance are now better and more generally understood than when experience was largely wanting, it is to be expected that later examples will show no such poor results.

Of steel bridges little can be said, because of the limited time this material has been in use; but the generally acknowledged belief, quite in agreement with the author’s observation, that steel rusts more freely than wrought iron, suggests that such bridges will have a shorter lease of life, the more so that the surface-to-section ratio is also greater for higher unit stresses, though other adverse influences are much the same for one material as for the other.

Of cast-iron structures but few cases have been given; of these, cast-iron arches have been noticed as developing defects which led to reconstruction, or to limiting the loads to be carried. Plain cast-iron girders, on the other hand, have never, under the author’s direct observation, been removed for any other reason than because they were cast iron, or from over-stress, due to the growth of loads; never from defects or wasting, though it is not suggested no such cases exist. The author has no evidence which points to what may be the limit of life of a good cast-iron girder fairly treated.

Examples of Life of Metallic Bridges.

Description. Span. Age. Defect. Reference.
ft. in. Years.
Wrought Iron.
*Plate girders (?) 12 Loose rivets
*Ditto 35 0 12 Ditto p. 52
*Ditto 55 0 14 Rust. Distortion pp. 78 & 97
*Trough girders 11 0 16 Loose rivets. Cracked webs p. 50
*Plate girders (?) 22 Loose rivets
*Twin girders 31 6 23 Weak. Cracked webs p. 13
*Ditto 35 6 23 Weak. Distorted. p. 74
*Plate girders 42 0 23 Loose rivets. Cracked webs p. 21
*Ditto 72 0 29 Weak. Loose rivets p. 53
*Ditto 47 0 24 Distortion p. 9
*Ditto 32 0 32 Rust. Cracked webs p. 14
*Ditto 25 0 36 Weak p. 63
Steel.
*Trough girders 15 8 32 Weak. Rusted pp. 68 & 98
Cast Iron.
*Girders 32 0 36 Weak p. 141
*Girders, cast-iron piles (?) 44 Ditto
*Arches 45 0 55 Crack. Settlement p. 145
*Ditto 100 0 62 Crack. Deformation pp. 80 & 145

With timber bridges the length of life appears to be about twenty-five years, but this is very largely dependent upon the question of maintenance, and may range from fifteen to thirty-five years. It is manifest that repairs, when extensive and consisting of the renewal of the more essential parts of the structure, border upon reconstruction, and may be continued indefinitely. The length of life in ordinary cases, and for the timbers commonly used in this country, may, for railway bridges, be taken as stated, though for highway bridges possibly longer.

Of masonry bridges little is to be said but that it is only in cases of bad work or material—with, perhaps, vibration or settlement—that these have a shortness of life comparable with that of defective metallic bridges. Where these adverse conditions obtain, heavy repairs may be necessary before the structure is many years old; but, under reasonably fair conditions, bridges of masonry may be expected to outlast structures in any other material. Apart from road-bridges which are admittedly long-lived, there are a large number of railway bridges and viaducts of masonry which, despite heavy loads and vibration, have been in use for the past seventy years.

Dealing with the cost of maintenance, this with bridges of wrought iron or steel should result simply from scraping and painting, with such other incidental work as may be necessary on the subsidiary materials used in the structure. The cost of painting will vary with the height and character of the bridge, and the amount of scaffolding, if any, and may be from 5d. to 1s. or more per square yard; this if distributed over five years, a not unusual interval between each painting, works out at an appreciable figure, which may vary from one-third to one per cent. of the first cost, per annum. The yearly cost of painting steel-work will, for shorter intervals, come to a somewhat higher figure. Serious occasional items of expense are those which should not be necessary, repairs and possibly strengthening, which may raise the total cost of maintenance very considerably.

Cast-iron bridges, being less liable to rust, cost less for painting than other metallic bridges; and if the cast iron is closed in by masonry, practically nothing; they do, indeed, involve very little expenditure in the maintenance. Not being very amenable to repair or strengthening, cast-iron bridges commonly remain very much as built, or are reconstructed.

The proper care of timber bridges may become costly as the structure gains in age, and soon grow to a very wasteful expenditure. This is evident when it is considered that repairs may be necessary after ten years, and that whatever may have been the cost of any part when new, it cannot be replaced for the same amount, having regard to the labour expended in removing the old member, and the special precautions to be observed in dealing with an old structure carrying its load. In addition to ordinary repairs, there will be paint or other protective coating to be applied, though this is not always done.

The upkeep charges of masonry bridges will be practically nothing in favourable cases; but, on the other hand, where extensive repairs become necessary, may reach a considerable amount. Exceptional outlays are, however, infrequent, and may be spread over a large number of years, in those rare instances in which they become imperative.

Durability. Maintenance
Charges.
First Cost.
Masonry Masonry Timber
Cast Iron Cast iron Masonry
Wrought iron Wrought iron Steel
Steel Steel Cast iron
Timber Timber Wrought iron

For purposes of ready comparison, placing bridges of the materials under review in order of durability, they would appear as in column 1 of the table above; in order of low maintenance charges, generally as in column 2; and in order of low first cost, as in column 3. With respect to the question of first cost, the arrangement of the third column applies only to small bridges, say, up to 70-foot span; and, being liable to variation with the conditions, is but approximately correct. The less costly descriptions of masonry are alone considered in this connection.

It may be added that the total yearly charge of interest on first cost, redemption, and maintenance, appears to be for masonry bridges, about one-half only of the corresponding totals for bridges of wrought iron, steel, or timber; those of cast iron taking an intermediate place.

Summarising the above considerations, and dealing with the relative merits of bridges in the different materials, it may be broadly stated that for conditions at all suitable nothing seems to be superior to masonry—including in this description first-class brickwork—whether for road or railway bridges. One pronounced advantage of such bridges with respect to length of life, is that they are but little affected by increase of loads. The mass of a masonry arched structure is so great, and the margin of strength commonly so liberal, that considerable increments of load may have but little effect upon the reliability of the structure.

Cast iron has, for bridges of simple design, a strong claim to the second place, though its want of ductility is a demerit. It can, however, have but a limited use in bridge construction, being applicable only to small girder spans and skilfully-designed arched structures.

For bridges of moderate span in which the question of cost does not control the matter, wrought iron should probably come next, steel being best reserved for those of a larger size, in which weight of the structure greatly affects economy.

Timber may be regarded as a material rarely to be used in this country for structures to occupy a permanent place, unless for urgent economic reasons of the moment.

While expressing this general view of the matter, it is to be admitted that the propriety of these conclusions is somewhat discounted by the difficulty there now is in obtaining cast iron of the desired toughness, or wrought iron with promptitude and sufficient variety of section at a reasonable price.

It is apparent, also, that the choice of material may be largely influenced—even determined—by considerations of headway, construction depth, or character of foundations; so that no very definite rules can be usefully laid down, though the adoption of unsuitable materials has not been so unusual as to make these suggestions altogether purposeless.


                                                                                                                                                                                                                                                                                                           

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