STEAM ENGINES.

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To track the steps which led up to the invention of the Steam Engine, and fully describe the improvements by which the genius of the illustrious Watt perfected it at least in principle, are not subjects falling within the province of this work, which deals only with the discoveries and inventions of the present century. But as it does enter into our province to describe some of the more recent developments of Watt’s invention, it may be desirable to give the reader an idea of his engine, of which all the more recent applications of steam are modifications, with improvements of detail rather than of principle.

Watt took up the engine in the condition in which it was left by Newcomen; and what that was may be seen in Fig. 2, which represents Newcomen’s atmospheric engine—the first practically useful engine in which a piston moving in a cylinder was employed. In the cut, the lower part of the cylinder, c, is removed, or supposed to be broken off, in order that the piston, h, and the openings of the pipes, d, e, f, connected with the cylinder, may be exhibited. The steam was admitted beneath the piston by the attendant turning the cock k, and as the elastic force of the steam was only equal to the pressure of the atmosphere, it was not employed to raise the piston, but merely filled the cylinder, the ascent of the piston being caused by the weight attached to the other side of the beam, which at the same time sent down the pump-rod, m; and when this was at its lowest position, the piston was nearly at the top of the cylinder, which was open. The attendant then cut off the communication with the boiler by closing the cock, k, at the same time opening another cock which allowed a jet of cold water from the cistern, g, to flow through the opening, d, into the cylinder. The steam which filled the cylinder was, by contact with the cold fluid, instantly condensed into water; and as the liquefied steam would take up little more than a two-thousandth part of the space it occupied in the gaseous state, it followed that a vacuum was produced within the cylinder; and the weight of the atmosphere acting on the top of the piston, having no longer the elastic force of the steam to counteract it, forced the piston down, and thus raised the pump-bucket attached to the rod, m. The water which entered the cylinder from the cistern, together with that produced by the condensation of the steam, flowed out of the cylinder by the opening, f, the pipe from which was conducted downwards, and terminated under water, the surface of which was at least 34 ft. below the level of the cylinder; for the atmospheric pressure would cause the cylinder to be filled with water had the height been less. The improvements which Watt, reasoning from scientific principles, was enabled to effect on the rude engine of Newcomen, are well expressed by himself in the specification of his patent of 1769. It will be observed that the machine was formerly called the “fire engine.”

Fig. 2.Newcomen’s Steam Engine.

Fig. 3.Watt’s Double-action Steam Engine.

“My method of lessening the consumption of steam, and consequently fuel, in fire engines, consists of the following principles:—First. That vessel in which the powers of steam are to be employed to work the engine (which is called the cylinder in common fire engines, and which I call the steam-vessel), must, during the whole time the engine is at work, be kept as hot as the steam that enters it; first, by enclosing it in a case of wood, or any other materials that transmit heat slowly; secondly, by surrounding it with steam or other heated bodies; and thirdly, by suffering neither water nor any other substance colder than the steam to enter or touch it during that time.—Secondly. In engines that are to be worked either wholly or partially by condensation of steam, the steam is to be condensed in vessels distinct from the steam-vessels or cylinders, although occasionally communicating with them,—these vessels I call condensers; and whilst the engines are working, these condensers ought to be kept at least as cold as the air in the neighbourhood of the engines by the application of water or other cold bodies.—Thirdly. Whatever air or other elastic vapour is not condensed by the cold of the condenser, and may impede the working of the engine, is to be drawn out of the steam-vessels or condensers by means of pumps, wrought by the engines themselves or otherwise.—Fourthly. I intend in many cases to employ the expansive force of steam to press on the pistons, or whatever may be used instead of them, in the same manner in which the pressure of the atmosphere is now employed in common fire engines. In cases where cold water cannot be had in plenty, the engines may be wrought by this force of steam only, by discharging the steam into the air after it has done its office.—Lastly. Instead of using water to render the pistons and other parts of the engines air- and steam-tight, I employ oils, wax, resinous bodies, fat of animals, quicksilver, and other metals in their fluid state.”

Fig. 4.Governor and Throttle-Valve.

From the engraving we give of Watt’s double-action steam engine, Fig. 3, and the following description, the reader will realize the high degree of perfection to which the steam engine was brought by Watt. The steam is conveyed to the cylinder through a pipe, B, the supply being regulated by the throttle-valve, acted on by rods connected with the governor, D, which has a rotary motion. This apparatus is designed to regulate the admission of steam in such a manner that the speed of the engine shall be nearly uniform; and the mode in which this is accomplished may be seen in Fig. 4, where D D is a vertical axis carrying the pulley, d, which receives a rotary motion from the driving-shaft of the engine, by a band not shown in the figures. Near the top of the axis, at e, two bent rods work on a pin, crossing each other in the same manner as the blades of a pair of scissors. The two heavy balls are attached to the lower arms of these levers, which move in slits through the curved guides intended to keep them always in the same vertical plane as the axis, D D. The upper arms are jointed at f f to rods hinged at h h to a ring not attached to the axis, but allowing it to revolve freely within it. To this ring at F is fastened one end of the lever connected with the throttle-valve in a manner sufficiently obvious from the cut. The position represented is that assumed by the apparatus when the engine is in motion, the disc-valve, z, being partly open. If from any cause the velocity of the engine increases, the balls diverge from increased centrifugal force, and the effect is to draw down the ring at F, and, through the system of levers, to turn the disc in the direction of the arrows, and diminish the supply of steam. If, on the other hand, the speed of the engine is checked, the balls fall towards the axis, and the valve is opened wider, admitting steam more freely, and so restoring its former speed to the engine. On one side of the cylinder are two hollow boxes, E E, Fig. 3, communicating with the cylinder by an opening near the middle of the box. Each of these steam-chests is divided into three compartments by conical valves attached to rods connected with the lever, H. These valves are so arranged that when the upper part of the cylinder is in communication with the boiler, the lower part is open to the condenser, I, and vice versÂ. The top of the cylinder is covered, and the piston-rod passes through an air and steam-tight hole in it; freedom of motion, with the necessary close fitting, being attained by making the piston-rod pass through a stuffing-box, where it is closely surrounded with greased tow. The piston is also packed, so that, while it can slide freely up and down in the cylinder, it divides the latter into two steam-tight chambers. In an engine of this kind, the elastic force of the steam acts alternately on the upper and lower surfaces of the piston; and the condenser, by removing the steam which has performed its office, leaves a nearly empty space before the piston, in which it advances with little or no resistance. On the rod which works the air-pump, two pins are placed, so as to move the lever, H, up and down through a certain space, when one pin is near its highest and the other near its lowest position, and thus the valves are opened and closed when the piston reaches the termination of its stroke. In the condenser, I, a stream of cold water is constantly playing, the flow being regulated by the handle, f. The steam, in condensing, heats the cold water, adding to its bulk, and at the same time the air, which is always contained in water, is disengaged, owing to the heat and the reduced pressure. Hence it is necessary to pump out both the air and the water by the pump, J, which is worked by the beam of the engine. In his engines Watt adopted the heavy fly-wheel, which tends to equalize the movement, and render insensible the effects of those variations in the driving power and in the resistance which always occur. In the action of the engine itself there are two positions of the piston, namely, where it is changing its direction, in which there is no force whatever communicated to the piston-rod by the steam. These positions are known as the “dead points,” and in a rotatory engine occur twice in each revolution. The resistance also is liable to great variations. Suppose, for example, that the engine is employed to move the shears by which thick plates of iron are cut. When a plate has been cut, the resistance is removed, and the speed of the engine increases; but this increase, instead of taking place by a sudden start, takes place gradually, the power of the engine being in the meantime absorbed in imparting increased velocity to the fly-wheel. When another plate is put between the shears, the power which the fly-wheel has gathered up is given out in the slight diminution of its speed occasioned by the increased resistance. But for the fly-wheel, such changes of velocity would take place with great suddenness, and the shocks and strains thereby caused would soon injure the machine. This expedient, in conjunction with that admirable contrivance, the “governor,” renders it possible to set the same engine at one moment to forge an anchor, and at the next to shape a needle. One of the most ingenious of Watt’s improvements is what is termed the “parallel motion,” consisting of a system of jointed rods connecting the head of the piston-rod, R, with the end of the oscillating beam. As, during the motion of the engine, the former moves in a straight line, while the latter describes a circle, it would be impossible to connect them directly. Watt accomplished this by hinging rods together in form of a parallelogram, in such a manner that, while three of the angles describe circles, the fourth moves in nearly a straight line. Watt was himself surprised at the regularity of the action. “When I saw it work for the first time, I felt truly all the pleasure of novelty, as if I was examining the invention of another man.”

A B is half the beam, A being the main centre; B E, the main links, connecting the piston-rod, F, with the end of the beam; G D, the air-pump links, from the centre of which the air-pump-rod is suspended; C D moves about the fixed centre, C, while D E is movable about the centre D, itself moving in an arc, of which C is the centre. The dotted lines show the position of the links and bars when the beam is at its highest position.
Fig. 4a.—Watt’s Parallel Motion.

Many improvements in the details and fittings of almost every part of the steam engine have been effected since Watt’s time. For example, the opening and closing of the passages for the steam to enter and leave the cylinder is commonly effected by means of the slide-valve (Fig. 5). The steam first enters a box, in which are three holes placed one above the other in the face of the box opposite to the pipe by which the steam enters. The uppermost hole is in communication with the upper part of the cylinder, and the lowest with the lower part. The middle opening leads to the condenser, or to the pipe by which the steam escapes into the air. A piece of metal, which may be compared to a box without a lid, slides over the three holes with its open side towards them, and its size is such that it can put the middle opening in communication with either the uppermost or the lowest opening, at the same time giving free passage for the steam into the cylinder by leaving the third opening uncovered. In A, Fig. 5, the valve is admitting steam below the piston, which is moving upwards, the steam which had before propelled it downwards now having free exit. When the piston has arrived at the top of the cylinder, the slide is pushed down by the rod connecting it with the eccentric into the position represented at B, and then the opposite movement takes place. The slide-valve is not moved, like the old pot-lid valves, against the pressure of the steam, and has other advantages, amongst which may be named the readiness with which a slight modification renders it available for using the steam “expansively.” This expansive working was one of Watt’s inventions, but has been more largely applied in recent times. In this plan, when the piston has performed a part of its stroke, the steam is shut off, and the piston is then urged on by the expansive force of the steam enclosed in the cylinder. Of course as the steam expands its pressure decreases; but as the same quantity of steam performs a much larger amount of work when used expansively, this plan of cutting off the steam is attended with great economy. It is usually effected by the modification of the slide-valve, shown at C, Fig. 5, where the faces of the slides are made of much greater width than the openings. This excess of width is called the “lap,” and by properly adjusting it, the opening into the cylinder may be kept closed during the interval required, so that the steam is not allowed to enter the cylinder after a certain length of the stroke has been performed. The slide-valve is moved by an arrangement termed the eccentric. A circular disc of metal is carried on the shaft of the engine, and revolves with it. The axis of the shaft does not, however, run through the centre of the disc, but towards one side. The disc is surrounded by a ring, to which it is not attached, but is capable of turning round within it. The ring forms part of a triangular frame to which is attached one arm of a lever that communicates the motion to the rod bearing the slide. Expansive working is often employed in conjunction with superheated steam, that is, steam heated out of contact with water, after it has been formed, so as to raise its temperature beyond that merely necessary to maintain it in the state of steam, and to confer upon it the properties of a perfect gas. Experience has proved that an increased efficiency is thus obtained.

Fig. 5.Slide Valve.

The actual power of a steam engine is ascertained by an instrument called the Indicator, which registers the amount of pressure exerted by the steam on the face of the piston in every part of its motion. The indicator consists simply of a very small cylinder, in which works a piston, very accurately made, so as to move up and down with very little friction. The piston is attached to a strong spiral spring, so that when the steam is admitted into the cylinder of the indicator the spring is compressed, and its elasticity resists the pressure of the steam, which tends to force the piston up. When the pressure of steam below the piston of the indicator is equal to that of the atmosphere, the spring is neither compressed nor extended; but when the steam-pressure falls below that of the atmosphere, as it does while the steam is being condensed, then the atmospheric pressure forces down the piston of the indicator until it is balanced by the tension of the now stretched spring. The extension or compression of the spring thus measures the difference between the pressure of the atmosphere and that of the steam in the cylinder of the engine, with which the cylinder of the indicator freely communicates.

From the piston-rod of the indicator a pencil projects horizontally, and its point presses against a sheet of paper wound on a drum, which moves about a vertical axis. This drum is made to move backwards and forwards through a part of a revolution, so that its motion may exactly correspond with that of the piston in the cylinder of the steam engine. Thus, if the piston of the indicator were to remain stationary, a level line would be traced on the paper by the movement of the drum; and if the latter did not move, but the steam were admitted to the indicator, the pencil would mark an upright straight line on the paper. The actual result is that a figure bounded by curved lines is traced on the paper, and the curve accurately represents the pressure of the steam at every point of the piston’s motion. The position of the point of the pencil which corresponds with each pound of pressure per square inch is found by trial by the maker of the instrument, who attaches a scale to show what pressures of steam are indicated.

If the pressure per square inch is known, it is plain that by multiplying that pressure by the number of square inches in the area of the piston of the engine, the total pressure on the piston can be found. The pressure does not rise instantly when the steam is first admitted, nor does it fall quite abruptly when the steam is cut off and communication opened with the condenser. When the steam is worked expansively, the pressure falls gradually from the time the steam is shut off. Now, the amount of work done by any force is reckoned by the pressure it exerts multiplied into the space through which that pressure is exerted. Therefore the work done by the steam is known by multiplying the pressure in pounds on the whole surface of the piston into the length in feet of the piston’s motion through which that pressure is exerted. The trace of the pencil on the paper—i.e., the indicator diagram—shows the pressures, and also the length of the piston’s path through which each pressure is exerted, and therefore it is not difficult to calculate the actual work which is done by the steam at every stroke of the engine. If this be multiplied by the number of strokes per minute, and the product divided by 33,000, we obtain what is termed the indicated horse-power of the engine. The work done per minute is divided by 33,000, because that number is taken to represent the work that a horse can do in a minute: that is, the average work done in one minute by a horse would be equal to the raising of the weight of 1,000 lbs. thirty-three feet high, or the raising of thirty-three pounds 1,000 feet high. The number, 33,000, as expressing the work that could be done by a horse in one minute, was fixed on by Watt, but more recent experiments have shown that he over-estimated the power of horses, and that we should have to reduce this number by about one-third if we desire to express the actual average working power of a horse. But the power of engines having come to be expressed by stating the horse-power on Watt’s standard, engineers have kept to the original number, which is, however, to be considered as a merely artificial unit or term of comparison between one engine and another; for the power of a horse to perform work will vary with the mode in which its strength is exerted. The source of the power which does the work in the steam engine is the combustion of the coal in the furnace under the boiler. The amount of work a steam engine will do depends not only on the quantity of steam which is generated in a given time, but also upon the pressure, and therefore the temperature at which the steam is formed.

Fig. 6.Section of Giffard’s Injector.

The water constantly evaporating in the boiler of a steam engine is usually renewed by forcing water into the boiler against the pressure of the steam by means of a small pump worked by the engine. In the engraving of Watt’s engine this pump is shown at M. But recently the feed-pump has been to a great extent superseded by a singular apparatus invented by M. Giffard, and known as Giffard’s Injector. In this a jet of steam from the boiler itself supplies the means of propelling a stream of water directly into the boiler. Fig. 6 is a section of this interesting apparatus through its centre, and it clearly shows the manner in which the current of steam is made to operate on the jet of water. The steam from the boiler passes through the pipe A and into the tube B through the holes. The nozzle of this tube is of a conical shape, and its centre is occupied by a rod pointed to fit into the conical nozzle, and provided with a screw at the other end, so that the opening can be regulated by turning the handle, C. At D the jet of steam comes in contact with the water which feeds the boiler, the arrangement being such that the steam is driven into the centre of the stream of water which enters by the pipe E, and is propelled by the steam jet through another cone, F, issuing with such force from the orifice of the latter that it is carried forward through the small opening at G into the chamber H. Here the water presses on the valve K, which it raises against the pressure of the steam and enters the boiler. The water issuing from the cone, F, actually traverses an open space which is exposed to the air, and where the fluid may be seen rushing into the boiler as a clear jet, except a few beads of steam which may be carried forward in the centre, the rest of the steam having been condensed by the cold water. The steam, of course, rushes from the cone, B D, with enormous velocity, which is partly communicated to the water. The pipe, L, is for the water which overflows in starting the apparatus, until the pressure in H becomes great enough to open the valve. The supplies of water and of steam have to be adjusted according to the conditions of pressure in the boiler, and according to the temperature of the feed-water. It is found that when the feed-water is at a temperature above 120° Fahrenheit, the injector will not work: the condensation of the steam is therefore necessary to the result. For, as the steam is continually condensed by the cold water, it rushes from D with the same velocity as into a vacuum, and the water is urged on by a momentum due to this velocity. We must observe, moreover, that the net result of the operation is a lessening of the pressure in the boiler; for the entrance of the feed-water produces a fall of temperature in the boiler, and the bulk of steam expended is fourteen times the bulk of the water injected: thus, although the apparatus before actual trial would not appear likely to produce the required result, the effect is no more paradoxical than in the case of the feed-pump. The injector has been greatly improved by Mr. Gresham, who has contrived to make some of the adjustments self-acting, and his form of the apparatus is now largely used in this country. The injector is applicable to stationary, locomotive, or marine engines.

Steam boilers are now always provided with one of Bourdon’s gauges, for indicating the pressure of the steam. The construction of the instrument will easily be understood by an examination of Fig. 7. The gauge is screwed into some part of the boiler, where it can always be seen by the person in charge. The stop-cock A communicates with the curved metallic tube C, which is the essential part of the contrivance. This tube is of the flattened form shown at D, having its greatest breadth perpendicular to the plane in which the tube is curved, and it is closed at the end E, where it is attached to the rod F, so that any movement of E causes the axle carrying the index-finger, F, to turn, and the index then moves along the graduated arc. The connection is sometimes made by wheelwork, instead of by the simple plan shown in the figure. The front plate is represented as partly broken away, in order to show the internal arrangement, which, of course, is not visible in the real instrument, where only the index-finger and graduated scale are seen, protected by a glass plate.

Fig. 7.Bourdon’s Pressure Gauge.

When a curved tube of the shape here described is subjected to a greater pressure on the inside than on the outside, it tends to become straighter, and the end E moves outward; but when the pressure is removed, the tube resumes its former shape. The graduations on the scale are made by marking the position of the index when known pressures are applied. The amounts of pressure, when the gauges are being graduated, are known by the compression produced in air contained in another apparatus. Gauges constructed on Bourdon’s principle are applied to other purposes, and can be made strong enough to measure very great pressures, such as several thousand pounds on the square inch; they may also be made so delicate as to measure variations of pressure below that of the atmosphere. The simplicity and small size of these gauges, and the readiness with which they can be attached, render them most convenient instruments wherever the pressure of a gas or liquid is required to be known.

Fig. 8.Steam Generator.

A point to which great attention has been directed of late years is the construction of a boiler which shall secure the greatest possible economy in fuel. Of the total heat which the fuel placed in the furnace is capable of supplying by its combustion, part may be wasted by an incomplete burning of the fuel, producing cinders or smoke or unburnt gases, another part is always lost by radiation and conduction, and a third portion is carried off by the hot gases that escape from the boiler-flues. Many contrivances have been adopted to diminish as much as possible this waste of heat, and so obtain the greatest possible proportion of available steam power from a given weight of fuel. Boilers wholly or partially formed of tubes have recently been much in favour. An arrangement for quickly generating and superheating steam is shown in Fig. 8, in connection with a high-pressure engine.

Steam engines are constructed in a great variety of forms, adapted to the purposes for which they are intended. Distinctions are made according as the engine is fitted with a condenser or not. When steam of a low pressure is employed, the engine always has a condenser, and as in this way a larger quantity of work is obtainable for a given weight of fuel, all marine engines—and all stationary engines, where there is an abundant supply of water and the size is not objectionable—are provided with condensers. High-pressure steam may be used with condensing engines, but is generally employed in non-condensing engines only, as in locomotives and agricultural engines, the steam being allowed to escape into the air when it has driven the piston to the end of the stroke. In such engines the beam is commonly dispensed with, the head of the piston-rod moving between guides and driving the crank directly by means of a connecting-rod. The axis of the cylinder may be either vertical, horizontal, or inclined. A plan often adopted in marine engines, by which space is saved, consists in jointing the piston-rod directly to the crank, and suspending the cylinder on trunnions near the middle of its length. The trunnions are hollow, and are connected by steam-tight joints, one with the steam-pipe from the boiler, and the other with the eduction-pipe. Such engines have fewer parts than any others; they are lighter for the same strength, and are easily repaired. The trunnion joints are easily packed, so that no leakage takes place, and yet there is so little friction that a man can with one hand move a very large cylinder, whereas in another form of marine engine, known as the side-lever engine, constructed with oscillating beams, the friction is often very great.

THE LOCOMOTIVE.

The first locomotive came into practical use in 1804. Twenty years before, Watt had patented—but had not constructed—a locomotive engine, the application of steam to drive carriages having first been suggested by Robinson in 1759. The first locomotives were very imperfect, and could draw loads only by means of toothed driving-wheels, which engaged teeth in rack-work rails. The teeth were very liable to break off, and the rails to be torn up by the pull of the engine. In 1813, the important discovery was made that such aids are unnecessary, for it was found that the “bite” of a smooth wheel upon a smooth rail was sufficient for all ordinary purposes of traction. But for this discovery, the locomotive might never have emerged from the humble duty of slowly dragging coal-laden waggons along the tramways of obscure collieries. The progress of the locomotive in the path of improvement was, however, slow, until about 1825, when George Stephenson applied the blast-pipe, and a few years later adopted the tubular boiler. These are the capital improvements which, at the famous trial of locomotives, on the 6th of October, 1829, enabled Stephenson’s “Rocket” to win the prize offered by the directors of the Liverpool and Manchester Railway. The “Rocket” weighed 4½ tons, and at the trial drew a load of tenders and carriages weighing 12¾ tons. Its average speed was 14 miles an hour, and its greatest, 29 miles an hour. This engine, the parent of the powerful locomotives of the present day, may now be seen in the Patent Museum at South Kensington. Since 1829, numberless variations and improvements have been made in the details of the locomotive. In weight, dimensions, tractive power and speed, the later locomotives vastly surpass the earlier types.

Fig. 9.Section of Locomotive (A.D. 1837).

Fig. 9 represents the section of a locomotive constructed c. 1837. The boiler is cylindrical; and at one end is placed the fire-box, partly enclosed in the cylindrical boiler, and surrounded on all sides by the water, except where the furnace door is placed, and at the bottom, where the fuel is heaped up on bars which permit the cinders to drop out. At the other end of the boiler, a space beneath the chimney called the smoke-box is connected with the fire-box by a great number of brass pipes, open at both ends, firmly fixed in the end plates of the boiler. These tubes are from 1¼ in. to 2 in. in diameter, and are very numerous—usually about one hundred and eighty, but sometimes nearly double that number. They therefore present a large heating surface to the water, which stands at a level high enough to cover them all and the top of the fire-box. The boiler of the locomotive is not exposed to the air, which would, if allowed to come in contact with it, carry off a large amount of heat. The outer surface is therefore protected from this cooling effect by covering it with a substance which does not permit the heat to readily pass through it. Nothing is found to answer better than felt; and the boiler is accordingly covered with a thick layer of this substance, over which is placed a layer of strips of wood ¾ in. thick, and the whole is surrounded with thin sheet iron. It is this sheet iron alone that is visible on the outside. The level of the water in the boiler is indicated by a gauge, which is merely a very strong glass tube; and the water carried in the tender is forced in as required, by a pump (not shown in the Fig.). The steam leaves the boiler from the upper part of the steam-dome, A, where it enters the pipe, B; the object being to prevent water from passing over with the steam into the pipe. The steam passes through the regulator, C, which can be closed or opened to any extent required by the handle, D, and rushes along the pipe, E, which is wholly within the boiler, but divides into two branches when it reaches the smoke-box, in order to conduct the steam to the cylinders. Of these there are two, one on each side, each having a slide-valve, by means of which the steam is admitted before and behind the pistons alternately, and escapes through the blast-pipe, F, up the chimney, G, increasing the draught of the fire by drawing the flame through the longitudinal tubes in proportion to the rush of steam; and thus the rate of consumption of fuel adjusts itself to the work the engine is performing, even when the loads and speeds are very different. Though the plane of section passing through the centre of boiler would not cut the cylinders, one of them is shown in section. H is the piston; K the connecting-rod jointed to the crank, L, the latter being formed by forging the axle with four rectangular angles, thus, ; and the crank bendings for the two cylinders are placed in planes at right angles to each other, so that when one is at the “dead point,” the other is in a position to receive the full power of the piston. There are two safety valves, one at M, the other at N; the latter being shut up so that it cannot be tampered with.

Locomotives are fitted with an ingenious apparatus for reversing the engines, which was first adopted by the younger Stephenson, and is known as the “link motion.” The same arrangement is employed in other engines in which the direction of rotation has to be changed; and it serves another important purpose, namely, to provide a means by which steam may be employed expansively at pleasure. The link motion is represented in Fig. 10, where A, B, are two eccentrics oppositely placed on the driving-shaft, and their rods joined to the ends of the curved bar or link, C D. A slit extends nearly the whole length of this bar, and in it works the stud E, forming part of the lever, F, G, movable about the fixed joint, G, and having its extremity, F, jointed to the rod H, that moves the slide-valve. The weight of the link and the eccentric rods is counterpoised with a weight, K, attached to the lever, I K, which turns on the fixed centre, L. This lever forms one piece with another lever, L M, with which it may be turned by pulling the handle of O P, connected with it through the system of jointed rods. When the link is lowered, as shown in the figure, the slide-valve rod will follow the movement of the eccentric, B, while the backward and forward movement of the other eccentric will only be communicated to the end of C, and will scarcely affect the position of the stud E at all. By drawing the link up to its highest position, the motion due to eccentric A only will be communicated to the slide-valve rod, which will therefore be drawn back at the part of the revolution where before it was pushed forward, and vice versÂ; hence the engine will be reversed. When the link is so placed that the stud is exactly in the centre, the slide-valve will receive no motion, and remain in its middle position, consequently the engine is stopped. By keeping the link nearer or farther from its central position, the throw of the slide-valve will be shorter or longer, and the steam will be shut off from entering the cylinder when a smaller or larger portion of the stroke has been performed.

Fig. 10.Stephenson’s Link Motion.

Although Fig. 9 represents with sufficient clearness all the essential parts of a locomotive, it should be observed that as actually constructed for use on the different lines of railway the machine is greatly modified in the arrangement and proportions of its parts. A greater number of adjuncts and subsidiary appliances are also provided for the more effective and convenient working of the engine, and for giving control over the movement of the train, and these, in fact, conduce much to the greater economy and safety with which trains are now run. As the circumstances and conditions under which railways are worked vary much in different parts of the world, the locomotive has to be designed to meet the requirements of each case, and its general appearance, details and dimensions are accordingly much diversified. From among the many types of recent locomotives we select for illustration and a short description the form of express passenger engine that has lately been designed by Mr. T. W. Worsdell, the engineer of the North Eastern Railway, and this will give the opportunity of noticing some of the newest improvements, which are embodied in this engine. See Plate II.

The plan of causing the steam to work expansively has already been mentioned on pages 8 and 9, as used by cutting off the steam when part of the stroke of the piston has been made. Another mode by which the expansive principle has long been made use of in stationary and marine engines is to allow the steam from the boiler to enter first a smaller cylinder and from that, at the end of the stroke, to pass into a larger one in which, as it expands, it exercises a diminished pressure. This arrangement has been called the compound or double-cylinder engine, and was known to possess certain advantages where high pressure steam was made use of. Indeed, in marine engines the principle of “triple expansion” is now quite commonly adopted—that is, the steam passes successively into three cylinders of successively greater diameter. Mr. Webb, the locomotive engineer of the London and North Western Railway, appears to have been the first to make the “compounding” system a practical success as applied to the locomotive. In Mr. Webb’s arrangement there are three cylinders, two smaller ones for the high-pressure steam from the boiler, and between these a single large low-pressure cylinder which receives the steam that has done its work from both the smaller cylinders. In Mr. Worsdell’s engine the original and simpler locomotive construction of two cylinders has been adhered to, and thus the general plan of the engine is unchanged except in the larger size of the low-pressure cylinder. In the present engine the stroke is 24 in.; the high-pressure cylinder has its internal diameter 20 in. and the low-pressure cylinder a diameter of 28 in. The boiler-shell is made of steel, the fire-box is of copper, and there are 203 brass tubes, 1¾ in. diameter and 10 ft. 11 in. long, connecting the fire-box with the smoke-box. The frame, and indeed most parts of the engine, are also made of steel. The driving-wheels, which here are a single pair, have a diameter of 7 ft. 7¼ in. The total “wheel-base” is nearly 21 ft., and it will be observed that the forepart of the engine is supported on a four-wheeled bogie. The bogie is capable of a certain amount of horizontal motion by turning round a swivel, but this movement is controlled by springs, so that, notwithstanding the length of the frame, the engine is enabled to take curves with great facility, while its motion is perfectly steady even at the highest speeds. The working pressure of the steam in the boiler is 170 lbs. on the square inch. The steam which leaves the high-pressure cylinder is conveyed to the low-pressure cylinder by a pipe that is led round the inside of the smoke-box, and thus enters the larger cylinder after taking up heat that would otherwise be wasted, so that its elastic force is fully maintained. This circumstance, no doubt, contributes to the very marked economy of fuel that has been effected by the compound engines. How great the economy is found in the working will be seen by the following results, which are taken from the actual records. The same train was taken over the same rails in ordinary quick passenger traffic for several journeys which, as performed in the same time by the compound engine and by another otherwise similar non-compound engine, required for the compound, 25,254 lbs. of coal; for the non-compound, 32,104 lbs.; or, the consumption of coal by the former was 28 lbs. per mile; by the latter, 36 lbs. per mile. This represents a saving of about 21 per cent. of the fuel. As the steam enters the high-pressure cylinder first, it would not be possible to start the engine if it had stopped at one of the “dead-points” on that side, without a special arrangement for admitting the steam directly to the other cylinder in such cases. This, of course, is required only for the first stroke, and Mr. Worsdell and M. von Borries have contrived for this purpose an ingenious valve, brought into operation when required by a touch from the engineer, and then immediately adjusting itself automatically, so as to restore the steam connections to their normal condition.

PLATE II.
NORTH EASTERN RAILWAY LOCOMOTIVE.

Fig. 10a.—G.N.R. Express Passenger Locomotive.

Another type of the high-speed passenger engines used for express trains on several of the great English railways is well represented by one of the Great Northern Company’s locomotives, as depicted in Fig. 10a. In this there are a single pair of driving wheels of very large diameter, namely, 8 ft. 2 in., so that each complete movement of the pistons will carry the engine forwards a length of nearly 26 ft. There are outside cylinders, and therefore the driving axle is straight, and the leading wheels are in two pairs, mounted on a bogie which is capable of a certain amount of independent horizontal rotation.

The Stephenson’s link motion, described on page 17, has lately been often supplanted by another arrangement known as Joy’s valve gear, which leaves the crank axle unencumbered with eccentrics, and, as taking up less space, is generally now preferred for locomotives and also for marine engines. Its principle is very simple, and will be readily understood from the diagram in Fig. 10b, where c is the spindle of the slide-valves as in Fig. 5, but capable, we shall now suppose, of a horizontal movement only. Jointed to it at D is a rod D E attached to a block at E, which can move only within a slot in the strong bar E F in a circular segment, the centre of which is at D. The bar we suppose for the moment to be immovable, and disposed symmetrically to C D. Now let an alternate up and down motion along the circular segment be given to block E, and the effect will be to leave the centre, D, unchanged in position, and, therefore, in that case the valve will not be moved at all. Now this reciprocating movement is given to the block E by a system of levers (not here shown), jointed to the connecting-rod (K, Fig. 9) in such a manner that the rod D E is compelled to follow the movement of the connecting-rod, but the end E must always travel in the circular segment. We have hitherto supposed this segmental piece to be fixed, but the engineer has the power of so turning it as to tilt either the upper or lower part towards D. If, for instance, the guiding segment is fixed as at II, the block in rising will push in the valve-spindle, and in descending draw it out, as the length of the rod D E is invariable. But if the guides be turned over so as to bring F nearer D than E, the same movement of the block will give the reverse motions to the valve-spindle.

Fig. 10b.—Joy’s Valve Gear.

From the great rapidity with which the machinery of the locomotive moves, the different parts require to be carefully balanced in order to prevent dangerous oscillations. For example, the centrifugal force of the massive cranks, etc., is balanced by inserting between the spokes of the driving wheels certain counterpoises, the weights and positions of which are finally adjusted by trial. The engine is suspended by chains and set in motion, and a pencil attached to one corner of the frame marks on a horizontal card the form of the oscillation, usually by an oval figure. When the diameter of this figure is reduced to about 1
16
inch, the adjustment is considered complete.

The power of a locomotive, of course, depends on the pressure of the steam and the size of the cylinder, &c.; but a very much lower limit than is imposed by these conditions is set to the power of the engine to draw loads by the adhesion between the driving wheels and the rails. By the term “adhesion,” which is commonly used in this case, nothing more is really meant than the friction between surfaces of iron. When the resistance of the load drawn is greater than this friction, the wheels turn round and slip on the rails without advancing. The adhesion depends upon the pressure between the surfaces, and upon their condition. It is greater in proportion as the weight supported by the driving-wheels is greater, and when the rails are clean and dry it is equal to from 15 to 20 per cent. of that part of the weight of the engine which rests on the driving-wheels; but when the rails are moist, or, as it is called, “greasy,” the tractive power may be only 5 per cent. of the weight; about one-tenth may be taken as an average. Suppose that 30 tons of the weight of a locomotive are supported by the driving-wheels, that locomotive could not be employed to drag a train of which the resistance would cause a greater pull upon the coupling-links of the tender than they would be subject to if they were used to suspend a weight of 3 tons. The number of pairs of wheels in a locomotive varies from two to five; most commonly there are three pairs; and one, two, or all, are driven by the engine, the wheels being coupled accordingly; very often two pairs are coupled.

The pressure at which the steam is used in the locomotive is sometimes very considerable. A pressure equal to 180 lbs. on each square inch of the surface of the boiler is quite usual. The greater economy obtained by the employment of high-pressure steam acting expansively in the cylinder, points to the probability of much higher pressures being adopted. There is practically no limit but the power of the materials to resist enormous strains, and there is no reason, in the nature of things, why steam of even 500 lbs. per square inch should not be employed, if it were found otherwise desirable. It need hardly be said that locomotives are invariably constructed of the very best materials, and with workmanship of the most perfect kind. The boilers are always tested, by hydraulic pressure, to several times the amount of the highest pressure the steam is required to have, and great care is bestowed upon the construction of the safety-valves, so that the steam may blow off when the due amount of pressure is exceeded. The explosion of a locomotive is, considering the number of engines in constant use, a very rare occurrence, and is probably in all cases owing to the sudden generation of a large quantity of steam, and not to an excessive pressure produced gradually. Among the causes capable of producing explosive generation of steam may be mentioned the deposition of a hard crust of stony matter, derived from the water; this crust allows the boiler to be over-heated, and if water should then find its way into contact with the heated metal, a large quantity of steam will be abruptly generated. Or should the water in the boiler become too low, parts of the boiler may become so heated that on the admission of fresh water it would be suddenly converted into steam. When an explosion does take place, the enormous force of the agent we are dealing with when we bottle up steam in an iron vessel, is shown by the effects produced. Fig. 11 is from a photograph taken from an exploded locomotive, where we may see how the thick plates of iron have been torn like paper, and the tubes, rods, and levers of the engine twisted in inextricable confusion.

Fig. 11.Locomotive after Explosion.

Fig. 12.Hancock’s Steam Omnibus.

Locomotive engines for propelling carriages on common roads were invented many years ago, by Gurney, Anderson, Scott Russell, Hancock, and others. One designed by Hancock is represented in Fig. 12. Such engines do not appear to have found much favour, though the idea has been successfully realized in the traction engines lately introduced. Probably the application of steam power to the propulsion of vehicles along common roads fell into neglect on account of the superior advantages of railways, but the common road locomotive is at present receiving some attention. In the tramways which are now laid along the main roads in most large cities we see one-half of the problem solved. It is not so much mechanical difficulties that stand in the way of this economical system of locomotion, as the prejudices and interests which have always to be overcome before the world can profit by new inventions. The engines can be made noiseless, emitting no visible steam or smoke, and they are under more perfect control than horses. But vestries and parochial authorities offer such objections as that horses would be frightened in the streets, if the engine made a noise; and if it did not, people would be liable to be run over, and the horses be as much startled as in the other case. But horses would soon become accustomed to the sight of a carriage moving without equine aid, however startling the matter might appear to them at first; and the objection urged against the noiseless engines might be alleged against wooden pavements, india-rubber tires, and many other improvements. It is highly probable that in the course of a few years the general adoption of steam-propelled vehicles will displace horses, at least upon tramways. The slowness with which inventions of undeniable utility and of proved advantage come into general use may be illustrated by the fact of some great English towns and centres of engineering industry not having made a single tramway until, in all the populous cities of the United States, and in almost every European capital, tramways had been in successful operation for many years. [1890.]

Some time has elapsed since the foregoing paragraph was written for an earlier edition of this work, and during that period there has been an advance in both practice and opinion; so that now it has become highly probable that before the century ends a great change may be witnessed in our modes of locomotion, even on ordinary roads. Already every town of importance throughout the United Kingdom has been provided with excellent tramways, along which, in not a few instances, horseless vehicles roll smoothly, to the great convenience of the general public, while not one of the difficulties and dangers to general street traffic has been experienced that were so confidently predicted by those who were unable to perceive that an innovation might be an improvement. The now universally-popular bicycle has been continually receiving improvements, of which there appears to be no end, and as the machine and all the contrivances connected with it are so familiar to everyone, there is no need here to do more than to refer to them, because they have led the way to great improvements in ordinary carriages.

The steam-propelled vehicle for common roads has just been mentioned as an invention belonging to the first half of the century, and the reasons it did not find favour have been alluded to. There exists in the United Kingdom a law concerning horseless carriages travelling on highways, which was passed to apply to traction engines, and enacts that other than horse vehicles are not to go along a road at a greater speed than four miles an hour, and only two miles an hour through a town, and moreover they are to be preceded by a man bearing a red flag, etc. But a bill has been introduced (1895) into the legislature to amend this law, and permit the British people to use on their common roads such light self-propelled carriages as are becoming popular in France, as may be seen from the following account:—

On Tuesday, 11th June, 1895, a race was started from Versailles to Bordeaux and back, a distance of 727 miles or more for the double journey. The first prize was the substantial sum of 40,000 francs (£1,600), to which was attached the condition of the carriage seating four persons, and other prizes were also to be awarded to various kinds of automatic vehicles. No fewer than sixty-six vehicles were entered for competition, and these were variously supplied with motive power from steam, electricity, or petroleum spirit. The starting place was Versailles at 12·9 p.m., and at 10·32 on Wednesday morning MM. Panhard & Levassor’s petroleum carriage arrived at Bordeaux, whence, after a stop of only four minutes, the return journey was begun, but shortly afterward an accident caused a delay of one hour, but the carriage made the whole distance at the average of 14·9 miles per hour. In this and three other carriages belonging to the same firm, the propeller was the Daimler motor. Though this carriage was the first to accomplish the trip it received only the second prize, the condition of seating four persons not having been complied with. The first prize fell to a four-seated vehicle by Les Fils de Peugeot FrÈres, a firm who carried off besides the third and fourth prizes. These carriages were also driven by so-called petroleum motors. These motors are really gas engines on the principle to be presently mentioned, but the gas is produced by the vapourisation of a volatile constituent of petroleum (benzoline). The Daimler motor is a compact combination of two cylinders connected with a chamber containing the explosive mixture of gas and air. The pistons perform their in and out strokes simultaneously, but their working strokes alternately.

PORTABLE ENGINES.

The application of steam power to agricultural operations has led to the construction of engines specially adapted by their simplicity and portability for the end in view. The movable agricultural engines have, like the locomotives, a fire-box nearly surrounded by the water, and horizontal tubes, and are set on wheels, so that they may be drawn by horses from place to place. There is usually one cylinder placed horizontally on the top of the boiler; and the piston-rod, working in guides, is, as in the old locomotive, attached by a connecting-rod to the crank of a shaft, which carries a fly-wheel, eccentrics, and pulleys for belts to communicate the motion to the machines. Engines of this kind are also much used by contractors, for hoisting stones, mixing mortar, &c. These engines are made with endless diversities of details, though in most such simplicity of arrangement is secured, that a labourer of ordinary intelligence may, after a little instruction, be trusted with the charge of the engine; while their economy of fuel, efficiency, and cheapness are not exceeded in any other class of steam engine.

Besides the steam engines already described or alluded to, there are many interesting forms of the direct application of steam power. There are, for example, the steam roller and the steam fire-engine. The former is a kind of heavy locomotive, moving on ponderous rollers, which support the greater part of the weight of the engine. When this machine is made to pass slowly over roads newly laid with broken stones, a few repetitions of the process suffice to crush down the stones and consolidate the materials, so as at once to form a smooth road. Steam power is applied to the fire engine, not to propel it through the streets, but to work the pumps which force up the water. The boilers of these engines are so arranged that in a few minutes a pressure of steam can be obtained sufficient to throw an effective jet of water. The cut at the end of this chapter represents a very efficient engine of this kind, which will throw a jet 200 feet high, delivering 1,100 gallons of water per minute. It has two steam cylinders and two pumps, each making a stroke of two feet. These are placed horizontally, the pumps and the air reservoir occupying the front part of the engine, while the vertical boiler is placed behind. The steam cylinders, which are partly hid in the cut by the iron frame of the engine, are not attached to the boiler, which by this arrangement is saved from injurious strains produced by the action of the moving parts of the mechanism. There are seats for eight firemen, underneath which is a space where the hose is carried. A first-class steam fire-engine of this kind, completely fitted, costs upwards of £1,300.

A cheap and very convenient prime mover has lately come into use, which has certain advantages over even the steam engine. Where a moderate or a very small power is required, especially where it is used only at intervals, the gas engine is found to be more convenient. It is small and compact, no boiler or furnace is required, and it can be started at any moment. As now made, it works smoothly and without noise. The piston is impelled, not by the expansive force of steam, but by that of heated air, the heat being generated by the explosion of a mixture of common coal gas and air within the cylinder itself. Thus a series of small explosions has the same effect as the admissions of steam through a valve. A due quantity of gas and air is introduced into the cylinder, and is ignited by the momentary opening of a communication with a lighted gas jet outside. But the machine is provided with a regulator or governor, which so acts on the valve mechanism that this communication is made at each stroke only when the speed of rotation falls below a certain assigned limit, and thus the number of the explosions is less than the number of strokes, unless its work absorbs the machine’s whole energy, which, according to the size of the engine, may be from that of a child up to 30–horse power.

THE STEAM HAMMER.

Before the invention of the steam hammer, large forge hammers had been in use actuated by steam, but in an indirect manner, the hammer having been lifted by cams and other expedients, which rendered the apparatus cumbersome, costly, and very wasteful of power, on account of the indirect way in which the original source of the force, namely, the pressure of the steam, had to reach its point of application by giving the blow to the hammer. Not only did the necessary mechanism for communicating the force in this roundabout manner interfere with the space necessary for the proper handling of the article to be forged, but the range of the fall of the hammer being only about 18 in., caused a very rapid decrease in the energy of the blow when only a very moderate-sized piece of iron was introduced. For example, a piece of iron 9 in. in diameter reduced the fall of the mass forming the hammer to one-half, and the work it could accomplish was diminished in like proportion. Besides, as the hammer was attached to a lever working on a centre, the striking face of the hammer was parallel to the anvil only at one particular point of its fall; and again, as the hammer was always necessarily raised to the same height at each stroke, there was absolutely no means of controlling the force of the blow. When we reflect on the fact that the rectilinear motion of the piston in the cylinder of the engine had first to be converted into a rotary one, by beams, connecting-rod, crank, &c., and then this rotary movement transformed into a lifting one by the intervention of wheels, shafts, cams, &c., while all that is required in the hammer is a straight up-and-down movement, the wonder is that such an indirect and cumbersome application of power should have for so many years been contentedly used. But in November, 1839, Mr. Nasmyth, an eminent engineer of Manchester, received a letter from a correspondent, informing him of the difficulty he had found in carrying out an order received for the forging of a shaft for the paddle-wheels of a steamer, which shaft was required to be 3 ft. in diameter. There was in all England no forge hammer capable of executing such a piece of work. This caused Mr. Nasmyth to reflect on the construction of forge hammers, and in a few minutes he had formed the conception of the steam hammer. He immediately sketched the design, and soon afterward the steam hammer was a fait accompli, for Mr. Nasmyth had one at once executed and erected at his works, where he invited all concerned to come and witness its performances. Will it be believed that four years elapsed before this admirable application of steam power found employment outside the walls of Mr. Nasmyth’s workshops? After a time he succeeded in making those best able to profit by such an invention aware of the new power—for such it has practically proved itself, having done more to revolutionize the manufacture of iron than any other inventions that can be named, except, perhaps, those of Cort and Bessemer. The usual prejudice attending the introduction of any new machine, however obvious its advantages are afterward admitted to be, at length cleared away, and the steam hammer is from henceforth an absolute necessity in every engineering workshop, and scarcely less so for some of the early stages of the process of manufacturing crude wrought iron. Whether blows of enormous energy or gentle taps are required, or strokes of every gradation and in any order, the steam hammer is ready to supply them.

Fig. 13.Nasmyth’s Steam Hammer.

A steam hammer of the smaller kind is represented in Fig. 13. The general mode of action will easily be understood. The steam is admitted below the piston, which is thus raised to any required height within the limits of the stroke. When the communication with the boiler is shut off and the steam below the piston is allowed to escape, the piston, with the mass of iron forming the hammer attached to the piston-rod, falls by its own weight. This weight, in the large steam hammers, amounts to several tons; and the force of the blow will depend jointly upon the weight of the hammer, and upon the height from which it is allowed to fall. The steam is admitted and allowed to escape by valves, moved by a lever under the control of a workman. By allowing the hammer to be raised to a greater or less height, and by regulating the escape of the steam from beneath the piston, the operator has it in his power to vary the force of the blow. Men who are accustomed to work the valves can do this with great nicety. They sometimes exhibit their perfect control over the machine by cracking a nut on the anvil of a huge hammer; or a watch having been placed—face upwards—upon the anvil, and a moistened wafer laid on the glass, a practised operator will bring down the ponderous mass with such exactitude and delicacy that it will pick up the wafer, and the watch-glass will not even be cracked. The steam hammer has recently been improved in several ways, and its power has been more than doubled, by causing the steam, during the descent, to enter above the piston and add its pressure to the force of gravity. Probably one of the most powerful steam hammers ever constructed is that recently erected at the Royal Gun Factory at Woolwich, for the purpose of forging great guns for the British Navy. It has been made by Nasmyth & Co., and is in shape similar to their other steam hammers. Its height is upwards of 50 ft., and it is surrounded with furnaces and powerful cranes, carrying the huge iron tongs that are to grasp the glowing masses. The hammer descends not merely with its own weight of 30 tons; steam is injected behind the falling piston, which is thus driven down with vastly enhanced rapidity and impulse. Of the lower portion of this stupendous forge, nothing is visible but a flat table of iron—the anvil—level with the floor of the foundry. But more wonderful, perhaps, than anything seen aboveground, is the extraordinarily solid foundation beneath. Huge tablets of foot-thick castings alternate with concrete and enormous baulks of timber, and, lower down, beds of concrete, and piles driven deep into the solid earth, form a support for the uppermost plate, upon which the giant delivers his terrible stroke. Less than this would render it unsafe to work the hammer to its full power. As the monster works—soberly and obediently though he does it—the solid soil trembles, and everything movable shivers, far and near, as, with a scream of the steam, our ‘hammer of Thor’ came thundering down, mashing the hot iron into shape as easily as if it were crimson dough, squirting jets of scarlet and yellow yeast. The head of the hammer, which of course works vertically, is detachable, so that if the monster breaks his steel fist upon coil or anvil, another can be quickly supplied. These huge heads alone are as big as a sugar-hogshead, and come down upon the hot iron with an energy of more than a thousand foot-tons. By the courteous permission of Major E. Maitland, Superintendent of the Royal Gun Factories, we are enabled to present our readers with the view of the monster hammer which forms the Plate III.

Mr. Condie, in his form of steam hammer, utilizes the mass of the cylinder itself to serve as the hammer. The piston-rod is hollow, and forms a pipe, through which the steam is admitted and discharged, and the piston is stationary, the cylinder moving instead—between vertical guides. A hammer face is attached to the bottom of the cylinder by a kind of dovetail socket, so that if the striking surface becomes injured in any way, another can easily be substituted. The massive framework which supports the moving parts of Condie’s hammer has its supports placed very far apart, so as to leave ample space for the handling of large forgings.

Fig. 14.Merryweather’s Steam Fire-Engine.

PLATE III.
THE GREAT STEAM HAMMER, ROYAL GUN FACTORY, WOOLWICH.

Fig. 15.A Foundry.

                                                                                                                                                                                                                                                                                                           

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