PRINTING PROCESSES.

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As it is beyond contradiction that printing is one of those inventions which have most influenced the progress of mankind, so it will be admitted that certain modern processes, by greatly facilitating the operations, and vastly extending the resources, of the art, possess an interest and importance surpassed by few of the subjects we have discussed. In a former article the reader has been made acquainted with the steam printing-press and other applications of machinery by which the impressions of a form of type, or of a pattern, can be rapidly multiplied. Here we have to describe some ingenious methods of preparing the forms or originals for letterpress and other printing, and certain beautiful processes for multiplying drawings, engravings, and pictures.

STEREOTYPING.

This term is applied to the process of obtaining the impression of a form of movable types, or of a woodcut, on a plate of metal which can be printed from. These plates, after the required number of copies have been printed, can be stored away; and they are ready for use whenever another issue of the work is required. When the pages that are to be stereotyped have been set up in ordinary type, there are several methods by which the stereotype plates may be obtained from them; or rather, there are several materials used to form the matrix or mould in which the metal is cast. When plaster of Paris is used, the form is first slightly oiled, to prevent adhesion of the plaster; a thin mixture of plaster and water is then poured upon the form, which is surrounded by a raised rim, to retain the plaster. The thin plaster is carefully led into all the recesses of the type, and then some thicker material is poured on. The plaster soon sets, and is lifted off the type, and, after drying, is ready to receive the molten metal of which the stereotype plate is formed. This metal is an easily fusible alloy of lead, antimony, and other metals, which takes the form of the mould with great accuracy, and is, when solid, sufficiently hard to print from.

Fig. 313.Press for Stereotyping by Clay Process.

Another plan is to make use of prepared clay, spread upon an iron plate, for the formation of the mould. The face of the type is brushed with benzine, the plate with the clay is laid upon it, and pressure is applied. The whole is then dried in a slow oven, and the clay, when detached from the type, is ready to form the mould. The advantages of the clay process are that the type does not require to be afterwards cleaned from oil, and that the material does not fill up the deeper spaces of the form, so that a thinner stratum of metal suffices to form the stereotype plate.

A third mode of obtaining the mould has been already mentioned in connection with the Walter Printing Press (page 313), in the working of which the papier machÉ process is ingeniously made to supply the curved stereotype plates for the cylinders. This process is also largely used for other newspaper presses, and sometimes for bookwork, as it forms an invaluable means of expeditiously obtaining a number of stereotype plates from the movable types. This production of a number of similar forms makes it possible to strike off a very large number of copies in a short time, for many presses can be employed simultaneously. For the paper process a number of sheets of tissue-paper are pasted together, and the moist paper is laid upon the form; then the operator, by light strokes of a brush, beats down the paper into the hollows of the type, beginning at the centre of the page, and going towards the margins. A sheet of stout unsized paper, called “plate paper,” constitutes the upper layer; and when the whole has been well beaten down upon the type, pressure is applied by means of a screw acting upon a plate of iron covering the whole. In this condition a gentle heat, produced by steam, is made to completely dry and harden the paper matrix, which is very soon fit to be used for casting the metal. The apparatus for this purpose consists of a hollow iron table, within which steam is made to circulate. On this the form is placed, and the platen is pressed down upon it by means of a screw. In many cases the platen also is heated by steam, to accelerate still further the drying of the matrix, which is effected in about four or five minutes. One paper matrix, by careful use, will serve for the production of a series of casts without receiving any damage from the molten metal, as this is fusible at a low temperature.

The mould for casting flat stereotype plates from the paper matrix is made of iron, and has parallel surfaces, which admit of being so adjusted that the thickness required in the plates may be obtained very nearly. The paper matrix is laid on the horizontal iron bed of the mould; gauge-bars are adjusted, which retain it in its position; and then the second plate is folded down—the distance between that and the paper being determined by the gauge-bars. The cover is secured by clamping-screws, and then the mould is turned upright to receive the metal, which is removed, when solid, after the mould has been turned back into its horizontal position.

However the stereotype plates have been produced, it is necessary accurately to adjust their thickness by planing off some of the material from the back. The edges have also to be cut and trimmed to the exact dimensions required by the press. Various machines have been devised for effecting all these operations with accuracy and dispatch. The plates are afterwards mounted on wooden or metal blocks to bring them to the height of ordinary type.

A fourth method of producing plates for the same purpose as the stereotype plates already described is by electrotyping. This method appears to have been introduced as early as 1840, but the first results were not without imperfections. Now, however, this plan is almost universally applied to bookwork and woodcut illustrations. Many of our popular illustrated periodicals have so large a circulation that the wooden blocks would necessarily be spoiled by being used in steam presses long before they had yielded the required number of impressions; and the method has also the great advantage of securing the original engraving from the chance of accidental damage, by which a block is sometimes irretrievably injured. Hence woodcut illustrations are now always printed from electrotype copies of the engraved blocks, whether the work itself be printed from movable type or not. But the electrotype or stereotype process is always resorted to in the case of a work, whether illustrated or not, when it is foreseen that a re-issue will be demanded. These processes are also of great advantage to the practical printer, because when the pages set up in type have received their final corrections, he can take the casts, and then the type may be distributed—that is, returned to the cases ready for the compositors to use for other work.

The electrotype process is almost as simple as those for producing stereotype plates by casting, and its productions excel these by their great durability and extreme exactness of reproduction. We may take it for granted that the reader is familiar with the fact that ordinary letterpress characters and woodcuts are printed from forms, in which the black portions are in relief. For woodcuts the artist makes the drawing, in reversed position, on a block of finely-grained boxwood, in which the fibres of the wood are perpendicular to the surface. The engraver hollows out all the parts which in the impression remain white, while all the parts which are to receive the ink and produce the black parts of the impression must be left at the original level. The wooden blocks thus engraved would serve to produce a certain number of impressions, which could be taken off by careful hand-printing without perceptible damage to the block. But the pressure necessary for printing inevitably crushes the projecting parts of the block; and the impressions, after a certain number, lose their sharpness. This is especially the case in machine printing; but not only does the electrotype cast present a surface capable of bearing hard usage much better than those of the hardest wood, but even if the number of impressions required should wear out the metal plate, it can easily be replaced by another cast from the original block.

The mould which serves to give the electrotype cast may be made either of gutta-percha softened by a gentle heat and applied to the wood, or of wax. In either case a powerful pressure is applied, in order to force the yielding substance to take the forms of the engraved block or of the metal type. Wax is now generally preferred; the yellow wax used for this purpose is melted, and poured into a shallow pan; when it has become solid, it is sprinkled over with finely-powdered pure blacklead, which is brushed over the surface, and then the excess is removed by blowing with bellows made for the purpose. Thus prepared, the wax is placed over the type-form or wooden block in a powerful press, sometimes worked by hydraulic power; but more frequently a toggle press is employed, in which the pressure is given by a screw and crank-wheel acting on two elbow joints, or toggles. For the information of non-mechanical readers it may be stated that a “toggle” consists of two bars jointed together, and placed nearly in a straight line: when a pressure is applied to the joint, tending to bring the rods still more nearly into a straight line, their extremities are thrust apart with a great force, which increases indefinitely as the rectilinear position is approached. In the electrotyper’s press there are two toggles constructed of very broad bars, or rather thick plates, for they have nearly the width of the bed of the press. With this machine a very powerful and regular pressure is applied; and the wax in a few minutes takes a sharp impression, embracing all the most delicate details of the work, and becomes at the same time very hard. The impression, of course, has hollows corresponding to the projections of the wooden block or type-form, and vice versÂ. The face of the wax mould is now very carefully and completely blackleaded, a soft brush being used in the process. It is then placed in the solution of sulphate of copper, and the blacklead receives a deposit of copper, in the manner explained in a former page (498). In about forty or fifty hours a firm, compact deposit, about as thick as the finger-nail, covers the blackleaded surface, forming a perfect reproduction of even the most minute details of the engraved block or letterpress form.

The next operation has for its object the removal of the thin shell of copper from the wax. This is effected by exposing the mould to a gentle heat by immersing it in hot water, or by placing it on a hollow iron table which is heated by steam. The wax is run off into a proper receptacle for future use, and any portion adhering to the copper is removed by the action of naphtha or of a solution of potash. The thin copper shell is then tinned on the back, and an alloy of lead with some tin and antimony, forming the backing metal, is poured on it, to the depth of about one-eighth of an inch. When this has become solid the backing is planed, so that the compound plate may have a certain regular thickness, and that the back surface may be parallel to the face. The edges are cut by a circular saw and trimmed by machine-tools, and the plate is rendered perfectly even, and adjusted with the greatest possible exactness to the required thickness. It is prepared for the press by being screwed down upon a block of wood of a certain thickness, so that the face of the plate may have the same height as common type, the screws passing through the margin or other hollow parts of the face of the cast. No more enduring surface than the copper of these electrotype casts, backed up by the hard alloy, has yet been discovered.

LITHOGRAPHY.

To Aloysius Senefelder, a musician attached to one of the theatres in Munich, whose portrait appears at the head of this article, is due the invention of the art of lithography. It is said he used to arrange his musical compositions on a kind of slates, formed of flakes of the limestone which is found in the neighbourhood of Munich. One day a memorandum which he had made in this manner happened to fall into a slop-bucket full of greasy water; on withdrawing the piece of stone, he noticed with surprise that the grease had attached itself to the characters, while the rest of the stone remained quite clean. Such an incident might have happened to each one of a thousand men, and its significance might not be perceived; but it suggested great possibilities to Senefelder, who, applying himself for some years with ingenuity and perseverance to experiments with the Munich limestone, became, in the year 1800, the inventor of a new art. Though he was no chemist, and was unskilled in mechanics and in drawing, yet within four years from his first observation he had succeeded in finding the proper materials for his crayons and the appropriate acids for acting on the stone, in contriving a suitable press for taking the impressions, and in producing samples of lithographic work in various styles of art. He endeavoured to keep his processes secret, and having obtained the exclusive right of exercising his invention in his own country, he attempted to carry on all the operations himself. Little by little, however, the general nature of the process became known, and although the details were jealously concealed, ingenious persons in France and elsewhere, by force of experiment, succeeded in re-inventing the art for themselves, and Senefelder never profited by his invention as he should have done.

The first lithographic press in London was established by Mr. Hullmandel in 1810. The value of lithography as a means of multiplying works of art was soon afterwards proved by the publication of a magnificent series of picturesque delineations of the quaint architecture of the old towns of Flanders and Germany, drawn on the stone by Samuel Prout. The late Mr. J. D. Harding largely contributed to the popularity of lithography by the landscapes which he drew on the stone, and thus placed in the hands of every one, prints in which all the freedom and force of the artist’s work were secured. The French designers excel in fine-art lithography, and many beautiful productions of their crayons have been published in every department of pictorial illustration.

The best lithographic stones come from Germany; but for some kinds of work stones from other localities are used, on account of their less cost. Thus, in England, a stone yielded by the white lias formation near Bath has been found to possess the requisite qualities. The stones for lithography are prepared in much the same way as slabs of marble are polished; that is to say, by rubbing one slab against another with sand and water. When the stones have thus been brought to a plane surface, they are finished according to the purpose for which they are intended. If they are intended to receive written characters, they are polished to a very smooth surface by means of pumice-stone. But if they are to take drawings, then a certain uniform grain is given by means of finely-sifted sand, the operation being performed in a similar manner to that in which the stones are dressed, only pressure is not applied to the upper stone. The stones, after being washed and dried, are carefully covered on their prepared surfaces with thin paper, and are sent out for use.

When the stone is employed to reproduce written characters, or drawings imitating those done with a pen, lithographic ink is made use of with an ordinary pen, a ruling-pen, a fine brush, or a pen which the lithographer makes for the occasion out of thin metallic plates. The composition of the ink varies much: the usual ingredients are wax, gum-mastic, gum-lac, soap, and lampblack. This composition forms a solid, which is rubbed down with water to a thick liquid when required for use. The characters have, of course, to be written on the stone in a reversed position, and the lithographer acquires the habit of doing this with neatness and dexterity. He is provided with a looking-glass for viewing his work, in order to see the effect which will be given by the impression, for the looking-glass shows the characters in their usual position, just as the image of ordinary writing seen in it is reversed, showing, in fact, the very appearance the characters present on the stone. For a drawing, a lithographic crayon is used, made of wax, soap, grease, lampblack, and other ingredients. With this the drawing is made on the stone exactly as on paper, save the necessary reversals.

When the design has been placed on the stone, a liquid containing nitric acid and gum is poured over it. This liquid acts on all the parts of the stone not protected by the ink or crayon: they are thus rendered incapable of receiving printing-ink, while the protected parts have the impression more strongly fixed; for when the stone has been well washed with water, and turpentine has afterwards been applied, so that all the matter used in marking the design is dissolved away, the seemingly obliterated characters reappear when—after the stone has been lightly wiped with a damp sponge—the roller charged with printer’s ink is applied. The ink is taken up by the stone only at those places which have not been acted on by the acid. The impression is obtained by laying a sheet of damp paper on the inked stone and applying pressure by means of a roller, under which the stone passes. The stone is moistened with water after each impression before the inking-roller is again applied.

The lithographic stone, like other originals used in printing, is liable to deteriorate when large numbers of impressions are taken from it. This would be a serious drawback in lithography, but for a method of renewing the impression, which renders it unnecessary for the artist to retouch his work. This is the process of transferring, which is practised by the aid of a certain kind of paper specially prepared by a coating of paste. On this a proof is taken from the original drawing on the stone, and the still moist sheet is then applied to another stone, with the face downwards, and passed under the press. The effect of the pressure is to cause the adherence of the layer of paste to the stone; and when the paper has been thoroughly wetted at the back, it may be removed, leaving the paste still adhering to the stone, with the impression beneath it. When water is applied, the paste is washed off, while the ink of the impression remains attached to the stone, there reproducing the design drawn on the first stone. The transferred design is treated in exactly the same manner as the original drawing, acid being poured over the stone, &c., and the impressions obtained by the same method of successively sponging, inking, and pressing. The transferred drawing may be made to yield another transfer, and so on indefinitely; but when a large number of impressions from one design are required, it is usual to make at once from the original as many transfers to separate stones as will yield the required number of impressions without deterioration. In this way as many as 70,000 copies have been taken from a single drawing without their showing any marked difference in the character of the impressions.

The transfer process is also applied to place on the stone characters which have been written with a pen in the ordinary manner on prepared paper. In this way a person’s handwriting is so accurately reproduced in the impressions that it is often very difficult to detect the interposition of the lithographic stone, and the impression often passes as the immediate production of the writer’s pen. It is obvious that drawings etched with the pen on transfer-paper can be printed from in the same manner. And line engravings, which have been originally produced by cutting hollow lines on polished plates of copper, can be printed lithographically by transferring an impression to the stone. By transfer also the impressions of raised types or of woodcuts can be printed from the stone when desirable.

A beautiful and important application of lithography to the reproduction of pictures in colours has been so successfully carried out that a new branch of the art, termed chromo-lithography, now gives facsimiles of water-colour drawings and of paintings in oil. The copies of water-colour drawings especially are remarkable for their artistic qualities, and it is undeniable that these cheap reproductions of good paintings have done much to extend the knowledge of art. It is not contended that a chromo-lithograph, for example, after one of old William Hunt’s rustic figures, or birds’ nests with banks of primroses, can possess the wonderful refinement of the original; but it will nevertheless convey much of the artist’s sentiment. Such transcripts of the works of our best artists adorn the homes of thousands who have never perhaps had the opportunity of even seeing the painter’s original handiwork. In many a remote settlement in distant colonies, as in many an English home, the chromo-lithograph is the brightest of the household art treasures.

The principle of chromo-lithography consists in printing on the same paper with inks of various colours from different stones successively, so as to produce, by the juxtaposition and superposition of the various tints, the effect of a coloured drawing or painting. The artistic effects of the best chromo-lithographs require a great number of printings for their production, in some cases as many as twenty different stones being employed. The stones and colours for such productions require true artists to prepare them, persons who can thoroughly understand and enter into the spirit of the original work. The first operation consists in the preparation of a faithful but spirited outline of the original, etched on transfer-paper, from which the outline is placed on a lithographic stone. This sketch we have called an outline, but it is in reality something more; for it should suggest all the markings and limits of tints which belong to the original. This first sketch has some points marked on the margin by dots or crosses, which serve to secure true register in the subsequent processes; that is, the impressions of the successive tints are so placed on the press that these points coincide in each impression.

From the first stone as many impressions of the sketch are transferred in light ink to other stones as there are colours required in the reproduction. To each colour a special stone is assigned, on which the lithographer, guided by the slight impression of the sketch, draws with the ordinary black crayon the form which that colour is to produce on the paper. Much artistic skill and judgment are required to do this in such a manner as to obtain a clear and harmonious final result. The gradations of the colours, and their blendings by superposition, must be carefully regarded. When the form and limits of each colour have been skilfully laid down upon its own stone, the surface is acted on by the acid, it is washed, the ink is dissolved off by turpentine, the stone is sponged, and the roller charged with ink of the appropriate tint is passed over it. The ink, as before, adheres only to the parts over which the crayon has passed, and an impression may be drawn off. Each of the other stones is similarly treated, and when the whole are ready, a proof is taken by giving the same sheet of paper the whole series of impressions in their proper order and colours, with the greatest possible accuracy of register. If any alterations appear desirable, they are made accordingly, by aid of certain devices which need not be here described, and when a satisfactory result has been obtained, the printing of the whole series of impressions is proceeded with. When the number of these is very large, transfers of each stone are taken as in ordinary lithography, only with certain extra precautions for obtaining precision in the register.

The brilliant effects produced by using gold and silver in lithography are obtained by using a kind of varnish, instead of coloured ink, for printing those parts where the metal is to appear. When this varnish has acquired a certain stickiness by partial drying, powdered gold or silver is applied, and this attaches itself only to the varnish; when the sheet is dry it is passed under a burnished steel roller, the pressure of which imparts a brilliant lustre to the metal.

A method of colour-printing, in some respects resembling that of chromo-lithography, is practised by printing in variously coloured inks from a series of wooden blocks. This admits of far greater expedition in working off the impressions than the process with stones. The gradations of the coloured inks and powdered tints are produced in the same manner as those of ordinary woodcuts in black and white; and when the colours are well chosen, and care is taken to secure the accurate superposition of the impressions, very pleasing effects can be produced by this means. The coloured prints which are from time to time issued as supplements to the “Illustrated London News” are produced by this process, and are no doubt well known to the reader. Our plate of spectra, No. XVII., is an example of another method of printing in colours.

OTHER PROCESSES.

In recent times a great number of printing processes have been devised, but only a few have found their way into practical use, and some of these have scarcely been so extensively applied as their merits appear to deserve: either because the public demand has been insufficient to bring these inventions into common use, or the cost of working them has been too great. There is no doubt of their scientific success, whatever may be their commercial value as competing with cheaper and readier methods. We shall first describe the plan which has been termed Nature Printing.

This process is applicable only to certain objects which possess, or may be made to assume, a flat form. It has been most successfully applied to botanical specimens, the impressions of the leaves, flowers, and other parts of plants being given with an accuracy and minuteness of detail which the finest work of an engraver could never attain. In fact, the prints may be examined with a microscope, and they then reveal the minute structure of the object with wonderful clearness and delicacy. The notion of nature printing originated with M. Auer, the Superintendent of the Imperial Printing Office at Vienna; but the process was introduced into England, with certain improvements, by Mr. H. Bradbury. Supposing the object to be printed is a plant or the frond of a fern, it is first thoroughly dried by being pressed between folds of blotting-paper by means of a screw-press. The paper is changed several times, and, when necessary, the drying is accelerated by a gentle heat. When the specimen is perfectly dry, it requires very careful handling, for it is then generally extremely brittle. It is laid upon a sheet of pure soft lead, the face of which has been formed into a perfectly even surface, smooth and bright as a mirror. Mr. Bradbury encountered some difficulties in attempting to produce a surface of this kind, for small irregularities of the lead surface showed themselves; but Mr. James Wood succeeded in preparing for him a machine by which the lead is planed and polished in one operation. The object having been carefully laid upon the bright and smooth surface of the lead, a powerful pressure is applied by passing the plate between a pair of polished steel rollers. The effect of this is to embed the plant in the soft metal, which thus receives even the most delicate markings of the object. The next operation is the careful and patient removal of the object from the plate; and as this is very brittle, it will be easily understood that it does not in general come away entirely, but portions will be left embedded in the metal. The skill of the operator is shown by destroying these by means of a blowpipe-flame, without in the least fusing the lead, which would of course ruin the impression.

When the whole has been removed, the leaden plate will have been engraved, as it were, by the object itself; and in this state the plate will yield impressions with ink in the same manner as an engraved copper plate. But in the soft metal the image would soon be obliterated, and therefore a facsimile of its impression is obtained in copper by the electrotype process. For this end the lead is covered with a varnish, except on the face, and thus the deposit of copper takes place only where it is required, and the current of electricity is continued until a proper thickness of deposit has been obtained. This electrotype has all the hollow forms of the lead plate in relief, and it is used only for the preparation of another electrotype. For this purpose its face is brushed over with fine, pure blacklead, in order to prevent the deposit from becoming incorporated with it, while the rest of the plate is varnished. When it is placed in the electrotyping solution the copper is deposited on the blackleaded face, and the action is continued until the layer of metal has acquired the thickness of one-eighth of an inch. It is then removed from the matrix, and is ready for the printer, who deals with it in the ordinary manner of copper-plate printing, except that he uses a softer paper, and this is forced by the pressure into the depressions in the plate, so that the impression is really embossed on the paper. Coloured inks are also used instead of black; for instance, to the leaves green-coloured ink is applied, and to the stems, &c., brown ink.

Several works on certain branches of natural history have been very appropriately illustrated in this way; among these, perhaps, no more beautiful example is to be found than in “The Ferns of Great Britain and Ireland,” with text by Lindley and Moore. The merits of the nature-printing process appear to be the accuracy of outline in the flat form, and the delicacy of detail in parts projecting from the surface. The impressions cannot present artistic or natural shading in the objects; for the depth of colour will be in proportion to the projection of the part, whereas in nature the darkest shades are seen in the deepest recesses.

A copper plate, cut in the ordinary manner—as a line engraving, for example—soon deteriorates, as the pressure applied for each impression taken from it tends to close up the lines. It has therefore been necessary, where a plate has to yield a large number of impressions, to make use of steel instead of copper. But the electrotype has given the means of multiplying indefinitely facsimiles of engraved copper plates, so that in many cases a number of these are prepared, and used so long as they continue to yield clear impressions, the original plates engraved by the artist only furnishing the matrix. The mode of reproducing the plates by electrotyping from the original engraved plates is identical with that just described for obtaining the plates for nature printing from the leaden plates.

Another process of wider interest, and producing very beautiful results, is known as the Woodbury printing process, from the name of its inventor. It is a mode of photographically forming a picture in relief, from which printing blocks are obtained in much the same manner as in the nature-printing process. But the subject which is thus printed is a photograph; and it is only because in the actual production of the impression on paper the agency of light is not called into play that it is not described under the head of photography, for it is an ingenious mode of causing the photograph to engrave its own image on a metal plate. It is founded on a fact which has already been noticed, namely, the insolubility of gelatine which has been mixed with a bichromate and exposed to the action of light. Mr. Woodbury has obtained the best results with a solution of Nelson’s opaque gelatine, 1 oz. of which is dissolved in 5 oz. of water, and to each ounce of the solution 15 grains of ammonium bichromate are added. When a layer of this mixture, which is of course prepared in the dark, is exposed to the action of light under a negative photograph, the gelatine is rendered insoluble under those parts of the negative through which the light passes, that is, in the parts corresponding with the dark shades in the original object, and the depth of the layer thus rendered insoluble in each part will depend on the relative thickness of the silver deposit in the negative photograph. Thus, in the half-tints the insoluble layer will not be so deep as under the parts of the negative through which the light passes without interruption. But the differences of depth will appear when the soluble gelatine has been dissolved away on the side of the layer which is farther from the negative. Hence, Mr. Woodbury spreads his layer of bichromated gelatine on a sheet of plate-glass, previously coated with collodion, and when the gelatine has become dry, the double film is detached from the glass and exposed under a negative, the collodion side being uppermost and in contact with the photograph. After exposure the film is temporarily attached to another piece of glass, by means of a solution of India-rubber, and is then immersed in warm water, which quickly dissolves the soluble parts of the gelatine. Thus a counterpart in relief of the photograph is obtained. This is allowed to dry, and the next operation consists in obtaining an impression from it in metal: this Mr. Woodbury at first obtained by electric deposition, but he has discovered a much more expeditious process, which one would hardly have supposed possible before actual trial. The dry hard gelatine is placed upon a flat, truly-surfaced steel plate, with the collodion surface downward, a plate of soft metal is placed upon the gelatine, and the whole is subjected to a pressure of about four tons per square inch in a hydraulic press. In one minute a perfect impression of the gelatine relief, down to the smallest detail, is formed in the soft metal; and, strangely enough, the delicate sculpture which the light has executed on the gelatine is not in the least injured, but will stamp its image on an indefinite number of metal plates in the same manner.

The reader will understand that the impressed plate of metal now bears a hollow sculpture representing the image of the original object from which the negative photograph was taken, the darkest shades of the object being represented by the deepest depressions in the plate, while the highest lights are represented by portions of the metal at the level, or nearly so, of the surface of the plate. From this plate the prints on paper are obtained as follows: The plate is placed horizontally, with its impressed face upwards, and a quantity of a certain kind of ink is placed upon it. The composition of this ink, if ink it may be termed, is one of the ingenious parts of this elegant process. It is made of gelatine, coloured with some suitable transparent or semi-transparent pigments, and it is poured on the plate in a warm and fluid state, and in quantity more than sufficient to fill all the hollows. A sheet of paper is placed over the plate, and a moderate pressure is applied, when the excess of ink is squeezed out and escapes. That which remains in the hollows of the plate, becoming set by cooling, adheres to and is removed with the paper, giving in each part a force of tint proportional to its quantity, that is, according to the depth of the hollow in the plate. The paper is laid aside to dry, and although the picture has at first a certain relief, yet the gelatine ink dries down, the picture becoming so flat that no difference of the surface is perceptible. It will be observed that this mode of printing rests upon a distinctly new principle—namely, the production of shades and gradations of tints by the varying quantity of the ink laid upon the different parts of the paper. The method is in this respect identical with that by which the water-colour painter produces his gradations; for the colour is applied in transparent layers, and the depth of the tint produced depends upon the mass of the pigment laid on, and is greater or less according as the white of the paper is more or less visible through the film of colouring matter. The gradations of tint in wood and steel engraving and in lithographs are dependent upon quite another principle—namely, the varying distribution of spots, patches, or lines in black ink of uniform intensity. The Woodbury print has all the detail and clearness of the photograph, together with a certain softness, produced by the transparency of the colouring matter, not found in the ordinary photographic print. The method admits of any desired tint being given to the prints, and these are perfectly unchangeable by light. Thus the result is a print which secures every good quality of a photograph without any of the unpleasant ones, such as hardness, harsh tints, opacity, fugaciousness. The prints may be taken on plates of glass, and they then form beautiful transparencies. Such prints constitute most admirable slides for the magic lantern, since the semi-transparent colouring matter, and the soft gradations, produce charming effects.

Another ingenious invention of Mr. Woodbury’s provides a means of making the sunbeam engrave a mezzotint copper plate from a photograph. The action of light on bichromated gelatine is here again taken advantage of. A film is prepared similar to that used in the above-described Woodbury process proper, but the gelatine is mixed with some powdered or granular material, so that it may give rise to a granulated texture in the resulting plate. This film is treated exactly in the same way as before with regard to exposing, washing with warm water, drying, &c. The product is a very thin sheet, having a mezzotint-like surface, with more or less grain according to the action of the light. The white parts are perfectly freed from the granular matter by the solution of the gelatine, while in the darkest parts there is the greatest accumulation. The dry film in this condition is pressed into soft metal, and by a double process of electrotyping and subsequent facing with steel, a plate is obtained fit for printing at the copper-plate press. The firm of Messrs. Goupil and Co., of Paris, extensively employ this process for the preparation of the illustrations in that elegant publication, “The Portfolio.” Another method of photographic engraving lately projected by Mr. Woodbury is the following: a plate of steel is covered with a layer of gelatine, mixed with a certain proportion of gum and glucose, and dried in a dark room. This is exposed to the action of light under a transparent photograph on glass. When afterwards this gelatine layer is breathed upon, the moisture attaches itself to the portions which have not been acted on by the light, and these become more or less sticky. Sand or emery sifted to three different degrees of fineness is then sprinkled over the plate, beginning with the coarsest, which attaches itself to the most sticky parts. The less sticky parts are incapable of retaining these larger particles; while the finest sand, which is sprinkled on last, is held by parts of the plate that are even very slightly sticky; but the places where the light has been intense are dry, and none of the sand adheres. The gelatine layer is then completely dried, and the plate, being covered with another of soft metal, is placed in a press, by which a granular impression is produced on the soft metal, and this may then be copied in copper by the electrotype process. The larger particles of sand produce deeper depressions in the plate, and thus a gradation of tint is obtained.

Amongst other applications of the gelatine relief devised by Mr. Woodbury is that of producing a watermark in paper. A very delicate relief is firmly attached to a plate of steel or zinc, and when paper is rolled in contact with these plates, it receives an impression of the design, all the delicate half-tints being represented in the slight opacity of the paper. Mr. Woodbury is at present engaged in perfecting a method for wedding his own process to that of chromo-lithography, by first printing the different tints on the paper, and then transferring the Woodbury prints to the top of the colours. The transparency of the gelatine and ink is such that the most brilliant effects are attainable in this way.

Bichromated gelatine is also the agent employed in photolithography, the image of a negative photograph being thus rendered insoluble in a layer of gelatine spread on the stone, which is acted on by acids, &c., in the usual way, after the soluble portions have been removed by water. As there are also methods of using the lithographic process with plates of zinc instead of stones, so there are processes of impressing the image photographically upon the zinc. Of the general nature of the processes of zincography, photolithography, and photozincography the reader will now probably be able to form some idea, but the details need not here be described. The last two, and some other processes for printing photographic effects mechanically, all labour under the defect of imperfectly rendering the half-tints of a picture. This remark does not apply to the Woodbury process. The photo-lithographic process gives marvellous results in cases where no gradations are required. Thus a whole page of the Times newspaper may be lithographed in a space not exceeding half of this page, and although the characters may be indistinguishable to the naked eye, a lens will show them perfectly. Similarly, we may obtain within the compass of an octavo page a photo-lithograph of one of Hogarth’s large engravings, which will show every touch of the original artist’s burin.

There is reason to hope that the time is not far distant when all our tedious mechanical methods of reproducing drawings by wood or steel engravings will be superseded by processes which will give us absolute facsimiles of every touch of the artist’s pencil; and when some process, giving all the delicacy and truthfulness of Mr. Woodbury’s prints, will supply us with faithful transcripts of nature for book illustration at a cost not exceeding that of the ordinary methods. So far as relates to one style of drawing, these requirements appear to be nearly realized in the process termed the graphotype, which reproduces mechanically, in the form of a metal plate with all the lines in relief, a design which the artist has etched on a flat surface. This is effected in the following manner: Chalk is powdered very finely, and sifted through wire gauze having very narrow meshes. A quantity of this is spread upon a smooth plate of metal, and subjected to an intense pressure by means of an hydraulic press. The particles of the chalk cohere into a mass, having sufficient firmness to admit of its surface being drawn upon in the same manner as a block of boxwood. The drawing is effected with an ink composed of lampblack and glue, a finely-pointed camel’s-hair brush being employed; but the shades must be produced by lines and strokes as in wood engraving. When the ink is quite dry, the surface is rubbed with a fitch brush or with velvet; and by this brushing the particles of chalk not protected by the inked strokes are loosened and carried off. In a short time the chalk between the strokes becomes quite hollowed out; and when a depth of about one-eighth of an inch has been attained, every line remains standing in relief exactly as in an engraved wood block. A strong solution of silicate of potash is then poured upon the chalk, which its chemical action converts into a kind of stone without in any way altering the forms. Although this artificial stone is quite hard, so that impressions may at once be taken from it, yet it is incapable of enduring the wear and tear of the printing-press. Accordingly a mould is taken from it, and this is made, by some of the processes of casting or electrotyping already described, to furnish a metal stereotype plate.

THE LINOTYPE MACHINE.

Fig. 313a.—The Linotype Machine.

Among recent inventions in connection with printing, the linotype machine calls for special mention. In this machine a great number of actions are combined and co-ordinated with the utmost ingenuity, but such mechanism does not lend itself to popular description, and we must confine ourselves to a statement of what it effects, recommending the reader to avail himself of some opportunity of seeing the apparatus at work. It will not then be needful to give details of every one of the very numerous parts, which present in the ensemble a great appearance of complication, the more so that much ingenuity has been exerted to make the machine compact, which is a practical point of great importance. The disposition of parts is not, therefore, that which is calculated to show each movement clearly to the spectator, but that by which the least space is occupied. The machine is driven by belting from a main shaft, turned by a steam-engine, gas-engine, electro-motor, or other regular source of power, and rotated at such a rate that the main pulley of the machine itself (14½ inches in diameter) shall make about 60 revolutions per minute. Fig. 313a shows the general aspect of the machine and seat for the one operator required, but as we are not undertaking a detailed and complete description of the whole mechanism, no letters of reference are given; but the reader will be able, from the following diagrams, to identify the more important parts, and form a general idea of their action and purpose. In this machine great use is made of the contrivances called cams, several of which may be observed in the sketch towards the side of the machine on the left, being fixed on and turning with its main shaft. They consist of plates, or open rims of various forms, which move levers, etc., in any required way, and at any required period of the revolution.

Fig. 313b.—A Matrix.

Fig. 313c.—Diagram of Movements.

Fig. 313d.—A Line of Matrices.

The linotype is not a type-setting and type-distributing machine, but one in which the form is stereotyped line by line; hence its name of linotype. The mould, or matrix, is made up of a number of brass matrices, each of which consists of a flat plate having on its edge a letter incised. One of these is represented on Fig. 313b wherein a is the hollow letter. At the upper end the plate is cut into a number of notches like the teeth of a saw, only that some of the teeth have their points cut off, leaving steps, as it were, with faces parallel to the longer edges of the matrix. There may be seen one of these at b, and on the opposite side of the V-shape, three may be observed. The number and arrangement of the cut-away notches is different for the matrix of each letter (or sign), and special to it. The meaning of this will be seen presently. The diagram Fig. 313c will help us to see how these matrices are assembled by touches of the finger on the required letters as marked on the keyboard at D. The matrices are assorted and stored in separate channels in the “matrix” magazine, A, a portion of its cover being here represented as broken off in order to show the channels. It will readily be understood that, by a system of levers connected with each key, the corresponding matrix is released by means of an escapement (B´), and falls down one of the channels E on to the travelling belt F, which conveys it to composing stick G, in which the matrices successively assemble in the order to constitute a line (Fig. 313c), in which observe that the several words are separated by spaces formed by long wedges of steel, the thick ends of which hang down considerably below the line of matrices. These are dropped one by one from a store at I (Fig. 313c), when required, by a touch on the key-bar J; two of them are shown in position in the assembling stick G. In Fig. 313a a bell is seen in front of the keyboard, and this is automatically rung by a mechanical device when the line of matrices is approaching in length to that allotted to the work. At this point the operator has to consider whether he can complete the line with another, or with how many syllables of a word, and he touches the keys of the required letters. The assembling stick then contains all the matrices comparatively loosely packed side by side, for the words are as yet separated by only the thin edges of the space wedges. A touch of the operator on a lever brings into play another part of the mechanism by which the composed line is bodily lifted a short way, then moved horizontally, and conveyed to the “mould wheel,” in which there is a slot, adjustable in length and width, and the line is here firmly pressed against the face of the wheel in such a way that the slot coincides with the line of hollow letters on the edges of the matrices, as shown in Fig. 313b. This moulding arrangement is not the least ingenious device in this machine, and well deserves attention. Before the moulding takes place, but while the line is in its place, the wedge spaces are pushed up through the matrices by another portion of the mechanism, and thus the line is immediately “justified,” as the printers term it; that is, the wedges rise up, separating the words, more or less, until the line has exactly its assigned length, and the words are, at the same time, separated by equal spaces. A melting-pot behind the mould-wheel contains a quantity of fusible metal, resembling stereotype metal, which is maintained at just the temperature of fluidity by a regulated gas burner. At the right moment a plunger is forced into the fluid mass, causing it to rise through a kind of spout to the level of the slot in the wheel, and be forced through that into the line of letters. The metal instantly solidifies in the mould, the line of matrices is removed on a bar to a new position at R, Fig. 313c, and the wheel then makes a quarter of a turn, bringing the mould from the horizontal into a vertical position (Fig. 313e). The linotype is subjected to the operation of certain knives (not shown), by which it is pared smoothly to the exact thickness and height required, and finally ejected, as shown in Fig. 313e, dropping in its proper order into a receiving galley. The line, as completed, has the shape represented in Fig. 313g, and a number of these lines assembled constitute a “form,” answering all the purposes of the ordinary forms consisting of separate type. These last, after having served their purpose, must be “distributed,” that is, each single letter must be returned to the case from which it was taken by the compositor; but the linotype form, after use, is simply returned to the melting-pot for its metal to be recast into new forms. The forms can, of course, remain standing for any length of time at the mere expense of keeping the metal unemployed. One advantage of the linotype is that the printing is all done from new clean-faced forms, instead of the old and dull-faced characters of ordinary type that have been much used, but have to be resorted to under ordinary circumstances.

Fig. 313e.—A Finished Line entering Galley.

Fig. 313f.—The Melting Pot and Mould Wheel.

It may occur to the reader that errors in linotype would be much more difficult of correction than those occurring with the ordinary type composed by hand. If by chance a wrong matrix appears in the line, this can be changed by hand at once; but supposing that the operator overlooks some error in reading the assembled line, which, observe, he reads with the characters arranged as they will appear in the impression, or that he has misread his manuscript, and the line is cast, assembled into a “form” with the rest, and then in the printed proof the error is discovered, how is it to be rectified? Simply by removing the faulty linotype from the form, and casting a new one. This is so quickly and easily done that it has been found by actual test between linotype and ordinary type matter containing the same defects, that the former could be corrected in less than one-third of the time required for the latter.

We left the line of matrices at R (Fig. 313c), and we must now indicate the method by which each is automatically returned to its own magazine, an operation for which much ingenious mechanism has been contrived, of which the details cannot be well described in this place. The line having reached R, the space wedges are disengaged from it and removed to their receptacle at I, while the matrices become engaged by their teeth in the grooves of a horizontal bar, and then the bar is grasped by a lever which lifts it up to the distributing arrangement at the top of the machine, where the teeth of the matrices come to the exact level of the grooves of the distributor bar T. The line is then pushed laterally, the sides of the matrices become engaged in the hollows of two parallel screws U, by which, while suspended only by such of their inclined teeth as the corresponding groove of the distributor can support, they are made to slowly travel along from left to right until each reaches a certain point, namely, that at which its sustaining V grooves on the bar are interrupted by cuts which permit it to drop into its own special magazine. A little consideration will show how, by various combinations of the notches on the matrix, and corresponding cuts at the right places in the grooves of the bar, each matrix may be made to move along until it reaches a determinate place, and there dropped. Compare Fig. 313b and Fig. 313i. Each matrix thus again deposited in its proper magazine has completed the circuit of the machine, or, at least, has passed from the bottom of its magazine to the assembling stick, hence to the mould, and, by the distributor, finds its way back to the top of its magazine, whence, in its turn, it will descend to perform again the same duty.

Fig. 313g.—The Finished Line.

Fig. 313h.—Lines assembled into a “Form.”

It must be understood that, beyond the operator’s touches on the key-board, and that required to send off the assembled line to the moulding apparatus, all the actions are done automatically without the interference of the operator, who, while one line is getting moulded, raised up, and distributed, calmly proceeds with the composition of the following one.

Fig. 313i.—Matrices dropping into Magazine.

The rate at which the work is produced is very great. One good operator with one machine can, it is said, turn out, hour by hour, matter that would be equivalent to two and a half pages of this book, arranged solid or without break. There are, of course, record performances of exceptional operators who have completed more than twice as much as this in a single hour.

Fig. 314.Recording Anemometer.

                                                                                                                                                                                                                                                                                                           

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