BOOK II.

Previous

CHAPTER I.
PREPARATION OF STOCK.

In the preparation of the leather for outer soles, after it has been stripped up in the common form, remove all the loose flesh by skiving or splitting, or any other process. The stock should be thoroughly dry. Then raise a thick and even fibre on the flesh side, (remembering always, that the adhesive quality is in proportion to the thickness of the fibre) with a common card or rasp, or other convenient tool. The cement should be applied hot, with a coarse paint brush, as evenly as possible, then expose the leather to dry air a day or two, in order to allow the solvent to evaporate. If the first coat is too thin, apply a second in the same manner, until the leather is well coated. Then the leather should be again exposed, as before, until completely dry. It may then be wet in water, in the usual form, until properly tempered or prepared. The leather is then in a condition to be rolled, or hammered. If hammered it should be first cut up into soles. If rolled it may be placed in a cutting machine, and cut up in the usual form. Sole leather is cut to the best advantage by hands with the proper patterns, or “dies.” After the soles are properly rounded to the desired pattern, for all thin edged work the cement should be featheredged, from the edge of the sole at a proper distance, in order to secure a good finish. This process prevents the cement from adhering or sticking to the upper, when the sole is pressed on.

MIDDLE SOLES, AND SPUR, OR SPRING LIFTS.

After they have been properly fitted, ready for use as in the common form, the parts should be dried and a thick fibre raised, as before described for the outer sole, only that a fibre should be raised on both sides, as will be readily understood. Cement on both sides. This process may be done before cutting into soles or lifts, at the option of the manufacturer.

TO PREPARE IN-SOLES.

Cut from thin leather skirting or shavings. After properly fitting to the pattern or last, the edges of the in-sole should be reduced to a proper thickness. A strong fibre should be raised on the side on which the cement is to be applied, the stock being previously dry. Then cement as before. One coat is sufficient if the cement is thick. If not, spread again upon the edge, as that portion of the sole should receive the thickest coating, for the purpose of holding, with great firmness the linings or upper, when lasted, as the shoe may require.

TO PREPARE COUNTERS OR STIFFENINGS.

After properly fitting and drying, cement on both sides of the lower edges, corresponding to the cemented portion of the lining or “upper.”

PREPARATION OF STOCK FOR CLOTH SHOES.—PREPARATION OF THE UPPER STOCK.

First cement the linings on both sides entirely around, as far as they are to be drawn over the edge of the last. Then cement inside of upper, to correspond with the cemented portion of the linings. Place them in position for drying, so that the cement shall not be brought in contact with any other part of the upper. In order to facilitate the cementing process, the uppers or linings, may be so packed or placed, the one upon the other, that large quantities may be cemented at the same time. This should be done before binding.

TO PREPARE UPPERS MADE OF ANY DESCRIPTION OF LEATHER, OR PART LEATHER AND CLOTH.

The linings, (if any are used), should be cemented as described for the cloth shoe. The inside of the leather portion or parts of the upper should be made as fibrous as possible. Then apply the cement as described for linings. When fully dry they are ready for lasting.

INSTRUCTIONS FOR LASTING.

The process of lasting is simple and may be done with great despatch, when all parts of the stock composing the shoe or boot are properly prepared, according to instructions. Tack the in-sole on the last, place it in the “Improved Heater,” or other drying apparatus, the heat being about 160° Fahrenheit, in which place the counter or stiffening. Allow it to remain in for two or three minutes, until the cement has softened somewhat. At the same time place the upper inside, or on the top of the “Heater.” Heat carefully, but slightly, until the cement becomes tacky. Then tack the inner sole on the last, on which place the upper. Last over the linings, put on the counter, press over evenly, then draw the upper over neatly and smoothly to its proper position. Great care must be observed in lasting over the lining or upper, to remove all unevenness. On cloth uppers, all the superfluous stock around the heel and toe, may be removed with scissors, on leather uppers with a knife in the usual form. At the same time press, rub, or hammer each part that it may be retained firmly and evenly in its proper position. If the uppers are small, tacks may be used to hold each part in its place. In such cases, do not remove the tacks until the cement is cold. If during the operation of lasting, the cemented surfaces become too cool to stick firmly, heat again over the “Heater.” Then hammer the parts lightly. The lasting thus prepared, (if wholly of cloth) are now ready for the cement. If the upper is part leather, the leather portion that is drawn over the edge of the last, must have its grain or enamelled surface removed as in Patent leather. This outer surface should be very carefully removed with a rasp or knife. A rasp is preferred as it leaves a desirable fibre. The grain thus removed should extend no farther than the edge of the inner sole. The shoe is now ready for the cement.

CEMENTING PROCESS AFTER LASTING.

The cement should be spread on the inner sole, and the edges of the upper that are lasted over, smoothly and evenly, to the edge of the in-sole, and no farther. Place the shoe or boot to dry in such a position as shall prevent the cement from running, or spreading over other portions of the shoe. One coat of thick cement is usually sufficient. But thick cloth of various descriptions, as Felting, Pilot cloth, etc., will require a double coating. Also some kinds of leather, as buckskin, it being very porous on its surface. All the fibres should be fully saturated with the cement; the solvent of the cement should be entirely dried out, or evaporated, before putting on the outer sole. If the solvent is not entirely removed the cementation soon decomposes. The drying process is all-important.

DIRECTIONS FOR APPLYING THICK OR THIN SOLES TO SHOES AND BOOTS.

First it must be remembered, that all heavy or thick soles should be first wet in warm water, thus softening them, so that they can be easily formed to the shoe. Then wipe dry from the cemented surface, place them in the “Heater,” (or other suitable heating oven,) with the other portions of the stock that are required in the construction of the shoe or boot. Place the shoe upon the “Heater” allowing it to remain only long enough to melt the cement; then if the shoe be a “spring heel,” place it (the heel) upon the shoe. If for a double sole, place the middle sole in its place, then the outer sole. Hammer and rub down firmly, so as to exclude all the air. Keep them in this condition by wetting slightly with cold water, with a sponge, until they are firmly united and cold. Thin stock does not require wetting. This being done, the shoes are ready for the finisher. The finisher may wet the soles by soaking them in cold water, providing the upper stock is not injured thereby, as would be the case in bronzed or delicate stock. In such cases let them be carefully wet with a sponge. They can then be finished in the desired style.

[? By using due care, and following the directions as laid down, any style of boot or shoe may be put together, from the coarsest brogan, to the finest kid stock of any color, enamelled leather, in short, all classes of stock without any damage to any portion thereof. Also all kinds of cloth, from the coarsest Felting or Pilot cloth, to the finest and most delicate satins. All may be made in a superior style without the least defect.]

REMARKS ON FINISHING.

Sometimes by accident, there is seen some cement pressed out, adhering to the upper, caused by fitting the sole too full, or pressing over too far. In such cases it can be readily removed after the sole has been properly wet, by the use of a thick knife. Its edges must be round and smooth so that it will not cut or mar the upper. Warm the knife sufficiently to soften the cement, then the outer sole may be set off from the upper at a proper distance, sufficiently to pare the edge neatly in finishing.

Caution.—Great care must be used in the use of the warm knife. If too hot, it burns the leather upper. The finisher will soon learn the precise heat required.

Having given full instructions concerning the manufacture of the gutta-percha cemented shoe, we will now proceed to the process of repairing every description of boots and shoes, pegged, sewed, or cemented. A discovery of great practical importance involving cheapness, lightness, quickness and wonderful durability, rendering them water-proof on the sole, thus affording a protection against wet, or dampness to the most delicate shoe; an invaluable consideration when we remember that the primary cause of nine-tenths of the colds that are experienced, arise from damp or wet feet, which cannot be prevented by the old process. Every considerate mind must acknowledge the great advantage thus gained by the water-proof sole. The sole thus prepared being a non-conductor of heat, the shoe retains its warmth, no matter how damp or cold the surface of the earth may be. Shoes or boots thus prepared may be emphatically denominated “health preservers.”

INSTRUCTIONS FOR PREPARING TAPS OR SOLES FOR REPAIRING.

First to prepare leather taps, fit them in the usual manner, by “skiving” or shaving off the proper portions of the sole or tap to the desired thinness. The stock being perfectly dry, next raise a thick fibre, and cement as before described, for outer soles, As a rule the cement will dry in the space of an hour, or even in much less time, if desired.

INSTRUCTIONS FOR PREPARING THE BOOT, OR SHOE, TO BE REPAIRED.

Shave off the various portions in the usual manner of repairing. The soles should be clean and dry. Now raise a strong fibre, with a rasp or card, then cement the loose or broken parts of the old sole, if any, fully. When dry, the sole or tap being in the same condition of dryness, properly heat them in the “Heater,” as described for putting on the outer sole. Hammer and rub them so that the tap shall unite firmly to the shoe. Let them remain until cool, say from four to six minutes. Then wet and finish as before described. It is desirable to have a quantity of taps on hand, ready for use when wanted. Stock thus prepared will be sure to adhere, if properly put on, until worn off, unless removed by improper exposure to heat.

Boots or shoes made, or repaired by this process, are made to be worn, not roasted and burnt, as is too often the case, by the reckless and imprudent. The feet may be warmed as thoroughly, and even more so, with the gutta-percha cemented shoe, as with the common pegged or sewed shoe. Yet care must be used not to heat the shoe to the injury of the leather. Persons wearing these shoes will soon learn that they seldom require to be warmed, as the soles retain the heat much longer than the common shoe. Hence, whenever it becomes necessary to warm the feet, much less heat is required, and less time in warming them.

HINTS TO REPAIRERS OF BOOTS AND SHOES.

Repairers of the gutta-percha cemented shoes will soon find that gutta-percha for a cement, is far superior to the old method, for all kinds of repairing. All the thin stock or bits of leather can be cemented for taps, lifts, counters, or for any other purpose, and worked up to the best advantage to all concerned. He can apply leather, or sheet gutta-percha for soles or taps, of any thickness desired.

IMPORTANT FACTS FOR MANUFACTURERS.

Various compounds of fibrous substances can be used and made by mixing and grinding gutta-percha with the following substances, between heated rollers.

Artificial leather may be made by rolling and mixing saw-dust of any kind, or other fibrous substance, with gutta-percha, as chopped tow, flax, juto, cotton waste, etc., etc. Take maple saw-dust, two parts, gutta-percha one part. This compound thus prepared, will resemble oak-tanned leather. For the gutta-percha cemented shoe, this leather is considered as being far superior to any leather in use, being more durable, and leaving no waste, as all scraps can be again mixed and rolled as at first. The more it is mixed and rolled the better it becomes. Mahogany saw-dust, or other red-wood saw-dust, mixed and prepared as before, will produce an article resembling red sole leather, or hemlock tanned.

For repairing shoes, these compounds, or artificial leather, is superior to common leather, as it can be moulded and heated and applied at once, without the preparation required in common leather. It is, therefore, simply to heat and apply, as the gutta-percha is thoroughly mixed and ready for use; or it may be moulded into heels, in a solid form, and then applied.

COMPOUNDS FOR HEELS OF SHOES OR BOOTS.

Take two parts gutta-percha, one part sand, ground flint or granite, mix them well by passing between heated rollers. It is now ready to be moulded into heels, and will produce an article of wonderful durability. The compounds may be varied to suit the fancy of the manufacturer. The proportions may be varied by mixing a portion of saw-dust, or other fibrous substance. Heels thus made are exceedingly cheap, and will out-wear the firmest leather.

It will now be observed, that we have processes for the manufacturing of a purely vegetable leather, far superior to any other, at one-third the price—which will not decompose in any latitude, and is not affected by atmospheric changes—is perfectly sweet, and may be worn at any time, through heat or cold, wet or dry—through acids or oily combinations, with entire safety.

VARIOUS FIBROUS COMPOUNDS FOR IN-SOLES, STIFFENINGS OR COUNTERS, FOR ALL DESCRIPTIONS OF CEMENTED BOOTS AND SHOES.

May be made by the same process as the artificial leather, and rolled to any required thickness. These compounds make the best counters for all kinds of cemented boots and shoes, as they are water proof, and easily fitted and moulded to the shoe, after being properly warmed in the “Heater.” Old sail cloth, or cotton fabrics of every description, that may have become useless for any other purpose, make good in-soles, by rolling thereon a thin sheet of gutta-percha, and may be combined to any required thickness. Gutta-percha may be applied to all kinds of pasteboard, straw-board, coarse paper or cloth, thus forming a cheap and convenient water-proofing. This may be done by simply spreading the warm gutta-percha upon its surfaces. After the cement has been submitted to a drying process of a few hours, it should then be subjected to a heat of about 180° for the space of five minutes. This process completely expels the solvent, at the same time causes the cement to penetrate the substance upon which it is spread. This material for linings and coverings of boxes, or boxes made of heavy coarse paper thus prepared for packing boots and shoes, all kinds of fine goods, medicines, vegetable compounds, highly finished tools, etc., may be thus shipped on long voyages, and subjected to damp, mildew, and decomposition, with the utmost safety. Edges of boxes may be cemented together with gutta-percha by a warm iron, precisely like the soldering process.

Common paper boxes may be made water-proof by the process just described.

The cloth or paper thus prepared, forms an excellent water-proof lining for trunks, valises, or chests.

Stout cloth thus prepared may be made into tubes for conveying water to all parts of the house, or from the spring to the house. Water thus conducted remains as pure and sweet as when taken from the spring, and the tube is literally indestructible by all ordinary agencies.

Excellent speaking tubes may be thus prepared at a trifling expense.

PRACTICAL HINTS.

Gutta-percha may be mixed and ground together with almost an endless variety of substances, which substances are usually regarded as of little or no value in themselves; but being combined with gutta-percha, are thus transformed into valuable articles of mechanical manufacture. Much of the gutta-percha which is introduced into the market is nothing but a mixture of dirt, bark, and mineral substances, which entirely destroy its value. Great care should therefore be observed in its selection, as its purity makes its value.

Gutta-percha must be mixed or combined with what may be denominated imperishable substances, or substances which the gutta-percha renders imperishable.

In many of its combinations found in commerce, it is entirely destroyed and the manufactured article made worthless. In very many instances which have come to our knowledge, boots and shoes have been thus rendered of little or no value, and were justly returned to the manufacturers. Kid and leather shoes, with baked or burnt upper stock, and combinations of rubber cement, rot or decompose the fibres of all cloth or leather to which it is applied that contains any oleaginous substances. Thus kid and leather shoes, with baked or burnt upper stock, and combinations of RUBBER cement, which rot or decompose the fibres of all cloth or leather, which contain any oleaginous substance to which it is applied, have been thrown upon the market, thus producing a prejudice in some minds, and destroying confidence in their utility.

In England and France, where the use of gutta-percha is better understood and appreciated, it has been used in its application to shoes for several years. Gutta-percha soles are prepared to suit the various sizes of boots or shoes, and are thus sold in packages. Prepared cement in small boxes with directions is an article generally for sale. Thus any person can mend his shoes without the aid of the cobbler. The process is exceedingly simple, the sole requiring only to be warmed and pressed upon the shoe with the hand.

Thousands are thus enabled, especially in the manufacturing districts of those large commercial centres, to mend their own shoes at less than one-half the usual cost, and in a much superior manner. Foreigners, on arriving in this country, are greatly surprised at our lack of enterprise in this direction, and loudly call for the gutta-percha taps, especially after using the miserable, half-tanned, and poorly made, sewed or pegged trash, which is so abundant, quantities of which are sent to our Southern and Western markets. This is well illustrated by the anecdote of a Southern negro, who, having worn a pair of these cheap, roughly-constructed brogans, and finding them falling to pieces, said to his master, “What make these shoes come to pieces so soon?” “Why,” said the master, in reply, “those shoes grow at the East on trees.” “Is dat it, massa; well, den dese was picked before dey was ripe.”

CHAPTER II.
HINTS AND INSTRUCTIONS ON CUTTING PATTERN
FOR BOOTS AND SHOES OF EVERY DESCRIPTION.

It is well known to all shoe manufacturers, that great difficulty and trouble is constantly arising for the lack of some standard system of measurement, which shall enable the workman who is dependent simply upon his own unaided labors for a livelihood, or the manufacturer who employs many “hands,” to cut out their own patterns. As it now is, there are “pattern cutters” to whom the workman must apply for his sizes and patterns, thereby subjecting him to expense and loss of time. In order that all obstacles of that nature may be obviated and a reliable system or plan of cutting patterns be introduced, we herewith submit a system for cutting diagrams, or patterns of boots and shoes. The plan is simple, scientific, correct. For those whose experience has been limited, this method will be a perfect key to the mysteries of pattern cutting. The great desideratum with all boot and shoe makers, is to construct a neat, comfortable, well-fitting boot or shoe, so that in all cases they shall fit the foot. This can only be done by having the last made to fit the foot properly, and the upper cut to fit the last. Boots and shoes are usually cut, and lasts are made, to suit the eye, the fancy, whims, or traditions of manufacturers, as they are the responsible parties, as from them all “orders” emanate. Ask the manufacturer why the lasts are made crooked on the bottom—why hollow the shanks equally on both sides—why make a hollow on the outside of the last affect a fulness on the foot—why make the inner ball straight, when in the foot it is always round. No satisfactory answer can be given. Are these unnatural deformities required to make a well fitting boot or shoe? Why not make the last the natural shape, and let the shank remain firm and solid? If the last is made in perfect conformity to the foot, all parts of the boot or shoe would then remain in their proper positions, natural and easy to the foot. So far as our observation extends, there is no established principle in constructing lasts, as there is no conformity as a general thing, to the shape of the foot. This fault does not attach to the last maker, but to those who order them.

As a rule, we may say, all lasts should be made nearly straight on the bottom. The ball on both sides should be equally distant from a longitudinal line drawn from the centre of the toes to the centre of the heel.

As the foot indicates, the inner shank should be formed by rounding it from behind the large toe ball, and near it and forward to the heel seat, and two-thirds across it, passing the centre of the last, leaving the outside shank full and properly rounded to fit the foot. All parts of the last should conform to the shape and thickness of the foot. For ladies’ lasts, the spring of the toes and bottom of the last should be so concave as to give perfect ease and rest to the foot when standing, as seen in Fig. No. 1. No. 2. represents a last in common use; the upward course from the centre of the heel to the back portion of the heel, places it on an inclined plane, thus always pressing the foot forward, and pinching the toes, until from continuous pressure, the heel seat gives way and the stitches or pegs start at every step. For ladies’ high-heeled boots, see Fig. No. 3. By the horizontal and perpendicular line of the last, as represented, the foot is at rest. The slight curve prevents the foot from pressing forward, at the same time the elastic takes its proper position, thus allowing the boot to be drawn on with ease, and to be worn with comfort.

No. 4. represents a boot once very much in use, and even at the present, frequently seen. The wearer stands and walks, it will be observed, upon an inclined plane.

Fig. 1.See page 81.

Fig. 2.See page 81.

Fig. 3.See page 81.

Fig. 4.See page 81.

Every step presses the foot forward, causing the shoe to slip up at the heel, and always crowding the front portion of the foot and toes into a most uncomfortable position. Thus causing great pressure on the upper portion of the foot; if the foot is of a side-lace cut, the lacings are strained, torn, or broken by the continued efforts of the foot to bring the upper, and sole, to the natural position of the foot. Shoes thus cut, and made on such lasts are almost invariably bent in the shank in order to conceal the ignorance of the manufacturer or designer. But the foot is sure to betray the deformity of the last and the cut of the uppers. Boots and shoes thus made are literally spoiled, unless the wearer can keep the ankle back to an angle of forty or forty-five degrees, which is the position of the foot when thrown forward, while in a sitting position.

No. 5. represents a side view of a lady’s last for high-heeled boots, and its block. The blocks are changed to give any desired fulness on the same lasts. The blocks are represented in Nos. 1, 2, 3. Mr. John Kimball first invented and introduced them to the public in 1827. Since that period they have continued in general use, giving the most perfect satisfaction both in style and comfort. The practical utility of Mr. Kimball’s system is of the highest importance to the shoe dealer and manufacturer. It is equally clear that the same system should be adopted for mens’ and boys’ lasts so as to indicate the dimensions of boots or shoes by the use of a single letter of the alphabet. The mechanical part of the above mentioned system has been performed in a very faithful and workman-like manner by Mr. Joshua Hitchings, of Boston, Mass. The letters used by Mr. Kimball to indicate the width of soles and lasts are, A B C D E F. If a wider last is wanted it would be called G.

Fig. 5.See page 86.

In taking the measures of the foot, the tailors’ tape is the best, as it is non-elastic. Great care should always be used in taking measurements. In taking the length of the foot, it should rest evenly upon the size-stick, the weight of the body being about equal in its position. In taking the measure for the heel, place the end of the tape on the curve of the instep, and pass it around the end of the heel back to the centre or starting point; then place the end of the tape about three-fourths of an inch forward of the curve of the instep, pass it over the prominence of the foot, entirely around it; next place the tape on the ball of the large toe, pass it over the ball of the small toe around to starting point. These are the common measurements. Sometimes deformities of the foot require variations on account of corns, etc.

FITTING UP LASTS TO THE MEASUREMENTS OF THE FOOT.

For children, and youths, cut and fit them up full to the measure, and in some cases fuller. For boys and misses, fit full. For ladies fit closely, and be guided by the foot, rather than the fashion, or what is termed “style;” fit the heel full, the instep half an inch less than the measure, and most of the other measures one-quarter of an inch less. For Oxfordties, fit them one-quarter of an inch less than measure; the same for shoes with long quarters. For short quarters, as brogans, &c., fit over the instep full in order to produce ease. For coarse boots fit up full to all parts of the measure; for kip boots if thin, one-quarter of an inch less than the measure, but in all cases be guided by the hardness and thickness of the upper. In gentlemen’s fine boots, for all parts, let taste and fashion be your guide in length, toes, &c. Fit the heel up full to the measure, and all other parts snugly to the foot; be guided by flexibility or hardness of the foot, making all due allowance for tender parts, corns, callouses, or rolling of the small toes, and fulness of great toe joints, by fitting a piece on the last in the proper position and shape, to correspond to the variations as above.

CUTTING BOOT PATTERNS.

Opinions concerning the cutting of boots are very numerous. There seems to be little or no uniformity in the system of cutting. Mr. S. C. Shire, of Bloomsbury, Pa., received a patent for a boot-drafting, cutting, blocking machine, which patent bears date August 14th, 1847. It has received the approbation of the Southern and Western manufacturers, and has been adopted as a guide by them. Many of our own manufacturers have also adopted it. It operates with ease and accuracy, and is easily adjusted to any size.

As the process of boot cutting is very simple, many manufacturers cut by the eye. The apparatus alluded to will assist all who are commencing the business. Have the last agree with the foot in every part, then cut the boot-upper to fit the last, so that in lasting, it will come over the last easily and smoothly without straining, as all such pressure is an actual damage to the boot. Most boot-uppers are not crimped but jammed and crushed into their position. The crimping is of great importance and should be done with care. The crimp should agree in its form to the last in all its upper curves; then, when cut properly and fitted, it will last over smoothly and all parts will adapt themselves to their proper position, thereby preventing all friction, which is the origin of corns, and the various diseases of the foot. It is absolutely necessary that the measures be taken with great accuracy, and the last fit the measure, and the boot cut to fit the last, and all parts of the work done well, then the wearer will enjoy the luxury of a closely fitting boot, without any of the painful results which are usually consequent upon wearing new boots. The great secret of the ease, comfort, and elegance of a French boot is its perfect conformity to nature. The style of a boot is simply a matter of fancy. The boot-trees should more nearly imitate the natural limb, and not present that extreme swelled appearance, as many do, thus causing the side seam to burst out. Make the top of the boot leg slightly larger than the heel measurement as a general rule, and add to or diminish from it, as the instep is high or low. In some cases of high instep more room is wanted, consequently more leather in the instep; this is obtained by cutting the upper fuller at the bottom.

All lasts should be made with blocks, and high combs, for all kinds of boots or shoes, as thus the uppers are kept smooth, in good shape, and clean.

There is much confusion in the length of boots and shoes. This is caused by the manufacturers using the size sticks in common use, which are incorrect. Thus shoes marked fives, are made on a four and a half last; a five last should be made just ten inches long, and all below that should vary just one-third of an inch to each size, and all sizes above five should be subject to the same variation.

WOMEN’S LASTS.
Marked 2 is 9 inches long.
Marked 3 9? inches long
Marked 4 9? inches long
Marked 5 10 inches long
Marked 6 10? inches long
Marked 7 10? inches long
Marked 8 11 inches long
BOYS’ LASTS.
Marked 1 is 8? inches long.
Marked 2 9 inches long
Marked 3 9? inches long
Marked 4 9? inches long
Marked 5 10 inches long
MEN’S LASTS.
Marked 5 is 10 inches long.
Marked 6 10? inches long
Marked 7 10? inches long
Marked 11 12 inches long
Marked 12 12? inches long
Marked 13 12? inches long
Marked 14 13 inches long

The width of mens’ lasts on the bottom, vary one-twelfth of an inch for each size, and three-twelfths of an inch over the instep for each size. A man’s ten last of a good fulness measures across the ball three and three-eighths inches; across the heel two and five-eighths, and in the same proportions of fulness; the five’s last measure across the ball three inches, and the heel two and three-eighths, and the same proportions of fulness should for a ten’s last, girt ten and one-half inches over the instep, and the five’s should girt nine and one-quarter inches. A ten’s vamp for men’s Oxford-tie, measures across its extreme points, nine inches; five’s vamp, eight inches. Draw a line across from one extreme point to the other, and six and seven-eighths inches of that line will give the length for the ten’s vamp, and six inches will give the length for the five’s vamp. Five and one-half inches will be the proper length for the base line of a ten’s quarter; five inches for the five’s quarter; the quarter at the back of a ten’s upper is three and one-half inches high; the five’s quarter is three and one-sixteenth inches high. Draw a line from the front point of the quarter, to the top of the heel line on the quarter, and eight and one-quarter inches gives its length, and seven and one-quarter the length for the five’s; the front base line for the ten’s is three and three-eighths of an inch long, the five’s three inches long. Draw a line perpendicular from the base of the ten’s quarter to the top point, and five and one-eighths inches will give its height; four and five-eighths will be the height for the five’s quarter. Draw a line on the upper, after it is closed from the centre of the toes, to the top of the quarter, and also to the heel, and its length will be twelve and seven-eighths. On a ten’s last it is eleven and five-eighths full. The upper when folded and pressed together, will be three and one-half sizes larger than the last.

The width of Mr. Kimball’s seven F last across the ball is three and one-eighth inches; width of heel two and one-sixteenth inches. The A’s seven last across the ball is two and one half-inches, the heel two and three-sixteenths. By this it will be seen that his system for varying the width of his lasts, is one-eighth of an inch for each size across the ball, and one-sixteenth of an inch across the heel. With his three marked C, M, F,[1] &c., you have three degrees of fulness for each last, making it the most convenient system in use. The upper of A. No. 6 ladies’ shoe, should measure eight and five-eighths inches over the highest part of the instep; the No. 2 should measure seven and seven-eighths and one-sixteenth, over the same part. In this manner, the variation for each size is one-twelfth of an inch on each side of the vamp; this is the same variation as in the men’s uppers.

1. C—common; M—medium; F—full.

Children and misses shoes can all be arranged on the same system of diagrams. Every Boot and Shoe manufacturer and maker, should have full sets of patterns. By having a pattern of each size and style, there is no waste of time in drafting. The patterns can be easily and correctly altered or varied to meet any emergency that may arise. It is not safe to trust to the eye as it is liable to mistakes.

By following the directions here given, together with the instructions already laid down, any person of common capacity and ordinary ingenuity, can cut a full set of patterns for any description of boot or shoe required.

COMMON OR MEDIUM PROPORTIONS OF FEET.

MEN’S SIZES.
Size. Length of foot. Heel measure. Over the instep.
6 10? inches. 12½ inches. inches.
7 10? inches. 12½ inches. 9? inches.
8 11 inches. 13 inches. 9? inches.
9 11? inches. 13½ inches. 9? inches.
10 11? inches. 14 inches. 10¼ inches.
11 12 inches. 14½ inches. 10½ inches.
LADIES’ SIZES.
Size. Length of foot. Heel measure. Over the instep.
3 9? inches. 11¼ inches. inches.
4 9? inches. 11½ inches. inches.
5 10 inches. 11? inches. 9 inches.
6 10? inches. 12 inches. inches.
7 10? inches. 12? inches. inches.
BOYS’ SIZES.
Size. Length of foot. Heel measure. Over the instep.
1 8? inches. 10½ inches. 7? inches.
2 9 inches. 11¼ inches. inches.
3 9? inches. 11½ inches. 8? inches.
4 9? inches. 12 inches. 8? inches.
5 10 inches. 12¼ inches. 8? inches.
YOUTHS’ SIZES.
Size. Length of foot. Heel measure. Over the instep.
9 7 inches. inches. inches.
10 7? inches. 9 inches. inches.
11 7? inches. inches. 7 inches.
12 8 inches. inches. inches.
13 8? inches. 10 inches. inches.
MISSES LASTS.
Size. Length of foot. Heel measure. Over the instep.
10 7? inches. 10 inches. 6? inches.
11 7? inches. 10? inches. 6? inches.
12 8 inches. 10? inches. 7 inches.
13 8? inches. 11 inches. 7? inches.
1 8? inches. 11? inches. 7? inches.
2 9 inches. 11? inches. inches.
C LASTS.
All Children’s Lasts should always be made Block Lasts.
Size. Length of foot. Heel measure. Over the instep.
10 7? inches. 10 inches. 6? inches.
9 7 inches. 9? inches. inches.
8 6? inches. 9? inches. 6? inches.
7 6? inches. 9 inches. 6? inches.
6 6 inches. 8? inches. 6 inches.
5 5? inches. 8? inches. 5? inches.
4 5? inches. 8 inches. 5? inches.
3 5 inches. 7? inches. inches.
2 4? inches. 7? inches. 5? inches.
1 4? inches. 7 inches. 5? inches.
0 4 inches. 6? inches. 5 inches.

Remarks.—The toes of the smallest sizes of children’s lasts should be made two sizes wider proportionately, than the largest size, i. e., one-sixth of an inch, as the small foot is wide and soft, requiring more room for its expansion. Thus the practical advantages to be derived, by cutting the patterns by the packed diagram principle, (No. 8,) are made clear, as the foot of a child grows faster in length than in width.

By the foregoing scale the length of the foot and other measurements in inches, and all shoes from the smallest child’s to men’s elevens, are obtained, and by following the same rule, smaller or larger sizes may be cut.

By having all lasts, diagrams, and patterns, made by the scale, and all proportions of fulness of lasts regularly graded, making the children’s much the fullest in width, owing to the greater degree of roundness of the foot, and wider in proportion, on account of rapid growth. In preparing patterns for children, due allowance must be made for the increasing fulness of the ankle. The same caution is applicable to misses, but not to so great a degree.

No. 6 is the side view of a gaiter boot upper, with last and block, giving the “pitch” line, concerning which there is quite a diversity of opinion, also the heel line, instep, waist and toes.

Fig. 8.See page 95.

Fig. 6.See page 95.

By measuring the instep of a foot with callippers, one half of the distance gives the centre. Then take the thickness of the large toe in the same manner and half the thickness gives the centre; then draw a line from that to the instep centre—carry the line a short distance beyond, to where the callippers strike the bottom of the foot just in front of the heel, and the end of the last, (as seen by a dotted line in the centre) whatever “pitch” you may give the toes. The “pitch” is governed by the height of the heel as seen in No. 3. Boot cutters make it a convenient practice to draw from that centre, a perpendicular line in order to give the centre of the boot leg at the top, and all is governed by the height of the heel.

By a little attention to the front line (No. 7,) will be seen, the true shape of a boot form or crimp, and the back line, the boot properly treed; the centre line, the seam. By passing the eye up the instep measure line, at the top is seen the curve that the fulness represents. That curve, or line, from the toes to the ankle line is carried in, or out, as the heel measure may determine. By having a pattern of that curved line, from the toes to the ankle line, all the variety of fulness is obtained, as is readily seen.

The ankle measure in many cases, is three-eighths of an inch shorter in a direct line than the heel line; that is, when these lines are doubled, as seen in No. 7.

Fig. 7.See page 98.

Having a pattern of that curve line from the ankle to the toes, of all styles and varieties of boots and shoes, by moving it out in the same direction as the heel measure, to the instep, one-twelfth of an inch, (as that is a size) as seen in Mr. Parrott’s diagram for cutting uppers; that makes it a size fuller and vice versa. As that curved line remains the same through all the sizes, by having that pattern, and one side of it properly curved, for the heel line, and a portion of the same for the bottom line or curve, and those lines properly divided off and numbered, for each size of any desired design, by that pattern all sizes may be cut with ease and accuracy. Some have their several patterns fitted for the varieties of shoes they wish to manufacture. For custom work, they are very convenient. As the measure of the foot is the proper guide, draw the bottom line, then the heel, giving it the position desired for the shoe or boot, then the width of the toes, observing their elevation, as the shoe may be heeled or not. Then apply the heel measure; draw the instep line from the toes to the ankle, draw a line for, or from the toes and ankle, and you have the desired result.

Some cutters draw only one instep curve line, and make one-third of a size allowance for the length on the heel, and two-thirds of a size on the toes, for each size, and one-twelfth of an inch on the bottom at the heel, and a little more on the toes. It produces about the same result, regulating the height of the quarter by the same heel scale, as fancy may dictate.

In 1832, we made the first full set of diagram patterns that we ever used; since that time the principle has spread from Maine to the far West, and a change has been wrought in the manufacture of shoes by machinery that causes the old-fashioned manufacturers to blush at the reflection that new tools, new machines, new ideas, have been introduced successfully, in spite of their determined opposition. But it must be confessed that a great proportion of the machines and tools now in general use, are exceedingly imperfect. Most of the really important improvements that have been made, are the products of that class of mechanics who have brains, but shallow pockets. The ideal must always precede the actual, and the poor shoemaker who conceives an idea that his superior genius discovers to be really practical, is too often regarded as an idle dreamer, and the old adage is at once applied, “Ne sutor ultra crepidam”—no shoemaker should go beyond his last.

The science of shoe manufacturing is yet to be greatly changed and improved. There is, in our opinion, no branch of the mechanic arts more susceptible of improvement than this; we mean in the process of manufacture, none that admits of more machinery and tools. All parts of the stock can be cut and fitted by machinery, far superior to the hand methods. The rounding of pump out-soles, feather edging, the pricking of holes or stitches, all in-soles for welted boots or shoes, can be fitted precisely alike. All this work should be done by the “Boss” before the work is distributed to the workmen, then, of course, the shape of the shoe and edges would present a uniform appearance.

The foregoing suggestions may be questioned by those who have little perception and less knowledge, but nevertheless, the march of progress will surely witness factories arranged with perfected machinery, so that all parts of the work will be done under the supervision of skilful and practical workmen. By improved processes of manufacture, boots and shoes will be made durable and firm as the stock will admit, and the finish will far exceed that now produced by the ordinary methods, while those who take the lead in the market, by the facilities they possess, will be able to introduce and form the prevailing styles or fashions. There are many obvious advantages which readily suggest themselves, to be gained by the introduction of improved machinery which we have not space to enumerate.

In collecting the “Hint’s and Facts,” here presented, we have carefully considered the subject, and examined those tools and machinery that are now in general use in this country; also the drawings of many and various machines, tools, etc., that have been published in England and France. From these sources, and our general observations, experiments, etc., we are fully convinced that the day is not far distant when marked and beneficial changes will be successfully introduced into this all-important branch of the mechanic arts. We will here remark, that in conversation with very many of our most energetic and leading shoe manufacturers, we have found the most sanguine believers in the various improvements suggested. New and improved machinery for sewed, pegged and cemented work; cements for rubber compounds, gutta-percha and chemical unions, are now being successfully introduced, together with new tanning combinations, all of which are yet to take a prominent and important place in the manufacture of boots and shoes.

CHAPTER III.
INSTRUCTIONS
FOR THE
Manufacture of French Custom Boots, Shoes, and Gaiters.

BY FREDERICK LAUGENBECK.

First, place the foot to be measured upon a sheet of white paper. Mark around the foot with a long pencil, being careful to hold it in a perpendicular position. Next, take the circumference across the ball and instep with a tape measure. Next measure the heel and calf.

For calf boots, the boot must be one-fourth of an inch wider on the heel than the foot, and the ankle one-fourth of an inch less than the heel measure.

CALF-LIKE MEASURE OF THE LEG.—LAST MEASURE.

The last must be one and one-half of a size longer than the foot, and as wide as the widest part of the foot.

For stubb toes, the last should be one size longer.

Proper allowance should be made for corns. Place a round knob made of leather, or any other suitable substance, on the last, just the size of the corn, or enlargement, on one or both sides of the last, according to circumstances.

The instep must be one-eighth of an inch less than measure.

For a sound, healthy foot, make the last one-fourth of an inch less on the ball, and three-eighths of an inch less on the instep.

Patent leather boots, around the ankle must be full with the measure as the stitches contract.

INSTRUCTIONS FOR LASTING BOOTS.

If a boot is well cut, and not properly lasted, the boot will not fit.

Soak the counters well in water. Paste between each.

Draw the uppers smoothly over the last, as tightly as the leather will bear.

In drawing the uppers over the last, the counter should be left about half way into its place or position.

After the uppers are well lasted over the ball, then drive the heel last down to its place.

Now commence to last the boot in the shank; smooth either side alternately, towards the toe, until it fits smoothly.

Remarks.—Judgment should always be used in the manufacture of boots or shoes for tender feet. No specific directions can be given; the good sense and discretion of the artizan will suggest such modifications of the rules as the case requires. The instructions given concerning “corns,” will usually correct the difficulty, but in cases of general tenderness of the feet, the alterations must be made throughout.

Around the heel, the patent leather boot should be three-eighths of an inch larger than is the calf boot.

SHOES.

The last should be two sizes longer than the foot in order to secure comfort. The reason is obvious; the foot works farther into the shoe, than in the boot.

The last, at the instep, should be as wide as the foot, because the stitching contracts the leather; otherwise the shoe will cause great discomfort. The shoe should be made one-fourth of an inch less than measure across the ball of the foot.

GAITER BOOTS.

The last should be made the same as for calf-skin boots, whether patent leather, or other material.

PREPARATION OF STOCK.

Soak the leather well in water. Remove all the fleshy substance, from stock of every description.

Draw the in-sole well over the last. Let it remain until nearly dry. Hammer the in-sole after removal. Next, cut the in-sole as required; by the sole thus prepared, cut the other sole.

The remainder of the stock should be nearly dry before cutting up.

TO PREVENT SQUEAKING.

Ruff the soles with a rasp, then paste between them. Put every piece comprising the heel on separately, rasp every lift, and paste as before.

                                                                                                                                                                                                                                                                                                           

Clyx.com


Top of Page
Top of Page