CHAPTER IX Two-Cycle Motors

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There has always been a strong prejudice in favor of the four-cycle motor for the power plant of the gasoline automobile. This may be due to the fact that designers have spent most of their time and energy on the development of this engine, and that therefore the two-cycle type has not yet been sufficiently "tried out" in the motor car to enable us to judge fairly as to its real merits. Certain it is that in the few instances in which the two-cycle motor has been used as an automobile power plant, the results have been highly satisfactory, and the present vogue of the four-cycle motor—with well over 98 per cent. of the automobiles now made adhering to this type—is largely due to popular prejudice in its favor.

As has been described in the first chapter of the present volume, the four-cycle motor devotes a separate stroke to each of the events of expansion, scavenging or expulsion of the burned gases, suction, and compression. The two-cycle motor, on the other hand, devotes but two strokes to these four events, and there is therefore an explosion twice as often in the two-cycle engine cylinder as is the case with the four-cycle type. But in lieu of the suction stroke of the four-cycle motor, there must be some method of forcing the charge into the cylinder of the two-cycle engine. The base, or compartment below the piston, in which the crank revolves, is used for this purpose. As the piston travels upward on its compression stroke, a partial vacuum is formed in the base, and if a passage is opened between this compartment and the carburetor, the charge will be sucked in.

All outside connections with the base are tightly closed on the down-stroke of the piston, and consequently the recently-inhaled charge will be compressed, ready for its entrance into the cylinder above the piston as soon as the connecting passage is opened. This passage is opened, as has already been described, at the bottom of the stroke and the compressed charge rushes in and fills the space in the cylinder that at that time is being vacated by the exhaust gases.

The majority of two-cycle motors are made without any valve mechanism, the opening and closing of the passages being entirely automatic. These passages are cast with the engine and lead into the cylinder through openings in the walls called "ports." The opening leading from the cylinder to the exhaust pipe, or exhaust port, is placed near the bottom of the stroke so that it is covered by the piston, except at the lower extremity of the travel of the latter. Just below the exhaust port, and on the opposite side of the interior of the cylinder, is placed the intake port, or opening of the passage connecting the cylinder with the base.

Now, as the piston is forced downward, it uncovers the exhaust port and an easy means of escape is furnished for the burned gases. Immediately after this, the intake port on the opposite side is uncovered by the still-descending piston, and the previously compressed charge, which is only awaiting the opportunity in the base, "blows" in. The exhaust gases are still escaping when this happens, and therefore it is necessary to prevent the incoming charge from passing directly across the top of the piston and out through the exhaust port before use has been made of its explosive qualities.Consequently, to keep it in its proper path, a baffle plate is attached to the top of the piston which serves to deflect the incoming charge toward the top of the cylinder, and this not only prevents the loss of the mixture, but also furnishes a blast of air that helps to blow out the burned gases. On the return of the piston to the top of its stroke, it first passes over the intake port and then covers the exhaust port, effectually closing both and preventing the escape of the charge during compression. While this is going on, it must be remembered, the piston is forming the partial vacuum in the base, which serves to draw in the charge for the succeeding explosion.

If the charge is drawn directly into the base from the carburetor, a check valve must be used in the pipe connecting the two; otherwise the mixture would be forced back into the carburetor the instant the piston began its descent. A two-cycle motor drawing its charge in this manner is known as the two-port type, for there are only the exhaust and the inlet ports in the interior of the cylinder walls. The passage connecting the carburetor with the base may enter at the bottom of the cylinder, for this space and the base are the same when the piston is at the top of its stroke. Thus if this port is placed so that it is uncovered when the piston is at the top of its stroke, it will admit the charge to the base at a time when a partial vacuum has been created in this compartment by the upward movement of the piston.

This port is again covered as soon as the piston starts on its downward journey, and thus the charge is prevented from escaping until the intake port connecting the base with the top of the cylinder is opened. Such a two-cycle motor is known as the three-port type, and it will be seen that not even an automatic check valve is used in its passages—and it is consequently a "valveless" motor in the liberal interpretation of the term.

The high velocity of the charge recompenses for the short time that the port is uncovered, and consequently the base is filled with nearly as large an amount of charge as is the case with the two-port motor—which allows the incoming gases to enter the crank case during the entire upward stroke of the piston.

It will thus be seen that the piston of the two-cycle motor acts as a pump in two ways. First, the vacuum is formed that serves to draw the charge into the crank case, or base, of the motor; and second, the return stroke of the piston compresses this recently-inhaled charge and makes it ready to be "shot" up into the cylinder as soon as the piston has uncovered the port that forms the upper terminal of the communicating passage. There can, of course, no greater amount of fresh charge enter the cylinder than is drawn into the crank case. Consequently, the amount to which the cylinder will be filled depends upon the vacuum formed and the pressure exerted upon the charge by the succeeding down-stroke of the piston. It is to be supposed that the piston rings will be tight and that none of the charge can escape by them, and therefore the vacuum formed and pressure exerted in the crank case will depend entirely upon the displacement of the piston in its travel compared with the total capacity of the crank case. In other words, if the crank case is large and the piston is small and travels but a short distance, its pump action on the entire volume will be small. But if the crank case is small and the travel of the piston alternately doubles and halves the volume, the motion of the piston will cause the pressure in the crank case to vary greatly.

In a preceding paragraph it has been described in what manner the incoming charge in the two-cycle motor was used to "scavenge" the cylinder, or rid it of burned gases, by deflecting the mixture and allowing this to force out the remaining exhaust before the exhaust port was closed by the upward motion of the piston. It is evident that the greater the force, within certain limits, with which the charge enters the cylinder, the more perfect will be the scavenging action. But there is a limit to the pressure that can be attained by the mixture when it is compressed in the crank case previous to its discharge into the cylinder. This limit is determined by the size of the space required for the revolution of the crank and "big end" of the connecting rod, and by the volume displaced by the motion of the piston. The crank must have room in which to revolve, and the displacement of the piston can only be the area of its top multiplied by its length of stroke. Thus eight pounds per square inch is about the usual limit of crank case compression with this type of two-cycle motor. This may be varied slightly one way or the other by the arrangement of the ports, but it makes slight difference whether the motor is of the two- or three-port type so far as this consideration is concerned.

Two-cycle motors have been designed which combine the principles of action of both the two- and three-port types. The most important departure from the generally-accepted type of two-cycle motor, however, is the design in which the charge is fed into the cylinder from a chamber that is absolutely independent of the crank case proper. This may be accomplished in several ways. There may be what is termed a "differential piston" in which a separate plunger operates in the interior of the hollow "trunk" piston, and by means of the proper connection with the crank shaft compresses the charge in the chamber thus formed at the time it is to be forced into the cylinder.

Another design for obtaining intake compression independent of the crank case consists of a collar, or circular enlargement at the base of the piston. This collar reciprocates within the lower portion of the piston in a chamber which has been bored to the exact size. The collar consequently forms a variable base for this compartment, and as the piston descends, the collar travels with it, thus drawing in a charge of the fresh mixture. On the upward stroke, this mixture is compressed by the collar as it reduces the size of the compartment. It will be seen that such a motor can be designed to compress the charge to almost any amount.Inasmuch as the mixture, as mentioned above, is compressed on the up-stroke of the piston, it is evident that it cannot be discharged into that particular cylinder at that time—for the mixture should be delivered to its cylinder only when the piston is at the bottom of its stroke. In the case of a four-cylinder engine, however, one of the pistons would be in the proper position for the entrance of the charge, and it is into this cylinder, that the compressed mixture is forced. The compression space in each cylinder, therefore, works for its neighbor, rather than for itself.

This interchange of courtesies is obtained through the good offices of a distributor in the form of a rotating, hollow cylinder having ports cut throughout its length that register with corresponding passages leading to the various cylinders. This distributor is timed with the crank shaft of the motor, and may be driven either by a gear or by a silent chain. As the mixture is compressed in the separate chamber of one cylinder, the passage leading to the distributor is opened by the revolution of the latter, and the charge is led through this passage, the distributor, and thence through another passage—also opened by the distributor—to the proper cylinder. The cylinders thus operate in pairs, one receiving its charge while the other is about to begin its explosion stroke—and vice versa.

The force of the explosion in a gasoline engine cylinder is not only dependent upon the amount and nature of the inflammable mixture admitted, but upon the force with which it is compressed, as well. The average compression pressure of a two- or four-cycle engine of the ordinary type, is from 60 to 70 pounds per square inch. Inasmuch as this pressure, assuming that the rings and valves are tight, is proportional to the displacement of the piston stroke compared with the volume of the clearance space, the amount of compression is constant at all speeds and loads of the motor. Should it be possible to increase this compression at will, it would be found that, with a warm motor, a pressure in the neighborhood of 100 pounds per square inch would serve to generate sufficient heat to ignite the mixture before the formation of the spark—for it is one of the elementary laws of physics that a gas will become heated when compressed. It is for this reason that the compression pressure of the ordinary automobile motor is kept in the neighborhood of 70 pounds per square inch.

A method of varying compression pressure to meet individual load requirements has been devised for some motors, however, and while such types are not as yet in general use in automobiles, it is probable that the near future will find much advancement along these lines. One such two-cycle motor that has been designed especially for automobile use employs a separate air compressor driven by the engine itself and used as the clutch and variable speed transmission of the car. The amount of pressure generated in the compressor is dependent upon the resistance offered to its operation—or, in other words, it increases with additional load carried by the motor. The compression, or compressed air, rather, is carried directly from the compressor to the cylinders of the motor, being admitted at the proper time by a rotary valve driven by the crank shaft. Thus the compression in each cylinder is automatically regulated by the load, and a motor of this type possesses a high "overload" capacity.

The motor mentioned above operates on somewhat the same principles as those found in the Diesel engine, which will be, as many predict, the ultimate type of internal combustion motor. The Diesel motor is not necessarily a particular make of engine, but bears the name of the originator of the principles involved. These are distinct from those of the Otto cycle, which is the principle upon which practically all automobile motors operate. The Otto cycle consists of the well-known series of events in the cylinder, as follows: Ignition, followed by the explosion, or expansion of the burned charge; discharge of the exhaust gases, or scavenging; admission of the fresh charge, suction; and compression of the newly-received mixture previous to ignition and the repetition of the cycle. In speaking of the Otto and Diesel engines, it must be borne in mind that they are referred to as a class, rather than as a particular make—as one would mention poppet valve or sleeve valve engines—for there may be many manufacturers of each type.

Although the Diesel principle may be applied to either the two or four-cycle type of motor, it is to the former design that it lends itself unusually well. This motor operates a two-stage air compressor in conjunction with a storage tank. At the beginning of the compression stroke, pure air under high pressure is admitted to the cylinder. In its upward travel, the piston compresses this air to a pressure approximating 500 pounds per square inch. While it has been shown that such a pressure is about five times more than enough to generate sufficient heat to cause premature ignition, it must be remembered that, unlike the ordinary type of motor, this is only pure air that is injected into the cylinder and contains none of the explosive gasoline vapor. At the top of the stroke, however, when the compression is at its maximum, the fuel is injected directly into the cylinder without having been previously vaporized.

This is another feature in which the Diesel motor is entirely different from the Otto type, for the latter must employ a carburetor to vaporize the fuel before it can be admitted to the cylinder. But inasmuch as there is already a pressure approximating 500 pounds per square inch in the cylinder of the Diesel motor at the time the fuel is injected, there must be a force behind the latter of 750 or 1,000 pounds per square inch in order to enable it to overcome the resistance of the highly-compressed air in the cylinder. In short, the liquid fuel is sprayed directly into the cylinder at a pressure of 750 or 1,000 pounds per square inch. This tremendous pressure is sufficient, not only to vaporize the particles of fuel as soon as they enter the cylinder from the nozzle, or "atomizer," but to cause them to burst into flame, as well. In other words, the compression of the air previously has generated sufficient heat in the cylinder to ignite the fuel immediately on its admission.

The fuel continues to be injected into the cylinder during the greater part of the down-stroke of the piston. In this respect, also, is the Diesel motor radically different from the Otto type, for the latter receives its full charge at one time and fires the entire amount in a single "explosion." In the Diesel motor, on the other hand, the ignition continues as long as fuel is admitted, and thus this engine is of the internal combustion type in the strictest sense of the word. It is, after all, the expansion of the gases due to the heat of combustion that produces the power in a gasoline engine, and if the fuel can be so admitted that it can burn during the greater part of the stroke, a high efficiency will be obtained.

The exhaust gases of the ordinary two-cycle motor pass out of the exhaust port as it is uncovered by the descent of the piston. Those that remain are forced out by the sudden admission of the fresh charge, which is deflected upward and is intended to scavenge the top of the cylinder. But it is claimed that thus employing the fresh mixture as a scavenging agent is wasteful of the fuel-permeated charge and does not conduce to efficient running. The system is simple in the extreme, however, and does its work well in small installations in which fuel economy is not of vital importance. But in the two-cycle Diesel type of engine, the high pressure of the pure air is used for scavenging, and as this is admitted with so large an initial force, the exhaust port may remain uncovered for a longer period than would be the case were the air to rely entirely on the up-stroke of the piston for its compression. Then too, whatever air may escape contains no fuel, and consequently efficient scavenging may be obtained without waste.

At the high pressure at which the fuel is injected into the cylinder of the Diesel engine, practically any grade of gasoline, naphtha, kerosene, crude oil, or other form of petroleum can be vaporized. The compressed air employed in the compression and injection of the fuel is also used for starting the motor, for this is not a type that is amenable to hand cranking. Thus the Diesel type of engine can be run in any weather on any grade of oil fuel, and as the carburetor and electrical ignition system are absolutely eliminated, two of the great sources of trouble of the automobile motor are absent—and this feature, alone, even more than the superior economy of operation, will appeal to the average motorist.

Just when this type of motor will be taken up by automobile designers is difficult to state. The Diesel type of engine has proved so wonderfully successful for large stationary power plants and for marine purposes, and its reliability is so absolute on all grades of fuel, that this motor may solve the failing-gasoline-supply problem. As yet, about 100 horsepower is the smallest unit that has been made in any quantities, but it was recently announced that this type would, in the very near future, be built for motor trucks and other commercial vehicles. Consequently, it is well for all those interested in the application of the two-cycle motor to the automobile to understand the elementary principles on which this radically-different type operates.


Transcriber's note:

Inconsistent hyphenation has been retained unless one form predominated.

The following corrections have been made:
p. 19 This give a much -> give changed to gives
p. 34 purpose of cleanning -> cleanning changed to cleaning

Everything else has been retained as printed.


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