Construction methods and practices which lend themselves to the development of the water-supply for an individual house may be divided into three parts, namely:— (1) Construction at the point of collection, whether this point be a well, spring, brook, or reservoir; (2) The pipe line leading from the collection point to the buildings; (3) Constructions involved in the house, other than the plumbing fixtures. Taking up these different points in order, we may note at the outset that it is possible to employ either very simple or very complicated construction. Methods of collection of water. The common method is to lay a galvanized iron pipe in a ditch as far as a spring and there to protect the end of the pipe with a sieve or a grating and to leave it exposed in the water with no efforts expended on the spring itself. In a brook with waterfalls or with good slope, it is not uncommon to project a large pipe or a wooden trough into the stream at the top of a waterfall and so carry a certain amount of the water into a tub or basins from which the In all these cases the simplest method is the best, provided the supply of water is not needed in the winter; but such simple methods as just described fail when frost locks up the surface flow of the stream. Then the pipe throughout its entire length must be in a trench below the frost line at the entrance to the spring as elsewhere. To permit this, the spring must also be deep, or else so inclosed that the pipe leading into the spring can be covered by earth banked up against it. Not long ago the writer saw a pipe taking water from a small lake recently improved by a stone wall. Instead of conveying the water-pipe down under the wall the unwise stone mason had built the wall around the pipe and the pipe line was frozen up through the entire winter following. Such simple methods also fail when the supply of water is not adequate, since, in order to secure a large quantity from a stream whose flow is periodic and irregular, some storage must be provided, and storage usually requires more or less elaborate construction work at the reservoir. Another reason for more elaborate construction at a spring is to prevent surface contamination, and it is always desirable to roof over a spring in order to protect it from surface flows. The writer has seen, as an example of objectionable construction, a spring in the bottom of a ravine or gully down which, in time of rain, torrents of water passed, although in a dry season the spring was the only sign of water in the vicinity. It could not but happen that this torrent of water, which carried all kinds of pollution from In other cases, the spring is found at the lowest point in a general depression, so that, while no stream passes through the spring, the spring is a catch-all for the surface drainage in the vicinity. In such cases the water should be protected by a bank of earth around the spring, behind which the drainage should be led off through a special pipe line if necessary. Spring reservoirs. In protecting the spring and in building up around it in order to put it underground, concrete is the most suitable material, although a large sewer pipe or a heavy cask or barrel will answer the purpose. It is usually sufficient to dig out the spring to a depth of four or five feet, and with a pump it is possible to keep the water down, so that the concrete walls may be laid. In building these walls, it is important to notice from which side the spring water comes, and on that side holes should be left in the wall. These openings may properly be connected with agricultural tile drains laid out from the spring in different directions, serving both to drain the ground and to add volume to the spring. It is often possible instead of pumping out water during construction to drain a spring temporarily, in places where the ground slopes rapidly, by carrying out a drainpipe from the lowest level; this drain is to be later stopped up. The size of this spring reservoir depends on the average We have already estimated that a family of ten persons might use five hundred gallons of water a day, and the most exacting conditions would never require the spring to hold more than one day's supply. This would mean a chamber four feet deep and in area four by five feet. If the average supply of the spring is less than the average consumption of the family, then the spring must become a storage basin for the purpose of carrying water enough over the dry season, and the capacity of the basin must be computed from the number of days' storage required. It may not be out of place to suggest again the possibility of increasing the yield of the spring by laying draintile in a ditch running along the permeable stratum. These pipes may run fifty or one hundred feet each way from the main spring, so long as they continue to find ground water. The walls of such a spring reservoir as here suggested for depths of six to eight feet need not be more than nine inches thick, whether built of brick or concrete. For Fig. 38.—A protected spring-chamber. The roof of the spring-chamber may be of plank, but this is temporary and undesirable. It is far better, for all spans up to ten feet, to make the roof a flat slab of concrete six inches thick, imbedding in the concrete in the bottom of the mass some one-half-inch iron rods, spaced about a foot apart each way and extending well into the side walls. The size of these rods should increase with the size of the chamber, making them three-quarter-inch rods up to a nine-foot span, and one-inch rods up to a twelve-foot span. There should be some way of getting into the spring, preferably by an opening in one corner so arranged as to carry the side walls of the opening or manhole up above the ground, where it may be protected with an iron cover locked fast (see Fig. 38, after Imbeaux). Besides the outlet pipe from the spring, which will naturally pass through the side walls about halfway between top and bottom in order to get the best water, there should be a drainpipe from the lowest part of the inclosure, the valve of which can be reached through a valve box coming to the surface. In the figure The concrete used in this work should be of good quality, one part of cement to five parts of gravel or to four parts of stone and two parts of sand. A concrete bottom, although sometimes used, is not necessary. The position of the drain, of the house pipe, and of the several collection pipes must not be overlooked when the wall is being built, since it is much easier to leave a hole than to dig through the concrete afterwards. Stream supplies. If the volume of a stream is more than enough for the maximum consumption, nothing is needed but to carry the intake pipe from the shore out under water and protect the end with a strainer. In this case, however, the stream may freeze down to the level of the strainer and even around the strainer, so that the supply of water in winter would be cut off. To avoid this possibility the intake pipe ought to be in a pool of water so deep that it never freezes, and this means sometimes creating a pool for this very purpose. If storage is to be provided, a reservoir must be built, and this intake pipe would naturally be placed at least two feet below the surface of the water. Dams. If the stream is not deep, or if there is not a pool of satisfactory depth, or if the minimum flow of the stream is not adequate for the maximum needs of the consumers, a dam across the stream becomes a necessity. There are two or three types of dams suitable for a reservoir on a small stream, and they may be described briefly. A dirt dam is not generally desirable, since in most cases the dam must also be used as a waste weir; that is, the freshets must run over the dam. This means that unless the crest of the dam is protected with timber or masonry the dam will be washed out; as happened, indeed, in the terrible flood at Johnstown, Pennsylvania, several years ago. If it is possible to carry the overflow water of the stream away in some other channel than over the dam, then a dirt dam is not objectionable, although always a dirt dam is best with a masonry core. A very good dam can be made by driving three-inch tongue-and-grooved planking tight together across a gulley and then filling in on each side so that the slope on each face is at least two feet horizontal for every foot in height. This last requirement means that if the dam is ten feet high, the width of the dam at the base shall be at least forty-five feet, the other five feet being required to give the proper thickness to the dam at the top. Fig. 39.—Concrete core in a dam. In the second type of dam this central timber core is replaced with a thin wall of concrete as shown in Fig. 39, from six to twelve inches thick, sufficing to prevent small animals burrowing through the dam and at the same time to make the dam more nearly water-tight. Sometimes stone masonry is used, building a light wall to serve as the true dam, and then holding up this light wall with earth-filling on each side. If neither plank, The writer has recently heard of a dam on a small stream being made by the continual dumping of field stone from the farm into the brook at a certain definite place. This stone, of course, assumed a slope at each side and settled in place from year to year as the dam grew. The mud and silt of the stream filled up the holes between the stones, so that the dam was finally practically water-tight. This made a cheap construction and had the additional value of serving to use up stones from the fields. It was necessary, since the spring floods poured over the top of this dam, to protect the top stones, and a plank crest was put on, merely to keep the dam from being washed away. The third type of dam is entirely of concrete or stone masonry, concrete to-day being preferable because more likely to be water-tight. The problem with a concrete dam is to get a foundation such that the impounded water will not leak out under the dam, imperiling the very existence of it. The ideal foundation, of course, is rock, and in a great many locations can be found in the small gulleys where the limestone and shale peculiar to this region will answer as well as more solid rock for dams not more than ten feet high; but with gravel banks on the sides or with soft sandy bottom, or where the clay soil becomes saturated with water at times, the gulley offers great difficulties for the construction of a dam. It will be wise, under such conditions, to carry a cut-off wall, not necessarily more than twelve inches thick, well into the bank, that is, about ten Fig. 40.—Section of a flood dam. The cross section of the main dam, in cases where flood water in the spring runs over the dam, should be such that the bottom thickness is about one half the height, and Fig. 40 (after Wegman) shows a suitable cross-section of a dam ten feet high. Figure 41 (after Wegman) shows a cross-section intended to carry the water over the dam, especially in times of flood, without danger of erosion. Sometimes, in a narrow gorge with rock sides, it is possible to save masonry by building the dam in the form Fig. 41.—Section of a flood dam. It is never desirable to allow the water flowing over the dam to fall directly on the ground in front, since the falling water will rapidly carry away this soil and undermine the front of the dam. For this reason, the lower section of the dam is made curved, as shown in Fig. 41, giving the water a horizontal direction as it leaves the dam instead of a vertical. A plank floor is often added to carry even further from the dam any possible erosion (Fig. 40). Where it can be done, it is a good plan to provide a small body of still water below the dam, so that the force of the falling water may be distributed through the water on to the soil below. There are other forms of dams often used. For example, brush dams, formerly common, are made by cutting off the tops of trees and dropping them in place and loading them with stones so as to make a mass of interwoven branches. These branches hold together particles of earth which are dumped in and form a dam. Another dam that has been much used in rural communities is the old-fashioned crib dam, where logs are piled up crib fashion, held together at the corners by iron pins, a bottom spiked on, and the crib then filled with stone, a succession of these cribs across the stream forming the dam. Dirt is filled in on each side of this crib work, and, in some cases, cross timbers are set in, and both sides of the dam covered with tongue-and-grooved planking. But such dams are not permanent, and their construction involves an expense nearly equal to that of a permanent structure, and consequently they are not to be recommended. Waste weirs. When the dam is made of earth with or without a core wall and when no opportunity exists for carrying the waste water around the dam, a waste weir of masonry through the dam must be provided, so that freshets may be carried off without destroying or washing out the earth work. The size of this weir is a matter of considerable concern, since its ability to carry off the high water is fundamental. The capacity of such waste weirs depends on the volume of flood-water, and this, in turn, depends on the area of the watershed. This volume cannot be predicted with any absolute certainty, but, in general, it may be said that If the depth of water flowing over the weir is taken at one foot, the length of weir in feet necessary to carry the flood flow may be computed by multiplying the number of square miles of watershed by thirty. Then an area of twelve square miles would need a length of waste channel of three hundred sixty feet; in most cases, for small dams, longer than the dam itself. If the depth be taken at two feet, then the number of square miles of watershed must be multiplied by ten to get the length of weir, so that a shed of twelve square miles would mean a weir one hundred twenty feet long. The factor for a depth of three feet on the weir is six, making for the same area the length of weir seventy-two feet, and for four feet depth the factor is four. There is no more important part of the construction of a dam than that involved by a proper design of a waste weir, since a failure either to provide proper area or to so build as to withstand the erosive action of the running water will inevitably wash away the dam. When the valley is narrow and the watershed large, the waste weir will occupy the entire width of the dam, and then it becomes necessary to construct the dam in masonry. On the other hand, when the watershed is small and the Gate house. In connection with a reservoir and at the back of the dam at the bottom of the bank, it is convenient to have what is called, in larger installations, a "gate house"; that is, a masonry or wooden manhole through which the water-pipe leading out from the reservoir passes and in which a gate is placed to shut off the water. In larger installations, it is usually possible to admit water at this point from different levels of the reservoir into the water-pipe, so as always to get the best quality of water, but for a small plant that is not necessary. A gate or valve, however, should always be provided, and while this may be on the bank of the pond with the intake pipe extending twenty or thirty feet into the pond, the valve should not be omitted. The end of the pipe extending into the pond should be placed about two feet above the bottom of the pond, instead of resting in the mud, in order to get a better quality of water. Pipe lines. In bringing the water from the spring or pond to the house, some kind of a pipe line must be provided. Such a pipe line is made of various materials; hollow wooden logs, vitrified tile, cast-iron pipe, wrought-iron pipe, and lead pipe having all been used. The last-named pipe is now too expensive for use in any great lengths. Hollow wooden pipes are employed occasionally, but, except in unusual localities, they also are more expensive than other It often happens that a water-supply coming from a distance of a mile or so runs at first nearly level, so that, except for surface pollution, the water might be carried in an open ditch. An open ditch is, however, far better replaced by vitrified tile, six inches in diameter, which entirely prevents surface pollution, and which costs only about ten cents a running foot. When the slope of the ground exceeds the natural fall of the water, so that a pressure inside the pipe is created, iron pipe must be used. If vitrified Fig. 42.—A joint in tile pipe. In using iron pipe large enough to furnish the amount of water required, due regard must be paid to friction in the pipe. In flowing through a pipe of small size, water loses a great deal of head by friction. This friction between the sides of the pipe and the water, which must be duly considered in a pipe of small size, increases very rapidly as the velocity of the flow increases. It is always a great temptation to use a small pipe, since the cost of the pipe increases rapidly as the diameter increases, but it is penny wise and pound foolish to lay a line of pipe several thousand feet long to furnish water to a house and find when completed that the amount of water furnished by the pipe is on account of friction only a small dribble. In a previous chapter we estimated that the flow of water, in order to furnish three faucets at a reasonable rate, ought to be at least two thousand gallons a day or about one and a half gallons a minute, and the effect of a reduced size of pipe on the head necessary to carry a definite amount of water was shown. The cost of cast-iron pipe should not be more than thirty cents per running foot for four-inch pipe and fifty cents per running foot for six-inch pipe. To this must be added the cost of about seven pounds or ten pounds respectively of lead for each joint and the cost of all the labor Pumping. Although the present methods of securing water for isolated farm buildings will not corroborate the statement it is safe to say that the proper method of obtaining a water-supply is always to make use of a pond or stream at such an elevation that water will flow to the house by gravity, provided this is possible. Only when the conditions are such that a gravity supply is impossible and water from a well or stream at some lower elevation becomes inevitable is pumping properly resorted to. The advantage of a gravity supply is twofold. First, the daily charges for maintenance are practically nothing, so that when once the intake and the pipe line have been installed, there will be no additional charges. When pumping is resorted to, on the other hand, there must be a daily expenditure which, even if small, in the course of a year amounts to the interest on a large sum of money. For example, suppose that the cost for supplies for a small pumping engine was only ten cents per day, not counting in the cost of labor. This would amount to $36.50 a year, which at 5 per cent is the interest on $730. It would be $200 cheaper, therefore, to borrow $500, at 5 per cent, to pay for a gravity supply rather than to pay $30 for a pump which costs ten cents a day to run. This same reasoning may be applied to the cost of different kinds of pumps. One pump may cost $200 more than Second, a gravity supply is to be preferred because of its greater reliability. It is hardly possible to imagine any excuse for a gravity supply failing to deliver its predetermined quantity of water regularly day after day. A pumping plant, on the other hand, both breaks down and wears out. Valves are continually requiring to be repacked, nuts drop off and have to be replaced, pieces of the machinery break and require repairs, so that with the best machinery it is almost inevitable that for many days in the year the water-supply is interrupted by some failure of the machinery. In planning water works for cities, an engineer weighs and estimates the value of a continuous service, and even if the gravity supply costs somewhat more than the pumping system, it is in many cases adopted because the greater cost is supposed to be compensated for by the greater reliability of the supply. Windmills. Perhaps the cheapest source of power for pumping water is a windmill, and in many cases it proves entirely serviceable. It has two drawbacks which are self-evident. Unless the wind blows, the mill will not work, and, unfortunately, at those times of the year when a large supply of water is most to be desired, that is, during the hot summer months, the wind is particularly light. It is necessary, therefore, when using wind as a source of power, to provide large storage which will tide over the intervals between the times of pumping. Again, the wind may blow frequently enough, but may be so light as not to turn the large vanes necessary to pump rapidly and easily the Fig. 43.—Windmill and water tank. A windmill of the best design is made entirely of steel with small angle irons for posts for the tower, and with The location of the windmill requires careful consideration in order that it may receive the prevailing winds in their full force and at the same time be properly located with reference to the well. It must be remembered that the surface of the wheel is exposed to the full fury of a storm, and both the wheel and the tower must be strong enough to withstand such storms. Figure 43 shows windmill and water tank in the vicinity of Ithaca, New York. Hydraulic rams. A hydraulic ram is the cheapest method of pumping water, provided that the necessary flow with a sufficient head to do the work is available. It requires about seven times as much water to flow through the ram and be wasted as is pumped, so that if it is desired to pump five hundred gallons a day, the stream must flow at the rate of about thirty-five hundred gallons per day to lift the necessary water. The two disadvantages of a ram are, first, that a fall of water is not always obtainable or that the stream flow is not always sufficient, and second, that the action of the ram is subject to interruptions on account of the accumulation of air in summer and on account of the formation Fig. 44.—Installation of ram. Usually the water is led from above the dam or waterfall TABLE XI
If the length of the discharge pipe is more than a hundred feet, the effect of friction is to reduce the amount of water pumped, but rams will operate successfully against a head of three or four hundred feet. The writer remembers an installation in the northern part of New York State, where two large hydraulic rams furnish the water-supply supply for an entire village, pumping every day several hundred thousand gallons. Figure 44 shows an installation by the Power Specialty Co. of New York, using the fall of some rapids in a brook to pump water into a tank in the attic of a house. Fig. 45.—Means of securing fall for hydraulic ram. In Fig. 45 are shown two methods of securing a fall for hydraulic rams, recommended by the Niagara Hydraulic Engine Co. The first method shows no drain pipe, but a long drive pipe; while the second method puts the ram in an intermediate position, with considerable lengths of each. There are other methods of utilizing the fall of a stream, but usually they involve a greater outlay for the construction of a dam and other appurtenances. An old-fashioned bucket water wheel may be used, which, though not efficient, utilizes the power of the stream. The wheel may be belted or geared to a pump directly or may drive a dynamo, the power of which may in turn be transmitted to the pump. The objection to such construction usually is that during the summer the small streams which could be made of service at slight expense run dry or nearly so, while the expense of damming and utilizing a large stream where the water-supply is always sufficient is too great for a single house. Hot-air engines. The simplest kind of a pump worked mechanically is the Rider-Ericsson hot-air engine (see Fig. 46), which is made to go by the expansive force of hot air. The fuel used may be wood, coal, kerosene oil, gasolene, or gas, the Fig. 46.—A hot-air engine. For a number of years the writer used one of these machines to pump water from a tank in his cellar to a tank in the attic, so that running water could be had throughout the house. With an engine and pump costing $100, it was necessary to pump twice a week for about an hour to supply the attic tank and to furnish the necessary water for the family. The following table shows the dimensions, the capacity, and the fuel consumption of the different styles of pumps made by this company:— TABLE XII
Gas engines for pumping. During the last few years, on account of the great demand for gas engines for power boats and automobiles, the efficiency and reliability of these engines depending upon the explosive power of the mixture of gas and air has greatly increased. To-day, probably no better device for furnishing a satisfactory source of power in small quantities at a reasonable cost can be found. One engine might readily be used in several capacities, pumping water during the day or at intervals during the day when not needed for running feed cutters; and possibly running a dynamo for electric lights at night. It would be easy to arrange the gas engine so that a shift of a belt would transfer the power of the engine from a dynamo to a pump or to other machinery. In this case the pump is entirely distinct and separate from the engine, and while the gas engine may be directly connected with the pump and bolted to the same bed plate, if the engine is to be used for other purposes than pumping, an intermediate and changeable belt is desirable. The term "gas engine" is properly restricted to engines literally consuming gas, either illuminating gas or natural gas; but the term is also applied to engines using gasolene as a fuel. The same principle is used in the construction of oil engines where kerosene oil is the fuel instead of gasolene, and it is probable that the latter engines are safer; that is, less subject to dangerous explosion than the former. Whichever fuel is used, the engine may be had in sizes ranging from one half to twenty horsepower and are very satisfactory to use. Any ordinary, intelligent laborer with a little instruction can start and operate them, TABLE XIIIA photograph of a small (2 H.P.) gas engine made by the Foos Gas Engine Co. with pump complete is shown in Fig. 47. This pump will lift forty gallons of water per minute, with a suction lift up to twenty-five feet, to a height of about seventy-five feet above the pump. The pump gear can be thrown out of connection with the Steam pumps. Fig. 47.—A gas engine. The use of a steam pump would probably not be considered for a single house unless a small boiler was already installed for other purposes. Not infrequently a boiler is found in connection with a dairy for the purpose of furnishing steam and hot water for washing and sterilizing bottles and cans. Where silage is stored in quantity, a steam boiler and engine are often employed for the heavy work of cutting up fodder. In both these cases it may be a simple matter to connect a small duplex pump with the installed boiler, as is done frequently in creameries, for the sake of pumping the necessary water-supply for the house. Whenever extensive improvements are contemplated, it is well worth while to consider the possibilities of one boiler operating the different kinds of machinery referred to. In Fig. 48 is shown a small pump, made by The Goulds Manufacturing Co., capable of lifting forty-eight gallons of water per minute against a head of a hundred feet. The diameter of piston is four inches and the length of stroke is six inches. It is operated by a belt from a steam engine used for other purposes as well. Fig. 48.—Pump operated by belt. Fig. 49.—Duplex pump, operated directly by steam. TABLE XIV
Fig. 50.—Raising water by means of compressed air. Figure 49 shows a cut of a small duplex Worthington pump which operates by steam, not requiring any intermediate engine. To show the variety of pumps made and the way in which the proportions vary with the capacity Air lifts for water. Compressed air is also a source of power for raising water from a deep well; but it is neither economical in first cost of apparatus nor in operation. The principle is shown by the diagram of Fig. 23, and explains without words how air pressure may be carried down into the well through one pipe and thereby force the water of the well up into another pipe far above its natural level. The machinery needed involves an engine or motor and an air compressor, the latter taking the place of the ordinary pump. It has the single advantage that it avoids the maintenance of valves and similar deep-well machinery at a great distance below the ground, the air pump not requiring any mechanism in the well. In Fig. 50 is shown a plant installed by the Knowles Pump Co. for a hotel where the air compressor furnished compressed air to raise the water from the deep well into a tank, whence a steam pump lifts the water to a reservoir, not shown. Fig. 51.—Wooden tank. Water tanks. The standard form of wooden tank in which water may be stored and from which it may be delivered to the house fixtures is pictured in Fig. 51. Figure 52 shows a galvanized iron tank for the same purpose. The tables appended, taken from catalogues of firms building such tanks, show TABLE XV. Dimensions and List Prices of Water Tanks.Wooden Stave Tanks
GALVANIZED IRON TANKS
There are many combinations and forms of these structures, and a detailed description of their characteristic construction and cost would occupy too much space for this present work. By referring to the pages of any agricultural, architectural, or engineering magazine, advertisements may be found of firms who build such towers and who may be depended upon for satisfactory work. Fig. 52.—Iron tank. If the tank is to be placed inside a building, it may be built of steel or of wood, although a lining of lead, copper, or galvanized iron is of advantage in the latter case. If the tank is out of doors, protection against frost must be carefully attended to, both to prevent an ice cap forming in the Fig. 53.—Hand pump applied to air-tank. Pressure tanks. A simple and very satisfactory method of storing water, and at the same time making provision for pumping water, is to place in the cellar or in a special excavation outside the cellar a pressure tank similar in shape to an ordinary horizontal boiler. The water in this tank is forced up into the house through the agency of compressed air, pumped Fig. 54.—Engine applied to air-tank. The accompanying diagram and figures show the method of installing this system, which is known generally as the Kewanee system, although a number of other firms than the Kewanee Water Supply Co. are prepared to furnish the outfit necessary. Fig. 55.—Windmill connection with tank. How the air-tank may be used in connection with a hand force pump is shown in Fig. 53. The water is pumped from a well into the tank, usually in the cellar, whence it flows by the pressure in the tank to all parts of the house. Figure 54 shows the tank with a gas engine and a power pump substituted for the hand pump. Figure 55 shows the using of a windmill in connection with the tank and also shows the relation of the tank to the fixtures in the rest of the house. |