CHAPTER VIII WATER-WORKS CONSTRUCTION

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Construction methods and practices which lend themselves to the development of the water-supply for an individual house may be divided into three parts, namely:—

(1) Construction at the point of collection, whether this point be a well, spring, brook, or reservoir;

(2) The pipe line leading from the collection point to the buildings;

(3) Constructions involved in the house, other than the plumbing fixtures.

Taking up these different points in order, we may note at the outset that it is possible to employ either very simple or very complicated construction.

Methods of collection of water.

The common method is to lay a galvanized iron pipe in a ditch as far as a spring and there to protect the end of the pipe with a sieve or a grating and to leave it exposed in the water with no efforts expended on the spring itself. In a brook with waterfalls or with good slope, it is not uncommon to project a large pipe or a wooden trough into the stream at the top of a waterfall and so carry a certain amount of the water into a tub or basins from which the small pipe leads to the house. On the shores of a lake or pond the galvanized iron pipe is laid out on the bottom of the lake with the end protected by a strainer.

In all these cases the simplest method is the best, provided the supply of water is not needed in the winter; but such simple methods as just described fail when frost locks up the surface flow of the stream. Then the pipe throughout its entire length must be in a trench below the frost line at the entrance to the spring as elsewhere. To permit this, the spring must also be deep, or else so inclosed that the pipe leading into the spring can be covered by earth banked up against it. Not long ago the writer saw a pipe taking water from a small lake recently improved by a stone wall. Instead of conveying the water-pipe down under the wall the unwise stone mason had built the wall around the pipe and the pipe line was frozen up through the entire winter following.

Such simple methods also fail when the supply of water is not adequate, since, in order to secure a large quantity from a stream whose flow is periodic and irregular, some storage must be provided, and storage usually requires more or less elaborate construction work at the reservoir. Another reason for more elaborate construction at a spring is to prevent surface contamination, and it is always desirable to roof over a spring in order to protect it from surface flows. The writer has seen, as an example of objectionable construction, a spring in the bottom of a ravine or gully down which, in time of rain, torrents of water passed, although in a dry season the spring was the only sign of water in the vicinity. It could not but happen that this torrent of water, which carried all kinds of pollution from the road above, practically washed through the spring, destroying its good quality. In such a case, another channel for the gulley water ought to have been made, or else the spring dug out and roofed over, so that the torrential water could pass above it.

In other cases, the spring is found at the lowest point in a general depression, so that, while no stream passes through the spring, the spring is a catch-all for the surface drainage in the vicinity. In such cases the water should be protected by a bank of earth around the spring, behind which the drainage should be led off through a special pipe line if necessary.

Spring reservoirs.

In protecting the spring and in building up around it in order to put it underground, concrete is the most suitable material, although a large sewer pipe or a heavy cask or barrel will answer the purpose. It is usually sufficient to dig out the spring to a depth of four or five feet, and with a pump it is possible to keep the water down, so that the concrete walls may be laid. In building these walls, it is important to notice from which side the spring water comes, and on that side holes should be left in the wall. These openings may properly be connected with agricultural tile drains laid out from the spring in different directions, serving both to drain the ground and to add volume to the spring. It is often possible instead of pumping out water during construction to drain a spring temporarily, in places where the ground slopes rapidly, by carrying out a drainpipe from the lowest level; this drain is to be later stopped up.

The size of this spring reservoir depends on the average rate of flow of the spring and on the quantity of water used. If there is always an overflow from the spring, that is, if it always at all times of the year furnishes more water than is required by the house at that time of day when the greatest demand is made, then a two-foot sewer pipe is just as good as a concrete chamber ten feet square. But if at times the spring is low, so that the flow during the night must be saved to compensate for the excess consumption during the day, or if the rate at which the water is drawn at certain hours is greater than the average rate at which the spring flows, then storage must be allowed for in preparing the spring to act as a reservoir.

We have already estimated that a family of ten persons might use five hundred gallons of water a day, and the most exacting conditions would never require the spring to hold more than one day's supply. This would mean a chamber four feet deep and in area four by five feet. If the average supply of the spring is less than the average consumption of the family, then the spring must become a storage basin for the purpose of carrying water enough over the dry season, and the capacity of the basin must be computed from the number of days' storage required. It may not be out of place to suggest again the possibility of increasing the yield of the spring by laying draintile in a ditch running along the permeable stratum. These pipes may run fifty or one hundred feet each way from the main spring, so long as they continue to find ground water.

The walls of such a spring reservoir as here suggested for depths of six to eight feet need not be more than nine inches thick, whether built of brick or concrete. For greater depths the thickness should be increased to twelve inches.

Fig. 38.—A protected spring-chamber. Fig. 38.—A protected spring-chamber.

The roof of the spring-chamber may be of plank, but this is temporary and undesirable. It is far better, for all spans up to ten feet, to make the roof a flat slab of concrete six inches thick, imbedding in the concrete in the bottom of the mass some one-half-inch iron rods, spaced about a foot apart each way and extending well into the side walls. The size of these rods should increase with the size of the chamber, making them three-quarter-inch rods up to a nine-foot span, and one-inch rods up to a twelve-foot span. There should be some way of getting into the spring, preferably by an opening in one corner so arranged as to carry the side walls of the opening or manhole up above the ground, where it may be protected with an iron cover locked fast (see Fig. 38, after Imbeaux). Besides the outlet pipe from the spring, which will naturally pass through the side walls about halfway between top and bottom in order to get the best water, there should be a drainpipe from the lowest part of the inclosure, the valve of which can be reached through a valve box coming to the surface. In the figure the drainpipe is shown by the dotted line, and the twofold chamber is for the purpose of allowing an examination of the spring to be made at any time.

The concrete used in this work should be of good quality, one part of cement to five parts of gravel or to four parts of stone and two parts of sand. A concrete bottom, although sometimes used, is not necessary. The position of the drain, of the house pipe, and of the several collection pipes must not be overlooked when the wall is being built, since it is much easier to leave a hole than to dig through the concrete afterwards.

Stream supplies.

If the volume of a stream is more than enough for the maximum consumption, nothing is needed but to carry the intake pipe from the shore out under water and protect the end with a strainer. In this case, however, the stream may freeze down to the level of the strainer and even around the strainer, so that the supply of water in winter would be cut off. To avoid this possibility the intake pipe ought to be in a pool of water so deep that it never freezes, and this means sometimes creating a pool for this very purpose. If storage is to be provided, a reservoir must be built, and this intake pipe would naturally be placed at least two feet below the surface of the water.

Dams.

If the stream is not deep, or if there is not a pool of satisfactory depth, or if the minimum flow of the stream is not adequate for the maximum needs of the consumers, a dam across the stream becomes a necessity. There are two or three types of dams suitable for a reservoir on a small stream, and they may be described briefly.

A dirt dam is not generally desirable, since in most cases the dam must also be used as a waste weir; that is, the freshets must run over the dam. This means that unless the crest of the dam is protected with timber or masonry the dam will be washed out; as happened, indeed, in the terrible flood at Johnstown, Pennsylvania, several years ago. If it is possible to carry the overflow water of the stream away in some other channel than over the dam, then a dirt dam is not objectionable, although always a dirt dam is best with a masonry core. A very good dam can be made by driving three-inch tongue-and-grooved planking tight together across a gulley and then filling in on each side so that the slope on each face is at least two feet horizontal for every foot in height. This last requirement means that if the dam is ten feet high, the width of the dam at the base shall be at least forty-five feet, the other five feet being required to give the proper thickness to the dam at the top.

Fig. 39.—Concrete core in a dam. Fig. 39.—Concrete core in a dam.

In the second type of dam this central timber core is replaced with a thin wall of concrete as shown in Fig. 39, from six to twelve inches thick, sufficing to prevent small animals burrowing through the dam and at the same time to make the dam more nearly water-tight. Sometimes stone masonry is used, building a light wall to serve as the true dam, and then holding up this light wall with earth-filling on each side. If neither plank, stone, nor concrete can be used, the central core is made of the best earth available, a mixture of clay and sand preferably, and special pains are taken in the building to have this mixture well rammed and compacted.

The writer has recently heard of a dam on a small stream being made by the continual dumping of field stone from the farm into the brook at a certain definite place. This stone, of course, assumed a slope at each side and settled in place from year to year as the dam grew. The mud and silt of the stream filled up the holes between the stones, so that the dam was finally practically water-tight. This made a cheap construction and had the additional value of serving to use up stones from the fields. It was necessary, since the spring floods poured over the top of this dam, to protect the top stones, and a plank crest was put on, merely to keep the dam from being washed away.

The third type of dam is entirely of concrete or stone masonry, concrete to-day being preferable because more likely to be water-tight. The problem with a concrete dam is to get a foundation such that the impounded water will not leak out under the dam, imperiling the very existence of it. The ideal foundation, of course, is rock, and in a great many locations can be found in the small gulleys where the limestone and shale peculiar to this region will answer as well as more solid rock for dams not more than ten feet high; but with gravel banks on the sides or with soft sandy bottom, or where the clay soil becomes saturated with water at times, the gulley offers great difficulties for the construction of a dam. It will be wise, under such conditions, to carry a cut-off wall, not necessarily more than twelve inches thick, well into the bank, that is, about ten feet on each side, and under the dam this cut-off wall ought to go down until it reaches another stratum of sand or clay or rock. This cut-off wall, then, surrounding the main dam, shuts off the leakage, and the dam itself can be built without danger of undermining. In many large dams this cut-off wall is carried down more than a hundred feet, especially where the depth of water behind the dam is great. For small dams, a row of plank driven down behind a timber sill across and in the bed of the stream will often be sufficient.

Fig. 40.—Section of a flood dam. Fig. 40.—Section of a flood dam.

The cross section of the main dam, in cases where flood water in the spring runs over the dam, should be such that the bottom thickness is about one half the height, and Fig. 40 (after Wegman) shows a suitable cross-section of a dam ten feet high. Figure 41 (after Wegman) shows a cross-section intended to carry the water over the dam, especially in times of flood, without danger of erosion.

Sometimes, in a narrow gorge with rock sides, it is possible to save masonry by building the dam in the form of an arch upstream, the resistance to the force of the water being then furnished by the abutment action of the rock sides, instead of by the weight of the dam, as in ordinary construction. For a dam ten feet high, the necessary thickness of the curved dam would probably not be more than twelve inches, while the ordinary gravity dam would be three or four feet thick. The workmanship on the former, however, must be of a very superior order.

Fig. 41.—Section of a flood dam. Fig. 41.—Section of a flood dam.

It is never desirable to allow the water flowing over the dam to fall directly on the ground in front, since the falling water will rapidly carry away this soil and undermine the front of the dam. For this reason, the lower section of the dam is made curved, as shown in Fig. 41, giving the water a horizontal direction as it leaves the dam instead of a vertical. A plank floor is often added to carry even further from the dam any possible erosion (Fig. 40). Where it can be done, it is a good plan to provide a small body of still water below the dam, so that the force of the falling water may be distributed through the water on to the soil below.

There are other forms of dams often used. For example, brush dams, formerly common, are made by cutting off the tops of trees and dropping them in place and loading them with stones so as to make a mass of interwoven branches. These branches hold together particles of earth which are dumped in and form a dam.

Another dam that has been much used in rural communities is the old-fashioned crib dam, where logs are piled up crib fashion, held together at the corners by iron pins, a bottom spiked on, and the crib then filled with stone, a succession of these cribs across the stream forming the dam. Dirt is filled in on each side of this crib work, and, in some cases, cross timbers are set in, and both sides of the dam covered with tongue-and-grooved planking. But such dams are not permanent, and their construction involves an expense nearly equal to that of a permanent structure, and consequently they are not to be recommended.

Waste weirs.

When the dam is made of earth with or without a core wall and when no opportunity exists for carrying the waste water around the dam, a waste weir of masonry through the dam must be provided, so that freshets may be carried off without destroying or washing out the earth work.

The size of this weir is a matter of considerable concern, since its ability to carry off the high water is fundamental. The capacity of such waste weirs depends on the volume of flood-water, and this, in turn, depends on the area of the watershed. This volume cannot be predicted with any absolute certainty, but, in general, it may be said that the maximum run-off in the eastern part of the United States, from small areas not exceeding twenty-five square miles, will be about one hundred cubic feet per second per square mile, so that the freshet flow for a watershed of twelve square miles would be twelve hundred cubic feet per second. Ordinarily, the height of the weir is taken to be from two to four feet and the length made sufficient to care for the volume of discharge.

If the depth of water flowing over the weir is taken at one foot, the length of weir in feet necessary to carry the flood flow may be computed by multiplying the number of square miles of watershed by thirty. Then an area of twelve square miles would need a length of waste channel of three hundred sixty feet; in most cases, for small dams, longer than the dam itself.

If the depth be taken at two feet, then the number of square miles of watershed must be multiplied by ten to get the length of weir, so that a shed of twelve square miles would mean a weir one hundred twenty feet long.

The factor for a depth of three feet on the weir is six, making for the same area the length of weir seventy-two feet, and for four feet depth the factor is four. There is no more important part of the construction of a dam than that involved by a proper design of a waste weir, since a failure either to provide proper area or to so build as to withstand the erosive action of the running water will inevitably wash away the dam.

When the valley is narrow and the watershed large, the waste weir will occupy the entire width of the dam, and then it becomes necessary to construct the dam in masonry. On the other hand, when the watershed is small and the width of the valley great, then it is proper to make the waste weir only a certain portion of the entire width of the dam, making the rest of the dam either masonry or earth, as may be convenient.

Gate house.

In connection with a reservoir and at the back of the dam at the bottom of the bank, it is convenient to have what is called, in larger installations, a "gate house"; that is, a masonry or wooden manhole through which the water-pipe leading out from the reservoir passes and in which a gate is placed to shut off the water. In larger installations, it is usually possible to admit water at this point from different levels of the reservoir into the water-pipe, so as always to get the best quality of water, but for a small plant that is not necessary. A gate or valve, however, should always be provided, and while this may be on the bank of the pond with the intake pipe extending twenty or thirty feet into the pond, the valve should not be omitted. The end of the pipe extending into the pond should be placed about two feet above the bottom of the pond, instead of resting in the mud, in order to get a better quality of water.

Pipe lines.

In bringing the water from the spring or pond to the house, some kind of a pipe line must be provided. Such a pipe line is made of various materials; hollow wooden logs, vitrified tile, cast-iron pipe, wrought-iron pipe, and lead pipe having all been used. The last-named pipe is now too expensive for use in any great lengths. Hollow wooden pipes are employed occasionally, but, except in unusual localities, they also are more expensive than other forms, and are short lived on account of their tendency to decay. Cast-iron pipe, commonly used for municipal water-supplies, is not made in small sizes and may be excluded from the possibilities for an individual house. There remains only tile and wrought-iron pipe. Under certain conditions, the use of tile pipe is to be recommended, since it may be installed even in large sizes at a comparatively low cost, the objection to it being that it is very difficult to make the joints water-tight, and practically impossible when the pressure is greater than ten feet. It is more difficult to make joints in a pipe line of small diameter water-tight than in a pipe line of larger diameter, because the space for the cement in the former is so small. The writer has tried both four-inch and six-inch pipe, and while the four-inch line can be laid with tight joints, it requires much more careful and conscientious effort on the part of the workman than with six-inch pipe. The joints must be thoroughly filled with cement, not very wet, so that it can be rammed or packed with a thin stick into every part of the joint. Merely plastering the cement over the surface of the joint will always result in a leaking joint.

It often happens that a water-supply coming from a distance of a mile or so runs at first nearly level, so that, except for surface pollution, the water might be carried in an open ditch. An open ditch is, however, far better replaced by vitrified tile, six inches in diameter, which entirely prevents surface pollution, and which costs only about ten cents a running foot. When the slope of the ground exceeds the natural fall of the water, so that a pressure inside the pipe is created, iron pipe must be used. If vitrified pipe is used, the joints must be made with the greatest care, and every precaution taken to prevent leakage. Figure 42 shows a section of a joint in tile pipe.

Fig. 42.—A joint in tile pipe. Fig. 42.—A joint in tile pipe.

In using iron pipe large enough to furnish the amount of water required, due regard must be paid to friction in the pipe. In flowing through a pipe of small size, water loses a great deal of head by friction. This friction between the sides of the pipe and the water, which must be duly considered in a pipe of small size, increases very rapidly as the velocity of the flow increases. It is always a great temptation to use a small pipe, since the cost of the pipe increases rapidly as the diameter increases, but it is penny wise and pound foolish to lay a line of pipe several thousand feet long to furnish water to a house and find when completed that the amount of water furnished by the pipe is on account of friction only a small dribble. In a previous chapter we estimated that the flow of water, in order to furnish three faucets at a reasonable rate, ought to be at least two thousand gallons a day or about one and a half gallons a minute, and the effect of a reduced size of pipe on the head necessary to carry a definite amount of water was shown.

The cost of cast-iron pipe should not be more than thirty cents per running foot for four-inch pipe and fifty cents per running foot for six-inch pipe. To this must be added the cost of about seven pounds or ten pounds respectively of lead for each joint and the cost of all the labor involved. The price of terra-cotta pipe is much less, as already indicated, so that it is quite worth while to expend some additional effort on making the tile pipe joints water-tight, if it allows the cheaper pipe to be substituted for the more expensive iron pipe.

Pumping.

Although the present methods of securing water for isolated farm buildings will not corroborate the statement it is safe to say that the proper method of obtaining a water-supply is always to make use of a pond or stream at such an elevation that water will flow to the house by gravity, provided this is possible. Only when the conditions are such that a gravity supply is impossible and water from a well or stream at some lower elevation becomes inevitable is pumping properly resorted to.

The advantage of a gravity supply is twofold. First, the daily charges for maintenance are practically nothing, so that when once the intake and the pipe line have been installed, there will be no additional charges. When pumping is resorted to, on the other hand, there must be a daily expenditure which, even if small, in the course of a year amounts to the interest on a large sum of money. For example, suppose that the cost for supplies for a small pumping engine was only ten cents per day, not counting in the cost of labor. This would amount to $36.50 a year, which at 5 per cent is the interest on $730. It would be $200 cheaper, therefore, to borrow $500, at 5 per cent, to pay for a gravity supply rather than to pay $30 for a pump which costs ten cents a day to run. This same reasoning may be applied to the cost of different kinds of pumps. One pump may cost $200 more than another, but the saving in fuel and repairs may be sufficient to more than justify this additional cost.

Second, a gravity supply is to be preferred because of its greater reliability. It is hardly possible to imagine any excuse for a gravity supply failing to deliver its predetermined quantity of water regularly day after day. A pumping plant, on the other hand, both breaks down and wears out. Valves are continually requiring to be repacked, nuts drop off and have to be replaced, pieces of the machinery break and require repairs, so that with the best machinery it is almost inevitable that for many days in the year the water-supply is interrupted by some failure of the machinery. In planning water works for cities, an engineer weighs and estimates the value of a continuous service, and even if the gravity supply costs somewhat more than the pumping system, it is in many cases adopted because the greater cost is supposed to be compensated for by the greater reliability of the supply.

Windmills.

Perhaps the cheapest source of power for pumping water is a windmill, and in many cases it proves entirely serviceable. It has two drawbacks which are self-evident. Unless the wind blows, the mill will not work, and, unfortunately, at those times of the year when a large supply of water is most to be desired, that is, during the hot summer months, the wind is particularly light. It is necessary, therefore, when using wind as a source of power, to provide large storage which will tide over the intervals between the times of pumping. Again, the wind may blow frequently enough, but may be so light as not to turn the large vanes necessary to pump rapidly and easily the large amount of water needed. Nothing less than a twelve-foot mill ought to be erected, and, to be efficient, the wind must blow at the rate of twelve to sixteen miles an hour.

Fig. 43.—Windmill and water tank. Fig. 43.—Windmill and water tank.

A windmill of the best design is made entirely of steel with small angle irons for posts for the tower, and with the mill itself made of galvanized iron. It requires a good foundation and must be well anchored to the masonry piers by strong bolts set well down into the masonry. If the mill is set directly over the well and the storage tank supported on the tower, a very compact arrangement is accomplished and the danger from frost is the only difficulty to be apprehended. However, the tank is often placed in the attic, some distance from the well, to which it is connected by suitable piping.

The location of the windmill requires careful consideration in order that it may receive the prevailing winds in their full force and at the same time be properly located with reference to the well. It must be remembered that the surface of the wheel is exposed to the full fury of a storm, and both the wheel and the tower must be strong enough to withstand such storms. Figure 43 shows windmill and water tank in the vicinity of Ithaca, New York.

Hydraulic rams.

A hydraulic ram is the cheapest method of pumping water, provided that the necessary flow with a sufficient head to do the work is available. It requires about seven times as much water to flow through the ram and be wasted as is pumped, so that if it is desired to pump five hundred gallons a day, the stream must flow at the rate of about thirty-five hundred gallons per day to lift the necessary water.

The two disadvantages of a ram are, first, that a fall of water is not always obtainable or that the stream flow is not always sufficient, and second, that the action of the ram is subject to interruptions on account of the accumulation of air in summer and on account of the formation of ice in winter. In fact, in winter it is necessary to keep a small fire going in the house where the ram is at work in order that this interruption may not take place. Its great advantage is that it requires no attendance, no expense for maintenance, and practically nothing for repairs. It operates continuously when once started, and, except for the occasional interruption on account of air-lock, is always on duty.

Fig. 44.—Installation of ram. Fig. 44.—Installation of ram.

Usually the water is led from above the dam or waterfall in a pipe to the ram and flows away after passing through the ram, back into the stream. The water pumped is generally taken from the same stream and is a part of the water used to operate the ram. This is not necessary, however, and double-acting rams are manufactured which will pump a supply of water from a source entirely different from that which operates the ram. The following table from the Rife Hydraulic Engine Manufacturing Co. gives the dimensions and approximate costs of rams suitable for pumping against a head not greater than about thirty feet for each foot of fall available in the drive pipe:—

TABLE XI

Dimensions
Number Height Length Width Size of Drive-pipe Size of Delivery-pipe Gallons per Minute required to operate Engine Least Feet of Fall Recommended Weight Price Single-acting Price Double-acting
10 2' 1" 3' 2" 1' 8" 1-1/4" 3/4" 2-1/2 to 6 3 150 $ 50 $ 65
15 2' 1" 3' 4" 1' 8" 1-1/2" 3/4" 6 to 12 3 175 55 70
20 2' 3" 3' 8" 1' 9" 2" 1" 8 to 18 2 225 60 75
25 2' 3" 3' 9" 1' 9" 2-1/2" 1" 11 to 24 2 250 66 81
30 2' 7" 3' 10" 1' 10" 3" 1-1/4" 15 to 35 2 275 75 90
40 3' 3" 4' 4" 2' 0" 4" 2" 30 to 75 2 600 150 170
80 7' 4" 8' 4" 2' 8" 8" 4" 150 to 350 2 2200 525 575
120 8' 9" 8' 4" 2' 8" 12" 5" 375 to 700 2 3000 750 850
120 8' 9" 8' 4" 2' 8" 2-12" 6" 750 to 1400 2 6000 1500 1700

If the length of the discharge pipe is more than a hundred feet, the effect of friction is to reduce the amount of water pumped, but rams will operate successfully against a head of three or four hundred feet. The writer remembers an installation in the northern part of New York State, where two large hydraulic rams furnish the water-supply supply for an entire village, pumping every day several hundred thousand gallons. Figure 44 shows an installation by the Power Specialty Co. of New York, using the fall of some rapids in a brook to pump water into a tank in the attic of a house.

Fig. 45.—Means of securing fall for hydraulic ram. Fig. 45.—Means of securing fall for hydraulic ram.

In Fig. 45 are shown two methods of securing a fall for hydraulic rams, recommended by the Niagara Hydraulic Engine Co. The first method shows no drain pipe, but a long drive pipe; while the second method puts the ram in an intermediate position, with considerable lengths of each.

There are other methods of utilizing the fall of a stream, but usually they involve a greater outlay for the construction of a dam and other appurtenances. An old-fashioned bucket water wheel may be used, which, though not efficient, utilizes the power of the stream. The wheel may be belted or geared to a pump directly or may drive a dynamo, the power of which may in turn be transmitted to the pump. The objection to such construction usually is that during the summer the small streams which could be made of service at slight expense run dry or nearly so, while the expense of damming and utilizing a large stream where the water-supply is always sufficient is too great for a single house.

Hot-air engines.

The simplest kind of a pump worked mechanically is the Rider-Ericsson hot-air engine (see Fig. 46), which is made to go by the expansive force of hot air. The fuel used may be wood, coal, kerosene oil, gasolene, or gas, the amount used being very moderate and the daily expense of maintenance very small.

Fig. 46.—A hot-air engine. Fig. 46.—A hot-air engine.

For a number of years the writer used one of these machines to pump water from a tank in his cellar to a tank in the attic, so that running water could be had throughout the house. With an engine and pump costing $100, it was necessary to pump twice a week for about an hour to supply the attic tank and to furnish the necessary water for the family. The following table shows the dimensions, the capacity, and the fuel consumption of the different styles of pumps made by this company:—

TABLE XII

Size of Cylinder Suction and Discharge Pipe Capacity Per Hour Cu. Ft. of Gas Kerosene Per Hour Anthracite Coal Per Hour Price
5" 3/4" 150 gal. 12 1 qt. 4 lb. $ 90
6" 1" 300 gal. 16 2 qt. 4 lb. 130
8" 1-1/4" 500 gal. 20 2 qt. 5 lb. 160
10" 1-1/2" 1000 gal. 50 3 qt. 6 lb. 240

Gas engines for pumping.

During the last few years, on account of the great demand for gas engines for power boats and automobiles, the efficiency and reliability of these engines depending upon the explosive power of the mixture of gas and air has greatly increased. To-day, probably no better device for furnishing a satisfactory source of power in small quantities at a reasonable cost can be found. One engine might readily be used in several capacities, pumping water during the day or at intervals during the day when not needed for running feed cutters; and possibly running a dynamo for electric lights at night. It would be easy to arrange the gas engine so that a shift of a belt would transfer the power of the engine from a dynamo to a pump or to other machinery. In this case the pump is entirely distinct and separate from the engine, and while the gas engine may be directly connected with the pump and bolted to the same bed plate, if the engine is to be used for other purposes than pumping, an intermediate and changeable belt is desirable.

The term "gas engine" is properly restricted to engines literally consuming gas, either illuminating gas or natural gas; but the term is also applied to engines using gasolene as a fuel. The same principle is used in the construction of oil engines where kerosene oil is the fuel instead of gasolene, and it is probable that the latter engines are safer; that is, less subject to dangerous explosion than the former. Whichever fuel is used, the engine may be had in sizes ranging from one half to twenty horsepower and are very satisfactory to use. Any ordinary, intelligent laborer with a little instruction can start and operate them, and except for occasional interruptions they may be depended upon to work regularly. The cost of operation with different fuels may be estimated from the following table, which also shows the cost when coal is used as in an ordinary steam plant, the data being furnished by the Otto Gas Engine Works:—

TABLE XIII

A photograph of a small (2 H.P.) gas engine made by the Foos Gas Engine Co. with pump complete is shown in Fig. 47. This pump will lift forty gallons of water per minute, with a suction lift up to twenty-five feet, to a height of about seventy-five feet above the pump. The pump gear can be thrown out of connection with the engine, so that the latter can be used for other purposes where power is desired.

Steam pumps.

Fig. 47.—A gas engine. Fig. 47.—A gas engine.

The use of a steam pump would probably not be considered for a single house unless a small boiler was already installed for other purposes. Not infrequently a boiler is found in connection with a dairy for the purpose of furnishing steam and hot water for washing and sterilizing bottles and cans. Where silage is stored in quantity, a steam boiler and engine are often employed for the heavy work of cutting up fodder. In both these cases it may be a simple matter to connect a small duplex pump with the installed boiler, as is done frequently in creameries, for the sake of pumping the necessary water-supply for the house. Whenever extensive improvements are contemplated, it is well worth while to consider the possibilities of one boiler operating the different kinds of machinery referred to. In Fig. 48 is shown a small pump, made by The Goulds Manufacturing Co., capable of lifting forty-eight gallons of water per minute against a head of a hundred feet. The diameter of piston is four inches and the length of stroke is six inches. It is operated by a belt from a steam engine used for other purposes as well.

Fig. 48.—Pump operated by belt. Fig. 48.—Pump operated by belt.
Fig. 49.—Duplex pump, operated directly by steam. Fig. 49.—Duplex pump, operated directly by steam.

TABLE XIV

Size of Pipes for Short Lengths To be increased as Length Increases Approximate Space Occupied Feet and Inches
Diameter of Steam Cylinders Diameter of Water Pistons Length of Stroke Gallons per Revolution Revolutions per Minute Gallons per Minute Steam Pipe Exhaust Pipe Suction Pipe Delivery Pipe Length Width
3 3/4 3 0.019 80 1.5 3/8 1/2 1-1/4 1 2 9 1 0
3 1 3 0.033 80 2.6 3/8 1/2 1-1/4 1 2 9 1 1
4-1/2 1 4 0.044 75 3.6 1/2 3/4 2 1-1/2 2 10 1 1
4-1/2 1-1/4 4 0.064 75 4.8 1/2 3/4 2 1-1/2 2 10 1 1
5-1/4 1-1/4 5 0.08 70 5.6 3/4 1-1/4 1-1/2 1 3 1 1 4
5-1/4 1-3/4 5 0.18 70 12.7 3/4 1-1/4 1-1/2 1 3 1 1 4
6 1-3/4 6 0.22 65 14.0 1 1-1/4 1-1/2 1 3 5 1 5
6 2 6 0.29 65 19.0 1 1-1/4 1-1/2 1 3 5 1 5
6 2-1/4 6 0.38 65 25.0 1 1-1/4 1-1/2 1 3 5 1 5
7-1/2 2-1/2 6 0.38 65 25.0 1-1/2 2 4 3 3 6 1 6
6 2-1/2 6 0.48 65 31.0 1 1-1/4 1-1/2 1 3 5 1 5
7-1/2 2-1/2 6 0.048 65 31.0 1-1/2 2 4 3 3 6 1 9
7-1/2 2-3/4 6 0.056 65 36.0 1-1/2 2 4 3 3 7 1 9
9 2-3/4 6 0.056 65 36.0 1-1/2 2 4 3 3 8 1 11
9 3-1/2 6 0.079 65 51.0 1-1/2 2 4 3 3 9 1 11

Fig. 50.—Raising water by means of compressed air. Fig. 50.—Raising water by means of compressed air.

Figure 49 shows a cut of a small duplex Worthington pump which operates by steam, not requiring any intermediate engine. To show the variety of pumps made and the way in which the proportions vary with the capacity of the pumps, the preceding table is given of pumps of small capacity designed to work with low steam pressure.

Air lifts for water.

Compressed air is also a source of power for raising water from a deep well; but it is neither economical in first cost of apparatus nor in operation. The principle is shown by the diagram of Fig. 23, and explains without words how air pressure may be carried down into the well through one pipe and thereby force the water of the well up into another pipe far above its natural level. The machinery needed involves an engine or motor and an air compressor, the latter taking the place of the ordinary pump. It has the single advantage that it avoids the maintenance of valves and similar deep-well machinery at a great distance below the ground, the air pump not requiring any mechanism in the well.

In Fig. 50 is shown a plant installed by the Knowles Pump Co. for a hotel where the air compressor furnished compressed air to raise the water from the deep well into a tank, whence a steam pump lifts the water to a reservoir, not shown.

Fig. 51.—Wooden tank. Fig. 51.—Wooden tank.

Water tanks.

The standard form of wooden tank in which water may be stored and from which it may be delivered to the house fixtures is pictured in Fig. 51. Figure 52 shows a galvanized iron tank for the same purpose. The tables appended, taken from catalogues of firms building such tanks, show the dimensions, weights, and costs of the two kinds of tanks.

TABLE XV. Dimensions and List Prices of Water Tanks.

Wooden Stave Tanks

1-1/2 In. Cypress 2-In. Cypress 2-In. Pine
Length Of Stave, Feet Dia. Bottom, Feet Capacity, Gallons No. of Hoops Price Galv. Hoops, Extra Weight Lb. Price Weight Lb. Price Weight Lb. Price
2 3 66 2 $ .30 105 $ 9.30 127 $12.00 110 $10.50
3 3 108 3 .40 146 12.00 182 15.00 157 13.20
2 4 125 2 .35 150 14.30 186 17.50 160 15.50
4 4 283 4 .65 260 21.00 321 26.00 277 23.00
2 5 207 2 .45 190 19.80 240 24.00 207 21.00
2-1/2 5 272 3 .65 247 21.30 305 26.00 263 23.50
3 5 337 3 .65 267 22.80 332 28.00 287 25.00
4 5 467 4 .85 342 25.80 425 32.50 367 28.50
5 5 597 4 1.00 409 28.90 508 37.00 438 32.00
2 5-1/2 252 2 .50 233 22.50 317 27.50 251 24.00
2-1/2 5-1/2 312 3 .75 275 24.00 341 31.70 294 28.00
2 6 304 2 .50 265 23.50 331 28.00 284 25.00
2-1/2 6 400 3 .75 310 26.30 387 31.00 334 28.00
4 6 688 4 1.25 443 31.80 546 41.00 473 35.00
5 6 880 4 1.40 520 36.90 645 48.00 557 41.00
6 6 1072 5 1.60 600 42.00 744 55.00 642 47.00
2-1/2 7 550 3 .85 381 29.00 475 38.00 409 32.00
5 7 1210 4 1.60 630 45.00 780 58.00 675 50.00
6 7 1474 5 2.00 738 51.50 910 66.00 789 56.50
7 7 1738 6 2.35 829 58.00 1028 74.00 889 63.00
2 8 551 2 .80 408 31.00 506 40.00 436 35.00
2-1/2 8 725 3 1.20 472 35.00 587 45.00 507 39.00
6 8 1943 5 2.60 880 61.00 1083 78.00 938 68.00
8 8 2639 7 3.50 1113 76.00 1363 97.00 1193 84.00
9 9 3825 8 5.20 1770 124.40 1539 108.00
6 10 3093 5 4.30 1458 107.00 1266 91.00
8 10 4200 7 6.20 1867 131.00 1630 113.00
10 10 5308 9 8.10 2277 155.00 1994 135.00
12 10 6516 11 10.00 2653 179.00 2323 157.00
6 12 4494 5 6.30 1930 138.00 1685 120.00
10 12 7714 9 11.35 2910 200.00 2555 174.00
12 12 9324 11 14.00 3393 231.00 2984 201.00

GALVANIZED IRON TANKS

No. Height Ft. Diameter Ft. Capacity Bbl. Weight Lb. Price
150 5 8 60 475 $ 47.50
151 6 6 41 340 35.00
152 6 8 72 530 52.50
153 8 6 54 430 43.00
154 8 8 96 640 65.00
155 8 10 150 875 85.00
156 10 8 120 750 73.00
157 10 10 180 970 95.00
158 10 12 270 1400 128.00
159 12 12 324 1600 150.00

There are many combinations and forms of these structures, and a detailed description of their characteristic construction and cost would occupy too much space for this present work. By referring to the pages of any agricultural, architectural, or engineering magazine, advertisements may be found of firms who build such towers and who may be depended upon for satisfactory work.

Fig. 52.—Iron tank. Fig. 52.—Iron tank.

If the tank is to be placed inside a building, it may be built of steel or of wood, although a lining of lead, copper, or galvanized iron is of advantage in the latter case. If the tank is out of doors, protection against frost must be carefully attended to, both to prevent an ice cap forming in the tank—the cause of many failures of tanks—and to prevent standing water in the connecting pipes being frozen. If the tank is to be placed inside the building, care must be taken to have it water-tight and to have the supports of the tank ample for the excessive weight which will be thereby imposed. Wooden tanks are likely to rot, and if left standing empty, become leaky. They are, therefore, less worth while than iron tanks.

Fig. 53.—Hand pump applied to air-tank. Fig. 53.—Hand pump applied to air-tank.

Pressure tanks.

A simple and very satisfactory method of storing water, and at the same time making provision for pumping water, is to place in the cellar or in a special excavation outside the cellar a pressure tank similar in shape to an ordinary horizontal boiler. The water in this tank is forced up into the house through the agency of compressed air, pumped in above the water, either by hand or by machinery, and in some cases automatically regulated so that the air pressure in the tank remains constant, no matter whether the tank contains much or little water. The village supply of Babylon, Long Island, is on this principle, the tanks there being eight feet in diameter and one hundred feet long,—much larger, of course, than is needed for a single house.

Fig. 54.—Engine applied to air-tank. Fig. 54.—Engine applied to air-tank.

The accompanying diagram and figures show the method of installing this system, which is known generally as the Kewanee system, although a number of other firms than the Kewanee Water Supply Co. are prepared to furnish the outfit necessary.

Fig. 55.—Windmill connection with tank. Fig. 55.—Windmill connection with tank.

How the air-tank may be used in connection with a hand force pump is shown in Fig. 53. The water is pumped from a well into the tank, usually in the cellar, whence it flows by the pressure in the tank to all parts of the house. Figure 54 shows the tank with a gas engine and a power pump substituted for the hand pump. Figure 55 shows the using of a windmill in connection with the tank and also shows the relation of the tank to the fixtures in the rest of the house.


                                                                                                                                                                                                                                                                                                           

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