CHAPTER VIII The Smoke Goes up the Chimney

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"Remember that the new chimneys are not to smoke," wrote General Washington from New York in 1776 to his kinsman and overseer, Lund Washington, regarding the remodeling of Mount Vernon. That admonition is just as necessary today as then. A chimney is still an essential part of a house. Also, despite the newest and most effective heating systems, family life, in the country at least, still centers around the hearth. Old, new, or merely middle-aged, no country home is considered properly equipped without at least one fireplace.

There is no use in pretending that they are needed for heat, but the leaping flames and brisk crackling of burning twigs are a cheery sight and sound. "Harriet will have her fireplace fire even though she has to open all the doors and windows," chuckled one householder. This ceases to be a pleasantry if doors and windows have to be thrown wide to let out smoke instead of excess heat. Then this center of family cheer becomes as exasperating as any other inanimate thing that doesn't work.

If, by purchase of an existing structure, a householder has become heir to such a problem, simple things, like fireplace hoods, capping the chimney, or increasing its height, can be tried. If these fail, architectural counsel is the next step. Such trouble is more frequent in houses dating after the stove era than before. The old masons built fireplaces for practical use rather than for occasional indulgence. They had never heard of aerodynamics but they knew how to construct fireplaces that would give out real heat as well as chimneys that carried the smoke where it belonged, up and out.

Of course some unwise features are to be found in the old work but, for the most part, design and proportions cannot be improved. The angles of sides and back, size of opening and throat, location of smoke shelf, size and proportions of smoke chamber, all were determined through years of rule of thumb experiment where only the best results survived. Therefore, the owner of an antique country home with chimney and fireplaces intact should think twice before he gives orders to demolish them. Similarly, he who is building a new house can well plan to reproduce the old fireplaces in size and shape.

Building proper chimneys and hearths was slowly evolved through the centuries. In the late 18th century, an American codified this masonic lore and established the scientific basis for a proper fireplace so cogently that even today his principles form the backbone of fireplace building. He was born Benjamin Thompson, March 26, 1753, at Woburn, Massachusetts, but is better known as Count von Rumford of the Holy Roman Empire.

"The plague of a smoking fireplace is proverbial," began Rumford in his treatise on the subject, written during his years in the service of the Elector of Bavaria. Stripped of the involved terminology characteristic of the natural philosopher of that day, his specifications for a smokeless, heat-radiating fireplace are very simple and depend on three fundamentals. First, the size of flue must be in proportion to the fireplace opening. Second, the angles of back and jambs must be such that they will reflect heat into the room. Third, throat and smoke chamber of proper size and shape are essential because the former improves the draft while the latter prevents smoke from being blown out into the room by a down draft within the chimney flue.

From this it is clear that the New England-reared count of the Holy Roman Empire was really describing the type and design of fireplace in general use at home in his boyhood and explaining the scientific reasons for its superiority over European rectangular ones, built throatless and without a smoke chamber. As stated before, technical men today generally go back to Rumford's work and the American tradition behind it, but in one particular they make a wise departure. Instead of a single common flue, they advocate separate ones for each fireplace.

These modern specifications, based on several centuries of good practice, are as follows: The fireplace should be at least 18 inches deep and have a hearth 20 inches wide. The size of opening must of course be in proportion to the dimensions of the room, but one with lintel less that 26 inches above the hearth is not practical because of difficulty in tending the fire. A good maximum height is 42 inches. The width should be in accord and exceed it so that the opening is a well-proportioned rectangle with its greater dimension horizontal.

In our country home, built about 1765, there are three fireplaces, each of different size and proportions. The largest, where the cooking was done, is 50 inches wide by 37 inches high and 18 inches deep. The one in the old parlor has a width of 38-1/2 inches, a height of 28-1/2 inches, and a depth of 13-1/2 inches. The smallest has an opening just off the square which is 27 inches wide by 25-1/2 inches high with a depth of only 11 inches. All three are non-smokers under all conditions of wind and weather. With proper size of wood they are easy to tend and good sources of warmth except in real winter weather. Each is individualistic in hearth dimensions, the largest of course being that of the old kitchen with a hearthstone over seven feet long by two feet wide.

Whether heat radiates into the room, or goes up the chimney along with the smoke, depends on the angles of fireplace sides and back. The former should be set at an angle of about 60 degrees so that they flare outward from the back wall. There are two schools of thought regarding the back. One would have the forward pitch begin one third of the distance from floor to lintel; the other favors the slope starting at the bottom and continuing upward in an unbroken plane. In the former, the pitch should be about 23 degrees from the vertical; with the latter, 18 degrees will suffice.

From this point the consideration of dimensions goes up the chimney. In its standard ordinance for chimney construction, the National Board of Fire Underwriters calls for fireplace flues with a draft area of one-twelfth of that of the fireplace opening and determines this area as a circle or ellipse that will fit within the tile used to line the flue. As it is difficult to obtain flue linings of exactly the desired area, it is better to select a size slightly larger, rather than one smaller, and so make sure of sufficient capacity under all weather conditions.

Between the lintel of the fireplace and the point where the flue commences come the three structural features so stressed by Count Rumford. They are the throat, smoke shelf, and smoke chamber. As its name implies, the throat is the opening through which smoke, hot gases, and some flames pass on their way upward. Experts hold that its correct construction contributes more to the efficiency of a fireplace than any other feature, save proper flue design. The area of the throat opening should not be less than that of the flue and its length must be equal to the width of the fireplace. It should be located eight inches above the lintel. Under present practice, a cast-iron throat with a damper which can be opened and closed to regulate the up-chimney flow is standard. Also, when the fireplace is not in use, this damper can be closed and so prevent loss of other heat.

The smoke shelf comes immediately above the throat and is formed by recessing the brickwork of the back the full width of the chimney for at least four inches. With very large fireplaces, it may be as much as twelve inches. The object of this feature is to stop any accidental draft within the flue from going farther and blowing smoke out into the room. The area in between this and the flue itself is called the smoke chamber. Here the walls are drawn in with a gradual upward taper to the point where the flue lining begins. The chamber so formed can and does hold accumulated smoke temporarily when a gust of wind across the chimney top cuts off the draft for a moment.

In building chimneys, the old masons varied their structural ways and materials according to the part of the country in which they worked. New England workmen were partial to a central chimney, the core around which the house was built, and their usual material was stone. Occasionally brick was used but this material was more in favor with old houses of the middle states and the South. Here, instead of the central stack, a chimney was built in each of the two end walls. The climate was milder and the style of architecture, with central hall and stairway, made such practice desirable.

The mark of an old chimney is its massive construction. In those of the central type, it is not uncommon to find a foundation pier of ten by twelve feet in the cellar. This was laid dry and just below the level of the first floor, large transverse beams were put in place to support the hearthstones of the fireplaces above. Here dry work stopped and, from there to the chimney top, all stones were laid in a mortar made of lime and sand. At a point above the smoke chambers of the various fireplaces and the brick-oven flue (always a part of the kitchen fireplace) all came together in a common flue. Here the chimney gradually tapered to the top and was usually about three or four feet square where it came through the roof. Originally such chimneys were entirely of stone. Comparatively few are found in original condition today. Time and weather usually made repair or repointing of the portion above the roof line necessary and, in the course of it, brick was often used instead of stone.

By ample proportions the old masons achieved fire safety. This can now be accomplished with a distinct saving in space if one is building a new chimney. There are certain fundamental provisions as stated in the standard chimney ordinance cited above. These are tedious and complicated reading for the layman, but to architects, builders and masons, they simply mean standard workmanship and materials that have been used for years to insure correctly functioning chimneys. Possibly a brief resumÉ of these fundamentals is not out of place in order that the prospective country house owner may not demand the impossible in his schemes for convenient closets, cupboards, or even a stairway.

The chimney may be built of brick, stone, reinforced concrete, concrete blocks, or hollow tile of clay or concrete.

All chimneys should rest on an adequate foundation located below the frost line and both chimney and flues should adhere strictly to the perpendicular.

If an angle is necessary, it ought not to be greater than 45 degrees.

No offset should be over three-eighths of the total width of the chimney.

In laying brick or other material, care should be taken that all joints are tight and completely filled with mortar.

Unlined chimneys are not prohibited but the best arrangement is one in which all flues are lined with fire clay tile, joints well set in mortar, and each flue separated by a partition of brick. Only sound, uncracked tile should be put in place.

Fireplace walls must be of ample proportions to support the chimney and at least eight inches thick. It is further suggested that they be lined with fire brick.

The woodwork around fireplaces must not be closer than four inches to the back wall of a chimney and floor beams must be two inches away from a chimney wall. The space between should be filled with loose crushed cinders or other porous incombustible material to form a fire stop.

Plaster for exterior walls of a chimney should be applied direct or on metal lath. No wood furring or lath.

The hearth, which may be of brick, stone, tile, or concrete, must be supported by a masonry trimmer arch or similar fire-resisting construction. Both hearth and arch should be at least twenty inches wide and not less than two feet longer than the width of the fireplace opening.

If the mantel is of wood, it must not be placed within eight inches of the jambs, or twelve of the lintel.

The minimum height of chimneys above the roof line is two feet for hip, gable, or mansard roofs, and three for flat ones.

Chimney caps must not reduce the effective draft area of flues.

In connecting the smoke pipe of a heating plant, incinerator, or water heater to its flue in the chimney, the opening must be built with a fire clay tile collar and the smoke pipe should not protrude into the flue beyond the collar. Otherwise, the efficiency of the draft is materially impaired.

In addition, home owners may have other features installed that will do much to increase heat production of fireplaces and convenience in the use of them. One is the steel fireplace form, built into the chimney. This takes the place of jambs, back, throat, smoke shelf, and smoke chamber and is so designed that behind sides and back there is an air space opening into the room through intake and outlet vents on either side of the fireplace. The cold air of the room is drawn into this space, heated by radiation and returned. It acts on the order of a hot air furnace and can be used to advantage in new fireplaces or in old ones too much out of repair to be used without rebuilding.

There is also the sheet-steel smoke chamber which comes complete with throat damper and smoke shelf and is put in place above the lintel where it extends to the point where the flue commences. A common device for easy disposal of the ashes is the ash dump, a small cast-iron vault located in the fireplace floor and connected with an ash vault built in the chimney foundation. The vault is equipped with an iron door so that the ashes may be removed once or twice a year.

So much for chimneys and fireplaces. For actual and even heating of all parts of the house, some type of heating plant is necessary both for comfort and economy. It is true that our forefathers lived, many of them to a ripe old age, with only fireplaces to heat their drafty homes and with no heat at all in their public buildings. They did, however, fortify themselves well with a daily draft of rum and they wore a quantity of clothing that would be intolerable today. Further, plenty of wood for fuel grew at their very door; it was part of the normal farm work to cut it down and prepare it for the cavernous fireplaces.

But then, as now, a fireplace could only heat a comparatively small area. Further, under modern conditions, it is the most expensive heat that can be generated. Even though your holding includes a good sized wood-lot, the cost of labor for getting fuel cut, drawn, and piled in your cellar may run to more than the same amount purchased from the local coal yard.

If you have purchased an old house with no heating plant or are building a new house, the type of heating used will largely depend on what your architect considers practical and what you can pay for. The chief systems, viewed in descending order of expense, are hot water, steam, piped hot air, and the pipeless furnace. All of these can be fitted to burn either coal or oil.

Provided one can meet the initial expense of purchase and installation, the ideal system is probably the oil burning, electrically run, hot water heating system. Barring the final perfection of the robot, it is as near to a mechanical servant as one is likely to get even in this age of invention. There is no shoveling or sifting of ashes. There is no furnace shaking or stoking, no puzzling over dampers. Periodically and for a price, a man comes and fills the oil tank. A thermostat regulates the heat. You have only to set it for the desired temperature and forget it.

There is just one flaw with this perfect system. It is dependent on electricity. Let that fail and there is trouble. The fine copper radiators, so efficient when all goes well, spring leaks if the water in them freezes. A few years ago an unusually severe blizzard in the North Atlantic states worked havoc with all of the modern devices. Roads were blocked, telephone and electric service lines were down, and even train service was impaired. One of our neighbors had built a new house two or three years before and equipped it with practically every appliance known to modern comfort, including an oil burner.

In a few short hours this blizzard had set him back more than a century. Electricity, of course, failed and the heat in his fine furnace dwindled and died. It grew colder and colder, ultimately reaching twenty degrees below zero. Added to the discomfort of the family was the disquieting knowledge that the freezing point would mean cracked radiators. Luckily he had three fireplaces that really worked. He had plenty of wood. So for three days and nights, he and two other members of his family worked in relays to keep roaring fires going in all three fireplaces. In this way they maintained a temperature of at least 40 degrees and so saved pipes and radiators.

One may argue that, if water freezing in radiators and pipes is all, why not drain them in such an emergency. This is a job for a plumber, as it must be done with a thoroughness that leaves no moisture behind. The average layman has neither the skill nor the tools for it. Therefore, if there comes a winter when snow, ice, high winds, and low temperatures cause you to wonder if living in the country the year around is quite sound and you decide that a few weeks in a nice city apartment would be a good idea, close your house, if it seems more expedient than leaving a caretaker behind, but don't try to save the plumber's fee. Remember pipes, radiators, and valves cannot be mended. They have to be replaced and that is expensive.

However, blizzards that seriously interrupt electric service are so rare that one need not forego the decided comfort that an oil burner gives, just because some such chance may arise. Also, if the question of expense must be considered, steam can be used instead of hot water and will cost from one-quarter to one-third less.

The initial expenditure for both hot water and steam heating is considerably less, too, if coal rather than oil is to be the fuel. This calls for quite a little more supervision on the part of the householder. He can cut down some of the drudgery of stoking by installing a gravity feed type of boiler. This is equipped with a hopper and needs filling only once a day. Or he can use the old fashioned hand-fired type, with or without the services of a man of all work. There will be dust and dirt as well as the morning and evening rituals of stoking, adjusting dampers, shaking, and cleaning out the ash pit. There will be the periodic chore of sifting ashes and carrying them out for either carting away or for filling in hollow places in the driveway. But his fire will burn, no matter what happens to the current of the local light and power company.

However, as already stated, electricity is a faithful servant most of the time and there are devices that not only take away some of the drudgery of furnace tending but, in the long run, actually save money in coal bills. One of these is the mechanical stoker which is electrically driven and burns the finest size of coal. Another way of reducing the coal bill is to install an electric blower. This, as its name implies, is a forced draft controlled by a thermostat, and with it the cheaper grades of coal can be used. Incidentally, any coal-burning furnace that gets to sulking can be made to respond by placing an ordinary electric fan before the open ash pit. We have done this with a pipeless furnace and have been able to burn the cheaper buckwheat coal almost entirely as a result.

There appears to be no mechanical device for removing the ashes out of the cellar. So, if the householder puts in a coal burning steam or hot water plant as a matter of economy, and then in a few years covets an oil burner, it is perfectly practical and possible to have one installed in his furnace. Whatever the fuel, make sure enough radiation is provided with steam or hot water plants to heat the house evenly and adequately in the coldest weather according to your ideas rather than the plumber's. He is usually a hardy individual who considers 68 degrees warm enough for any one. Theoretically it may be. Actually most people are more comfortable at a room temperature of from two to four degrees higher.

Cheapest of all to install and operate is the pipeless furnace. This is hardly more than a large stove set in the cellar. An ample register in the floor directly above it is connected to a galvanized iron casing that surrounds the fire pot. It is divided so that cool air from the house itself is drawn downward, heated, and then forced upward again. This system will not work well in a house equipped with wings or additions so placed that the air from the central register cannot penetrate. It is particularly effective in a house with a central hall.

In the 18th century compact house with central chimney, the pipeless furnace register can be set in the small front entrance and another register cut in the ceiling directly above it. This carries part of the heat to the second floor and so makes for better distribution of the warm air. As already stated, such a furnace is quite inexpensive and so easy to install that the average handy man will not find it too complicated. We put one in our country home some eight years ago merely as a means of keeping the house warm during the early spring and late fall. We have since found that it can and does heat the entire house even at sub-zero temperatures.

In all honesty, however, one must admit that it has certain disadvantages. First, it is like the old-fashioned stove in that an even heat is hard to maintain. Second, with coal or wood as the usual fuel, there is a discouraging amount of dust generated. Third, the doors to all rooms must be left open so that the currents of hot air can circulate. One chooses between frosty seclusion and balmy gregariousness. Yet, in spite of these very definite "outs," it is far better than no furnace at all. It is, in fact, an excellent stop gap for the country house owner who is not prepared to invest in the more expensive heating plants at the moment. The more effete system can always be added later and the faithful old pipeless junked, moved to some other building, or left in place for an emergency, such as a public-utility-crippling blizzard or flood.


                                                                                                                                                                                                                                                                                                           

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