CHAPTER IV. (4)

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WOOL.

As civilization has advanced, the clothing of man has improved. To-day a great variety of material is necessary to make up the proper wardrobe for civilized man. Our clothing is nearly all fabricated—that is, manufactured from the raw material into what we call fabrics. We have cotton, woolen, silk, and linen fabrics. The two principal articles used for our clothing, however, are wool and cotton. Cotton and linen are more largely used in warm weather and in warm climates, while woolen has come into general use for wear in colder climates and in colder seasons.

The making of woolen cloth is one of the oldest industries. In the early ages the coarse wool of the sheep was spun into long threads, then woven and made into rude garments for the clothing of man. The dyeing of these cloths, by which brilliant colors were produced, was one of the earliest of the fine arts. Many centuries ago the Egyptians, the Persians, the Greeks, and the Romans made shawls and robes of beautiful texture and brilliant colors. They also made mats, rugs, tent cloths, curtains, and tapestry hangings.

During the last four hundred years steady progress has been made in the construction of woolen fabrics. Long ago England became famous for the manufacture of worsted goods, carpets, and broadcloths. Machinery for making woolen cloth was introduced into England during the latter half of the last century. The spinning jenny came into use a little after 1750, and the power loom was invented near the close of the century.

No machinery for making woolen cloth, except by hand spinning and hand weaving, was introduced into our country until about the year 1800. How do you suppose our forefathers and foremothers managed to make the cloth needed before the introduction of machinery and the building of factories? A single incident may explain how it was done.

Rev. Dr. Eliphalet Nott was president of Union College, Schenectady, New York, for more than sixty years. He was born in Connecticut just before the American Revolution. His father was very poor, but a conscientious, godly man. He lived on a farm four miles from the village and the church. During the early boyhood of Eliphalet his father had no horse, and in bad weather, when the family could not walk to church, they were drawn over the rough and hilly roads of that long four miles by their only cow. Yet they were always at church.

One winter, Mr. Nott's overcoat had become so shabby that Mrs. Nott told her husband it was not fit to be worn to church any longer. He had no money to buy a new one. Should he stay away from divine service? Not he! To this proposition neither he nor his wife would assent. Soon, however, the good woman devised a plan to free them from the difficulty. She suggested to her husband that they should shear their only "cosset" lamb, and that the fleece would furnish wool enough for a new overcoat.

"What!" said the old man, "shear the cosset in January? It will freeze."

"Ah, no, it will not," said the wife, "I will see to that; the lamb shall not suffer."

She sheared the cosset and then wrapped it in a blanket of burlaps, well sewed on, which kept it warm until its wool had grown again. This fleece Mrs. Nott carded, spun, and wove into cloth, which she cut and made into a garment for her husband, and he wore it to church on the following Sabbath.

The first attempt to manufacture woolen cloth other than by hand was made at Newburyport, Massachusetts, by two Englishmen, Arthur and John Scholfield. They had learned the business in England, and now put in operation the first carding machine for wool made in the United States. Upon this they made the first spinning rolls turned out by machinery. The same year they built a factory, three stories high and one hundred feet long, in the Byfield district, at Newburyport. The two brothers carried on the factory for a company of gentlemen who were the stockholders. Arthur was overseer of the carding; John was in charge of the weaving room.

This application of machinery to the making of woolen cloth created much interest in the country, and wool was brought from long distances. People visited the factory from far and near. These visitors became so numerous that an admission fee of ten cents was charged. During the first winter after the factory was opened sleighing parties came from all the neighboring towns.

Some years ago an old lady, ninety years of age, wrote, in "Reminiscences of a Nonagenarian," that she had seen row after row of sleighs pass over Crane-neck Hill, enlivening the bright cold days by the joyous tones of their merry bells. She describes the impression made upon her own mind the first time she visited the factory: "Never shall I forget the awe with which I entered what then appeared the vast and imposing edifice. The large drums that carried the bands on the lower floor, coupled with the novel noise and hum, increased this awe, but when I reached the second floor where picking, carding, spinning, and weaving were in process, my amazement became complete. The machinery, with the exception of the looms, was driven by water power. The weaving was by hand. Most of the operatives were males, a few young girls being employed in splicing rolls."

After this John Scholfield established a factory in Montville, Connecticut. Subsequently Arthur Scholfield removed to Pittsfield, Massachusetts, where he passed the remainder of his life, and not only carried on the woolen manufacture himself, but also built carding machines and set them up for others to operate. Within the next twelve years several woolen factories had been built in Massachusetts, New Hampshire, Rhode Island, and New York.

The new industry had become so firmly established that when President Madison was inaugurated, March 4, 1809, he wore a suit of black broadcloth of American manufacture. But Washington Irving tells us that Washington, our first president, was inaugurated twenty years earlier, dressed in a "suit of dark-brown cloth of American manufacture."

From time to time the woolen industry has been protected by various tariff bills passed by Congress. This industry to-day is of gigantic proportions. The woolen factories in our country are now using about five hundred million pounds of wool per year. More than half of this is raised in our own country, and nearly all of the cloth produced is retained in the country for home consumption.

Let us see now if we can understand how woolen cloth is made. The father of Dr. Nott had in those early days a single sheep. Some farmers would have half a dozen, others twenty-five or fifty. Now times are changed. We have but few sheep in the older settled country along the Atlantic coast. Those who raise wool to-day are apt to make it their sole business, doing nothing else. Most of the sheep of this country are raised upon the great plains and in the great valleys of the Western country.

Many flocks of sheep, numbering from five hundred to several thousand, may be seen in Texas, New Mexico, Utah, and Wyoming. There are to-day in Texas more than three million sheep; about an equal number in Wyoming; nearly as many in New Mexico, Oregon, California, and Ohio. We have in our country at the present time more than forty million sheep.

SHEEP-SHEARING.

Let us visit one of these sheep ranches. It is in the spring of the year. The warm weather has come. The sheep have had their thick fleeces to keep them warm through the cold winter. In the summer these thick, shaggy coats would be as burdensome to them as a winter overcoat would be to us. The ranchmen round up the flock, and taking them one by one, cut off with a huge pair of shears the long wool.

The wool is sold to the dealers, and sent away to the market. It finds its way to the woolen mill. It is sorted, washed, and scoured. It is then carded. The cards straighten out the long fibres of wool so that they may be readily spun. The mule or the spinning jenny spins it into yarn, twisting this yarn like a rope or thread so that it will be strong and will hold together. A part of the yarn is then arranged upon a great beam for the warp. The warp is the threads that run lengthwise of the cloth. The rest of it is wound upon little bobbins to be put into shuttles. The shuttle is thrown back and forth across the warp, thus weaving in the filling. This is done by means of what is called a harness. This harness holds up the alternate threads of the warp and presses down the other threads, so that when the shuttle is thrown through it carries the thread of the filling "under and over"; that is, under one-half of the warp threads and over the other half.

After the cloth is woven, it is put through the fulling mill, which beats it up thick and firm. After this come the various processes of finishing: shearing the surface so as to leave it smooth; brushing it so as to set the nap all one way and give it a smooth, even, glossy appearance. The quality of the cloth depends upon the quality of the wool used, the quality of the machinery which makes the cloth, and the skill of the workmen. A great deal of experience is necessary in making first-class goods.

We are now using the very best machinery in the world in the manufacture of our woolen goods. Possibly in the making of broadcloth and a few varieties of the better class of goods we may not yet be quite up to the older manufactories of Europe, but in cassimeres, worsted goods, blankets and carpets we are already able to compete with the products of the Old World. Although the price of labor in European countries is less than in America, our workmen do more work in a day and our machinery is of such improved patterns that we are generally able to compete in price.


                                                                                                                                                                                                                                                                                                           

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