CONTENTS.

Previous

CHAPTER I.

INTRODUCTORY AND HISTORICAL.

Primitive methods of leather manufacture — Use of leather by the ancients — Progress of leather manufacture in England — Methods of production of leather — Vegetable tannages — Combination tannages — Use of aluminium, iron and chromium — Oil- and fat-leathers — Difficulties of scientific treatment PAGE 1

CHAPTER II.

INTRODUCTORY SKETCH OF LEATHER MANUFACTURE.

The object of tanning — Washing and soaking — Removal of hair by liming — Unhairing by putrefaction — Unhairing and fleshing — Deliming — Bating, puering and drenching — The vegetable tanning process — Currying — Alum, chrome and chamois leathers PAGE 7

CHAPTER III.

THE LIVING CELL.

The structure of cells — White blood-corpuscles — The yeast-cell — Epidermis cells — The building up of plants PAGE 10

CHAPTER IV.

PUTREFACTION AND FERMENTATION.

The nature of ferments — Organised and unorganised ferments — Classification of organised ferments — General properties of ferments — The alcoholic fermentation — The action of enzymes or unorganised ferments — The destruction of ferments by heat and antiseptics — The products of fermentation — The fermentations of the tannery — Fermentation in bating and puering — Fermentation in the tanning liquors — Moulds and mildews — Control of fermentation PAGE 15

CHAPTER V.

ANTISEPTICS AND DISINFECTANTS.

Distinction of antiseptics and disinfectants — Lime — Sulphur dioxide — Manufacture of sulphuric acid — Bisulphites and metabisulphites — Boric acid and borates — Mercuric chloride — Mercuric iodide — Copper sulphate — Zinc salts — Arsenic — Fluorides — Phenol — Use of carbolic acid — Eudermin — Creasote — Creolin — Salicylic acid — Benzoic acid — Cresotinic acid — Anticalcium — “C.T.” bate — Naphthalene sulphonic acid — Naphthols — Hydronaphthol — Oxynaphthoic acid — Carbon disulphide — Formaldehyde — Triformol — Camphor and essential oils PAGE 21

CHAPTER VI.

THE ORIGIN AND CURING OF HIDES AND SKINS.

Marking of hides — Fellmongering of sheep-skins — The use of salt — Salting of packer hides — Brining — Dry-salting — Indian plaster cures — Analysis of salt-earths — Salt- and iron-stains — Drying of hides and skins — Damage by insects — The warble-fly — Damage by branding — Cockle PAGE 33

CHAPTER VII.

STRUCTURE AND GROWTH OF SKIN.

Similarity of Mammalian skins — Development of skin — Structure of calf-skin — The epidermis — The structure of hair — The sebaceous glands — The development of hair — The hair-sheath — The hair-muscle — The hyaline layer — The corium — Connective tissue — Fat cells — Striped muscle — Elastic fibres — The unhairing process — The sweating process PAGE 46

CHAPTER VIII.

THE CHEMICAL CONSTITUENTS OF SKIN.

The keratin tissues — Production of gelatine from connective tissue — Analyses of hide and gelatine — Constitution of gelatine — Analysis and Reactions of gelatine — Decomposition of gelatine — Reactions of gelatine — Chondrin — Coriin — Hide-albumin — “Acid” and “alkali” albumins — Egg-albumin — Vitellin — Casein — Keratins — Elastic fibres — Analytical methods — Kjeldahl process PAGE 56

CHAPTER IX.

THE PHYSICAL CHEMISTRY OF THE HIDE-FIBRE.

Causes of swelling and contraction — The essentials of the tanning process — The constitution of matter — The nature of molecules — Vapour-pressure — Surface-tension — Solution-pressures — Jellies — Crystals — Osmotic pressure — Electrolytic dissociation — Electrolysis — Reactions of ions — Absorption of water by gelatine — Dehydration by alcohol — Action of acids, alkalies and salts on gelatinous fibre — Physical explanation of swelling — Action of acids on gelatine — Action of alkalies on gelatine — Effect of salt — The pickling process PAGE 73

CHAPTER X.

WATER AS USED IN THE TANNERY.

Impurities of natural water — Hardness — Soap test — Temporary hardness — Clark’s softening process — Archbutt and Deeley’s softening apparatus — Other appliances — Effect of temporary hardness in tanning and dyeing — Permanent hardness — Boiler scale — Mud — Iron — Alumina — Soda — Copper, lead, etc. — Sulphuric acid — Nitrates and Nitrites — Chlorine — Carbonic acid — Silicic acid — Effect of hardness on plumping — Peaty waters PAGE 93

CHAPTER XI.

SOAKING AND SOFTENING OF HIDES AND SKINS.

Washing of fresh hides — Danger of putrefaction — Soaking of salted hides and skins — Soaking and softening of dry and dry-salted hides — American wash-wheel — Chemical methods — Difficulty of softening hides dried at high temperature PAGE 108

CHAPTER XII.

DEPILATION.

Methods of depilation — Sweating process — Liming — Sources of lime — Quicklime — Slaking of lime — Solubility of lime in water — Analysis of lime — “Available” lime — Action of lime on hide — Liming in pits — Suspension limes — Effect of warming limes — Quantity of lime required — The Buffalo method — Action of old limes — Solution of hide substance by limes — Sodium and potassium hydrates — Payne and Pullman’s process — Alkaline carbonates — Alkaline sulphides — Sodium sulphide — Calcium Sulphydrate — Gas-lime — Tank-waste — Lufkin’s liming preparation — Barium sulphydrate — Realgar, or red sulphide of arsenic — “Inoffensive” unhairing solution — Earp’s patent — Unhairing on the beam — Unhairing machines — Vaughn machine — Leidgen machine — Unhairing in stocks and wash-wheel — Jones machine — Fleshing — Vaughn fleshing machine — Rounding PAGE 119

CHAPTER XIII.

DELIMING, BATING, PUERING AND DRENCHING.

Methods of removing lime and reducing swelling — Use of acids — Lactic, acetic and formic acids — Boral — Sodium bisulphate — Boric (boracic) acid — Borax — “Pulling down” process — Use of ammonium chloride and sulphate — Pickling solutions — Drenching with lactic acid — Metabisulphite of soda — Washing out lime, French process — Nesbitt’s process — Use of carbonic acid — Carbolic acid — Cresotinic acid — Oxynaphthoic acid — “Anticalcium” — “Acrilene bating acid” — “C.T. Bate” — Use of sulphides and polysulphides — Babool pods — Bran-drenching — Bating and puering — Causes of bating effect — Pepsin — Trypsin, or Pancreatin — Wood’s researches — Erodin — Palmer’s experiments — Other artificial bates — Relative effect of dog- and pigeon-dung bates — Analysis of dungs — “Scudding,” or “fine hairing” — Preservation and use of dung PAGE 152

CHAPTER XIV.

ALUM TANNAGE, OR TAWING.

Nature of leather — Mineral tanning substances — Salts of aluminium — Alums — Aluminium sulphate — Effect of salt in tawing — Basic alumina solutions — Tawing of skins for rugs — Calf-kid manufacture — Glove-kid — Green leather and other combination tannages PAGE 184

CHAPTER XV.

IRON AND CHROME TANNAGES.

Iron tannages — Chrome tannages — Chemistry of chromium compounds — Knapp’s method of chrome tannage — Cavallin — Swan — Heinzerling — Hummel’s improvement — Schultz’s method — Theory of the two-bath process — Practical management of the two-bath process — Dennis’s chrome tanning liquor — Procter’s liquors — Theory of basic process — Practical use of basic liquors — Washing and neutralisation — Effect of sulphur on chrome leather — Bluebacking — Fat-liquoring — Dyeing of chrome leather — Glazing and finishing PAGE 198

CHAPTER XVI.

PRINCIPLES OF THE VEGETABLE TANNING PROCESSES.

Methods of sole-leather tanning — Finishing of sole-leather — Theory of vegetable tannage — Deliming of sole-leather — “Mellowness” of liquors — Penetration of tannage — Drying of sole-leather — Tanning of dressing leathers — Preparation for tannage — Avoidance of “bloom” — Tannage of moroccos and other skins PAGE 220

CHAPTER XVII.

COMBINATION OF VEGETABLE AND MINERAL TANNAGES.

Early combination tannages — Respective effect of mineral and vegetable tannages — Use of fat-liquor — Action of mineral and vegetable tanning materials on each other — Danish and Swedish glove leathers — Green leathers — Making of fat-liquors — Chrome combinations PAGE 236

CHAPTER XVIII.

VEGETABLE TANNING MATERIALS.

Distribution of tannin in plants — Structure of barks — Botanical list of important tanning materials PAGE 242

CHAPTER XIX.

THE CHEMISTRY OF THE TANNINS.

Sources of tannins — General qualities of tannins — Chemical constitution — Catechol- and pyrogallol tannins — Catechins — Tendency of Catechol tannins to darken with light — “Physiological” and “pathological” tannins — Presence of mordant colouring matters PAGE 294

CHAPTER XX.

THE SAMPLING AND ANALYSIS OF TANNING MATERIALS.

The International Association of Leather Trades Chemists — The American Official Association of Agricultural Chemists — The sampling of material — Preparation of solution for analysis — Extraction of solid materials — Total soluble matter — Evaporations of solutions — The weighing of residues — The determination of non-tannins — The hide-powder filter method — The hide-powder shake method — Determination of moisture — Colour-measurement PAGE 300

CHAPTER XXI.

THE GRINDING OF TANNING MATERIALS.

Primitive methods of grinding — The bell mill or coffee mill — Disc mills — Disintegrators — Carr’s disintegrator — Carter’s disintegrator — Adjustment of disintegrators — The Williams pulveriser — Myrobalans and Valonia crushers — Sawing mills — Shaving mills — Dyewood cutting machines — Screening of ground materials — Hatching of bark — Disintegrators and fire insurance — Dust from disintegrators — Chain conveyors — Belt conveyors — Vibrating conveyors PAGE 316

CHAPTER XXII.

THE EXTRACTION OF TANNING MATERIALS, AND THE MAKING OF EXTRACTS.

Leaching — Early forms of leaches — The press-leach system — Handling of liquors — Distributing troughs and valves — Construction of leaches — Influence of temperature — Use of silent boiling jet — Closed extractors — Sprinkling leaches — Manufacture of extracts — Decolorisation of extracts — Soluble extracts — Concentration of extracts — Yaryan evaporator — Multiple effects — The use of extracts in the tannery — Effect of temperature on extraction and colour PAGE 328

CHAPTER XXIII.

FATS, SOAPS, OILS AND WAXES.

Characteristics of fats and oils — Chemical constitution — Nature and production of soaps — Insoluble soaps — Distillation of fats — Solvents of oils — Drying oils — Saturated fatty acids — Non-drying liquid fatty acids — Less-saturated liquid fatty acids — Castor oil — Tallow — Neatsfoot oil — Wool fat — Holden fat — Distilled wool grease — Distilled stearine — Olive oil — Castor oil — Turkey-red oil — Linseed oil — Boiled oils — Japan for leather — Cottonseed oil — Sesame oil — Cod oil — Shark liver oil — Whale oil — Seal oil — Menhaden oil — Fish oils — Fish tallow — DÉgras and Sod oil — Waxes — Sperm oil — Beeswax — Carnauba wax — Japan wax — Volatile or essential oils — Birch oil — Wintergreen oil — Mineral oils and waxes — Vaseline and vaseline oil — Paraffin wax — Ozokerit — Resin oils — Resin PAGE 350

CHAPTER XXIV.

OIL TANNAGES, AND THE USE OF OILS AND FATS IN CURRYING.

Primitive use of oil in leather manufacture — Chamoising and the production of washleather — Manufacture of Moellon, or DÉgras — Sod oil — Formaldehyde leathers — “Crown” and “Helvetia” leathers — Theory of oil leathers — Processes of currying — Theory of the stuffing process — Hand-stuffing — Drum-stuffing — Stuffing of dry leather — “Spueing” and its causes — Fat-liquoring PAGE 378

CHAPTER XXV.

DYES AND DYEING.

Coal-tar colours — Acid and basic colours — Theories of dyeing — Fixation of colours on leather — Mordants and mordant colours — Curriers’ inks — Glazes and finishes — “Assistants” in dyeing — Bronzing — Fading of colours — Practical methods of leather dyeing — Use of dyewoods — Iron “strikers” — Tannin blacks — Staining — Theory of colour-mixtures — Finishing dyed leathers — Testing of dyes — Injurious effects of metals in dyeing PAGE 394

CHAPTER XXVI.

EVAPORATION, HEATING AND DRYING.

Theory of evaporation — Boiling point and vapour-pressure — Consumption of heat in evaporation — Heat-units — Mechanical energy of heat — Evaporation by “multiple effect” — Vapour-pressure of atmospheric moisture — Wet and dry bulb thermometers — Heat and air required in leather-drying — Loss of heat by buildings — Quantity of heat given by steam and hot-water pipes — Screw-fans for drying — Centrifugal fans — “Turret” dryer — Downward ventilation — Arrangement of steam-pipes — Hot water pipes PAGE 420

CHAPTER XXVII.

CONSTRUCTION AND MAINTENANCE OF TANNERIES.

Selection of site — Arrangement of buildings — Fire insurance — Automatic sprinklers — Possibility of extension — Production and distribution of power — Electric motors — Shafts, pulleys and belting — Balancing of machinery — Fire-risk from bark mills — Chain-conveyors — Lubricating oils — Construction of pits — Underground pipes and overhead troughs — Pumps and pumping appliances PAGE 444

CHAPTER XXVIII.

WASTE PRODUCTS AND THEIR DISPOSAL.

Hair — Fleshings and glue-stuff — Fat — Bate-shavings — Horns — Spent tan — Tan-furnaces — Sewage and other waste liquids — Chemical purification of sewage — Settling tanks — Filter-presses — Bacterial purification of sewage — Tannery waste-liquors PAGE 460

APPENDIX A.

METHOD OF THE INTERNATIONAL ASSOCIATION OF LEATHER-TRADES CHEMISTS FOR THE ANALYSIS OF TANNING MATERIALS: Corrected to 1901.

Sampling from bulk — Preparation for analysis — Preparation of infusion — Determination of tanning matters and non-tannins — Colour-measurement — Analysis of used liquors PAGE 475

APPENDIX B.

THE DECIMAL SYSTEM.

Metrical weights and measures — Centigrade thermometer PAGE 481

APPENDIX C.

METHOD OF ANALYSIS OF TANNING MATERIALS OF THE AMERICAN ASSOCIATION OF OFFICIAL AGRICULTURAL CHEMISTS: Corrected to 1901.

Preparation of sample — Quantity of material — Moisture — Total solids — Soluble solids — Non-tannins — Tannins — Testing of hide-powder — Testing non-tannin filtrate PAGE 482

APPENDIX D.

LISTS OF COAL-TAR DYES SUITABLE FOR DYEING AND STAINING LEATHER, furnished by Mr. M. C. LAMB.

Colours for staining leather — Colours for dyeing vegetable-tanned leather — Dyeing and finishing chrome-leather — List of colours suitable for chrome-leather PAGE 485

INDEX PAGE 499


PRINCIPLES
OF
LEATHER MANUFACTURE.

line
                                                                                                                                                                                                                                                                                                           

Clyx.com


Top of Page
Top of Page