I THE FIRELESS COOKER

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Does the idea appeal to you of putting your dinner on to cook and then going visiting, or to the theatre, or sitting down to read, write, or sew, with no further thought for your food until it is time to serve it? It sounds like a fairy-tale to say that you can bring food to the boiling point, put it into a box of hay, and leave it for a few hours, returning to find it cooked, and often better cooked than in any other way! Yet it is true. Norwegian housewives have known this for many years; and some other European nations have used the hay-box to a considerable extent, although it is only recently that its wonders have become rather widely known and talked about in America. The original box filled with hay has gone through a process of evolution, and become the fireless cooker of varied form and adaptability.

Just what can we expect the fireless cooker to do? What foods will it cook to advantage?

Almost all such dishes as are usually prepared by boiling or steaming, as well as many that are baked—soups, boiled or braised meats, fish, sauces, fruits, vegetables, puddings, eggs, in fact, almost everything that does not need to be crisp can be cooked in a simple hay-box. If the composition of foods and the general principles of cookery are well understood, but little special instruction will be needed to enable one to prepare such dishes with success; though even a novice may use a fireless cooker if the general directions and explanations, as well as the individual recipes, are carefully read and followed. While such dishes as toast, pancakes, roast or broiled meats, baked bread and biscuits, are impossible to cook in the simpler form of hay-box, the insulated oven, the latest development of the fireless cooker, opens up possibilities that may lead to a much wider adaptation of home-made insulators to domestic purposes. Roast meats, however, may first be cooked in the oven and completed in the hay-box or cooker, or they may be cooked in the hay-box till nearly done and then roasted for a short time to obtain the crispness which can be given only by cooking with great heat.

During ordinary cooking there is a great loss of heat, due to radiation from the cooking utensil and escaping steam. If, however, this heat could be retained, the food would continue to cook in the absence of fire. This is what occurs in the hay-box. Hay, being a poor conductor of heat, will, if closely packed around a kettle of boiling food, maintain, for a number of hours, a sufficiently high temperature to continue the cooking process. The familiar practice of using newspapers or carpet in keeping ice from melting depends upon the same principle. In both cases a material which is a poor conductor of heat, when interposed between the surrounding air and articles which are either colder or hotter than the air, being found to preserve their temperature. Other materials than hay or papers will act in the same way; such, for instance, as excelsior, sawdust, wool, mineral wool, and others. A vacuum will have the same effect as insulating materials. The “Thermos Bottle” and similar inventions, which are glass bottles surrounded by a vacuum and contained in metal cases, will keep foods hot or cold for many hours. If heated with a little boiling water before boiling food is poured in they will even cook some foods satisfactorily. A vacuum is expensive, as it is difficult to obtain, and therefore the ordinary fireless cooker is better suited to every-day use; but if one of these bottles is at hand it may be utilized in cases of illness or on journeys or in other unusual circumstances, when a cooker is not available.

The general trend of recent scientific investigation seems to indicate more and more clearly that the prevalent idea that all food must be cooked at a high temperature, such as that of boiling water (212 degrees Fahrenheit), is a mistaken one. Experiments have shown that starches are made thoroughly digestible at temperatures varying from 149 degrees to 185 degrees Fahrenheit. Cellulose, the woody fibre of vegetable foods, becomes perfectly softened at a temperature considerably below 212 degrees, while albuminous materials, of which all animal and many vegetable foods are largely composed, are not only well-cooked at a low temperature, but are decidedly more easily digestible than when cooked at the higher temperatures of boiling or baking.

SPECIAL ADVANTAGES OF THE FIRELESS COOKER

First, its economy, not only of fuel and of space on the stove, but of effort, of utensils, and also of food materials and flavour. It has been stated that 90 per cent. of the fuel used in ordinary cooking will be saved by the hay-box. This percentage will vary with different housekeepers, as some understand the economy of fuel much better than others, but there is no doubt that it is very great when the cooker is used. This is especially true when the fuel is gas, kerosene, gasolene, or denatured alcohol (possibly the coming fuel for common use). Where a wood fire or, particularly, where a coal fire must be maintained, the fuel saved by the cooker will manifestly be less than with such fuels as can be readily extinguished when their use is over, but even in such cases there is some economy of fuel. One must use the cooker to realize the saving in work that it means. Think what it is to have a method of cooking involving no necessity for remaining in the kitchen to keep up a fire or watch the food! As most hay-box cooking takes a considerable length of time, and many articles are not specially injured by overcooking, this means that foods can often be placed in the box and left for hours, while the housekeeper is enabled to go out for a day’s work, or to occupy her time in other ways, with a mind free from all care of the meal that is cooking. The user of a hay-box will soon find, too, that utensils are not so hard to wash after lying in hay as when food has been dried or burned on, and as the scraping and scouring given to ordinary utensils wears them out very fast, there is here also a considerable economy of utensils. There is found to be a very great saving of food materials on account of “left-over” foods and others that might be utilized, if the long cooking which they require to make them palatable did not involve such expense in the way of fuel as to offset the advantage of using them, such as in the case of soup stock, tougher cuts of meat, etc. Special attention is paid in this book to the preparation of a variety of cheap foods and “left-overs.”

The absence of heat and odours in the kitchen is another of the advantages of this cookery. On the hottest summer days a cooker will not increase the heat of the room, while even in a living-room, onions, turnips, cabbage, and such ill-smelling foods could be cooked with no suspicion of the fact on the part of the family or visitors. The fact that a cooker can also be made attractive in appearance, and used in rooms not ordinarily used for cooking, is of interest to some people who are not able to command even the ordinary amenities of housekeeping life.

In the matter of flavour there is a distinct gain in fireless cookery. Many are familiar, by experience or hearsay, with the specially delicious flavour of food cooked in primitive ways, such as burying the saucepan in a hole in the ground, of clambakes, or of cooking food by dropping heated stones into the mixture, in which cases the closely covered food is slowly cooked at a low temperature. The praises given to such cookery are often ascribed to the “hunger-sauce” that usually accompanies outdoor cookery, but not with entire justice, for there is a real difference in flavour.

As it has been well proved that tasteless food is less easily or thoroughly digested than food which has a good flavour, owing, probably, to the fact that high-flavoured food stimulates the flow of digestive juices, the advantage lies in this respect also with hay-box food over much of the ordinary food served.

The bearing of fireless cookery upon the servant-problem might well fill a chapter by itself. Any woman who uses this device for a year can become eloquent upon this subject. When cooking no longer ties one to the kitchen, is no longer a labour that monopolizes one’s time, dishevels one’s person, and exasperates the temper, the cook may go. We shall save her wages, her food, her room, and her waste, and have more to spend in ways that bring a more satisfactory return.

DIRECTIONS FOR MAKING A HAY-BOX OR FIRELESS COOKER

The box may be an unpainted one such as can be obtained for a few cents from any store where one of suitable size and shape is used, or it may be a handsome hardwood chest, or even an old trunk. In selecting it, choose one made of sufficiently heavy boards to admit of having hinges and a hasp put on it. If it is to be used in a dining-room, or where attractive appearance is to be desired, it may be covered with chintz or denim, or a coat of paint, if not made of finished hard wood. An old ice-box, one that has a hinged lid at the top, has been utilized for this purpose with success. A barrel makes an excellent hay-box, especially for very large kettles, but the cover cannot easily be hinged and must, therefore, be weighted to hold it down tight. In size the box should be from two to five inches larger in every dimension than the kettle it contains. The kettle is, therefore, the first thing to be secured, and full directions for choosing it are given on page 13. The next point to consider is the packing material. When this has been chosen, the directions for packing the box, given on page 15, will tell how much space must be allowed for insulation and, consequently, of what size the box must be. If it is so large as to admit of more insulation than that absolutely required, there is no objection, only a possible gain. If it is intended to pack the box with more than one utensil this will also have a bearing upon its size. Allow nearly, or quite, double the insulation between the utensils that is provided on the other sides, otherwise there may be difficulty in removing one utensil while the other is still cooking.

Hinges and a hasp, or some device to hold the cover of the box shut, will be necessary, as the packing should be such that there is a little upward pressure on the cover.

A cushion is desirable to cover each kettle used, one which is thick enough to fill the hay-box after the kettle is in place. For making these cushions use muslin, denim, or any thing of the kind that is at hand, filling them, generally, with the same material as that used in packing the box. Shape them like a miniature mattress, joining two pieces which are the dimensions of the top of the box with a strip which is from two and one-half inches to four or five inches wide, the width depending upon the material with which the cushion is stuffed, some materials requiring thicker insulation than others.

Hay-Box With Two Compartments.

Partly packed compartment of hay-box, showing pail in place for packing. Cushion. “Space adjuster.” Small pail to fit in “space adjuster.”

Finished compartment of hay-box. Cushion. Large Pail. Pan and cover.

The packing material may be either hay, straw, paper, wool, mineral wool, excelsior, ground cork, Southern moss, sawdust, or any other non-conducting material that is adapted to filling the space between the kettle and the box. If hay is used, choose soft hay. Wool is, perhaps, the best heat retainer of those mentioned, and it is easy and pleasant to handle. Clean, soft wool may be purchased at woollen mills and elsewhere. It should cost about thirty-five cents a pound, but as it is very light it requires much less, by weight, than of some other cheaper materials. Mineral wool can be purchased at large hardware stores. It costs about five cents a pound, but about five times as many pounds are required as an equivalent for wool. Cheap cotton batting can be obtained at dry-goods stores; ground cork from large grocers. This is used by them as packing for grapes or other fancy fruits. Sawdust, obtainable at sawmills, and perhaps elsewhere, must be well dried before using. Excelsior is used by many kinds of merchants, and can be bought for about two cents a pound. Hay is plentiful in country places and can also be purchased at feed-stores in the cities. Southern moss, easily procurable in the Southern States, can be found at many upholsterers’ in the North as well. Newspapers and hair, such as is used by plasterers, are available in city and country.

The utensils. Perhaps the best shape for the cooking utensil, that is, one which will have the least possible radiating surface, is a pail about the depth of its own diameter. The sides should be straight and perpendicular to the bottom. The cover should fit securely into place. If a smaller utensil is to be used inside the large one, which is often a great convenience, it must not be so high that the cover of the larger pail will not go on. A “pudding pan” may be used for the inside utensil, resting on the rim of the pail; but care must be taken, with this arrangement, that a cover is secured that will fit the pan closely.

To select the material best adapted for cooker utensils one must consider its wearing quality, its heat-absorbing power, to some extent, and also the action upon it of the water, acids, salts, etc., which are found in the foods. For instance, iron utensils, as well as most tinware that has been used for any length of time, will rust with the long subjection to heat and moisture; acids will make a disagreeable taste with iron or old tin utensils; while acids in such long contact, with even new tin might also form poisonous tin salts in sufficient quantity to be decidedly injurious. Earthenware would seem ideal except that it is likely to break when over the flame. It is desirable that the covers be of the same material as the utensil, or of some other rust-proof material. It will pay to get the best, when buying these kettles, for they will last well, with reasonable care, and a poor utensil will soon be of no use whatever. Well-enameled iron, except for its weight, is good; also the best quality of agate ware, ordinary aluminum, or, perhaps best of all, for very large utensils at least, cast aluminum. Aluminum is expensive, but its light weight, excellently fitting parts, and lasting qualities commend it above other materials, and it will be found to pay in the end.

The size of the pails will depend to some extent upon the number of people to be served, although there is a minimum size, below which there is not a sufficient bulk of food to cook well. Under the heading “Practical Suggestions on the Use of the Fireless Cooker,” this matter of quantity is more fully discussed. For a family of five or six persons a six-quart pail with a pan to fit inside of it has been found satisfactory. It will be convenient to have also a larger pail for large pieces of meat, such as hams.

Method of packing the box. This will vary somewhat with the different insulating materials used. These may be classified as:

Those into which the cooking utensil may be set without any intervening covering, among which are hay, excelsior, and paper.

Those requiring a covering material to keep them in place and to protect them from contact with the utensil, among which are wool, mineral wool, cork, sawdust, and cotton.

Figure No. 1.
Pasteboard cylinder to fit the pail.

Boxes to be filled with the first class of insulating materials are packed in the following manner:

Line the box and cover, smoothly, with one thickness of heavy paper, or several thicknesses of newspaper. This will prevent cold air from finding its way through the cracks, and dust and pieces from sifting out. Asbestos sheeting also makes a good lining. Pack in the bottom of the box a firm layer of insulating material not less than three or four inches in depth. This must raise the cooking pail to within from three to five inches of the top of the box. Set the utensil in the middle of the space allowed for it on this layer, and pack around it, very tightly, until level with the top of the kettle. When this is removed it will be found to have left a hole just large enough for it to slip into again. A little manipulation will make the rim of this pocket less ragged than at first. The cushion for boxes packed with excelsior or hay should be at least four inches thick. In packing with paper, lay first an even layer three or more inches thick of folded papers, filling the space around the kettle with soft, crumpled papers. In place of the top cushion, make a bundle of papers folded to just the right size. This can only be done when perfectly flat pail covers are used, unless a supplementary soft cushion be first laid over the pail.

The box is now ready for cooking, but if, after considerable use, the material shrinks so that the whole space is not firmly filled, a little more may be added. There should always be at least a slight pressure when the cover is closed. The paper lining described on page 20, while not necessary to this class of boxes, is an improvement.

Figure No. 2.
Showing how to cut the cloth pieces for lining a home-made cooker.

Figure No. 3.
Showing the cloth lining just about to be placed in the box.

Boxes to be filled with the second class of material are packed in the following manner:

Line the box with a smooth covering of paper or asbestos, tacked into place. Pack a layer of insulating material, three inches or more in thickness, in the bottom, laying a piece of heavy paper on this. Sew two or three thicknesses of pliable cardboard into the form of a cylinder that will fit around the utensil loosely. (Fig. No. 1.) It must be of the same height as the kettle. Set this cooker-pail, surrounded by the cylinder, on the layer in the box. Holding the kettle in place with one hand, pack tightly around it, to the level of the top of the pail. (See page 12.) The efficiency of the box depends largely upon this packing. Cut a round hole, the size of the cooker nest, in a piece of heavy pasteboard, to fit the top of the box. Lay this over the packing, so that it will cover it completely. The box is now ready for its cloth lining. To make this, cut three pieces of cloth; one to be one-inch or more larger than the top of the box, with a round hole cut in its centre, one inch smaller than the diameter of the cooker-pail (Fig. No. 2:1); another to be a round piece one-inch larger than the diameter of the pail (Fig. No. 2:2); and the third to be a strip one-inch wider than the height of the pail, and long enough to go around it with an inch to spare (Fig. No. 2:3). Sew the ends of this strip together to make a cylinder. Into one end of this cylinder sew the round piece. The other end is to be sewed into the large piece, taking in each case a half-inch seam. When this is put into the box it will line the nest for the kettle, and cover the pasteboard which rests on top. (Fig. No. 3.) Remove the pail and tack this cloth lining in place, turning in the edges where it is tacked to the box. A paper lining may be substituted for cloth in the following manner:

Figure No. 4.
Showing the manner of cutting the paper covering for a fireless cooker.

Take a sheet of very heavy paper, at least one inch larger in every dimension than the top of the box. Draw a circle in the centre of it the size of the pail. In the centre of this circle cut a small hole large enough to insert the blade of a pair of scissors. From this hole, cut to the circle, so as to strike it at intervals of about one and one-half inches. (Fig. No. 4.) Fit the paper over the top of the packing in the box so that this circle will come just over the nest for the pail. Put the cooker-pail into the nest and it will crease the points down at exactly the right place. Figure No. 5 shows the cooker completed. A paper lining is in some respects to be preferred to cloth. It is easy and quick to make and can be readily replaced if it becomes soiled.

With either class of cooker more than one nest may be made. It is well, in that case, to have a wooden partition put into the box before packing it, although this is not strictly necessary. Each portion of the box can then be packed independently and for utensils of different sizes if desired.

Figure No. 5.
Showing the paper lining of a fireless cooker in place.

If possible, when packing a box with mineral wool, do the work out of doors, wearing a pair of gloves, as particles from it fly into the air and are extremely irritating to the throat and skin. Twenty-five pounds of mineral wool will pack a nine-quart pail in a box fifteen by fifteen inches and eleven inches high. Five pounds of wool will pack the same box for using a nine-quart pail. If a smaller pail is used, more wool or mineral wool will be required.

Sawdust is one of the easiest materials to handle. It packs easily and does not require a cloth covering, heavy paper answering the purpose perfectly. Proceed with the packing as for wool or mineral wool and such other materials, omitting the pasteboard top. In place of this and the cloth covering use a paper lining.

“Space adjuster” before it is covered; and small pad to fill the space below the pail.

The “space adjuster” is a padded cylinder which slips into a cooker pocket and makes a receiver for a smaller cooker-pail than that for which the cooker was packed. It can be made by putting together two pasteboard cylinders of equal length, one of which will fit rather loosely outside of the small pail, and the other of which will slip easily into the cooker pocket and line it from top to bottom. When the small cylinder is stood inside of the larger one the space between the two should be firmly packed, preferably with a soft material such as cotton or wool. To keep the filling in place while packing it the cylinder may be wound with twine, as shown in the accompanying illustration. It may then be covered with a fitted muslin cover. Sew two tabs on this cover, with which to lift the space adjuster out. When slipped into the cooker pocket, and the small pail placed in the new pocket thus formed, there will be found to be a space below the pail, which may be filled by a round cushion made for the purpose.

Section view of “space adjuster” showing the pail and cushion in place.

Ready-made hay-boxes and fireless cookers are to be found on the market, some of which have advantages over the home-made article along with some disadvantages. First of the disadvantages is, perhaps, the cost, the expense being considerably greater than for the home-made box. Also the choice in the matter of shapes and material for the utensils cannot be as great as in home-made boxes, and some of the cookers are unpractical in minor details. On the other hand, the commercial cookers are ready for use, some of them being excellently adapted to their purpose, and to many people this would offset the cost. Those that are made of metal, on the plan of refrigerators, perhaps not boxes at all, would appeal to certain housekeepers as likely to be more cleanly than upholstered boxes. But, as food is always in tightly-covered vessels, and as experience has shown that ordinary care will prevent anything from being spilled, a hay-box having been kept sweet and clean without refilling for over a year, the danger of uncleanliness is not so great as would at first appear. Doubtless where servants are entrusted with the use of the cooker there would usually be a greater necessity for guarding against untidiness.

In selecting a ready-made cooker certain points should be considered. See that the parts fit closely together, are simple and strong in construction; that there are no seams or pockets in the kettles which would be difficult, if not impossible, to get clean; that the kettles are a suitable size, namely, not too large, if they are to cook food for a small family, and not too small to ensure sufficient heat for proper cooking; and that there is no air space over the cover that will not be filled when the cooker is closed. In the case of the metal cookers a round cover with a single hinge is a point of weakness, for the cover is not sufficiently supported to endure the strain of constant use. Many of the cookers also use tin very considerably, which is objectionable. Doubtless there will be constant improvements in these inventions, as there is a growing demand for them and an increasing intelligence as to their use.

MATERIALS NEEDED FOR A HOME-MADE FIRELESS COOKER

  • A box or barrel (see page 9).
  • One pair of strong hinges.
  • A hasp.
  • Material for stuffing (see page 11).
  • One or more large pails (see page 13).
  • One or more small pails or pans (see page 13).
  • Muslin, 11/2 yards or more, depending upon the size of the box.
  • A cooking thermometer.
  • Heavy pasteboard.
  • Pliable pasteboard.
  • Brown paper.
  • Tacks and screws.

PRACTICAL SUGGESTIONS FOR USING A FIRELESS COOKER

While success in using a cooker is reasonably sure if directions are clear and detailed, and can be followed exactly, yet it is well to understand, in a general way, the conditions of success in order that a deviation from directions, if such should ever be found necessary, will not mean failure.

As the cooking depends upon the retention of heat, it stands to reason that there must be heat to retain. A pint of food does not contain as much heat as a quart, even though both be of the same temperature to begin with. This can be demonstrated by setting a pint and a quart of boiling water side by side. The pint will lose its small amount of heat and grow cold much sooner than the quart, with its larger amount. After an equal time eight quarts of food in the cooker have been found to register 15 degrees Fahrenheit higher than one and one-half quarts, other conditions being the same. This explains the failures of some beginners which are due to the fact that such a small quantity of food was taken that there was not sufficient heat to begin with. Obviously this danger is less with foods requiring only a slight cooking, since, even with small quantities, some time elapses before the food grows too cold to cook at all.

The total quantity of food is, therefore, seen to be an important factor in success. The larger the amount of food, the higher the temperature will be at the end of a given length of time. Where the amount is very large, as in the case of hotel and institution cookery, this gain is so great that the time required for cooking is materially reduced.

The proportion between the amount of food and the size of the utensil in which it is cooked is equally important. Experiments have shown that one and one-half quarts of water, in a pail just large enough to hold it, will register 15 degrees Fahrenheit more than the same measure of water in a nine-quart pail at the end of an hour; while at the end of twelve hours there is 28 degrees of difference. It is thus seen that a well-filled kettle is more likely to cook successfully than one partially filled. When it is impossible to cook in a smaller pail, and thus avoid vacant space in the kettle, the difficulty may, to some extent, be offset by using a pan for the food with sloping sides and broad rim, such as a “pudding pan,” which may be set into the cooker-pail and, by resting upon its rim, will be suspended in it. This arrangement admits of filling the lower part of the pail with boiling water or with boiling food, in case a second kind of food is to be cooked for the same length of time.

Space between the pail and packing material is also likely to be disastrous, so that it is not advisable to try to use a small pail in a “nest” made for a large one without the “space adjuster” described on page 22. Even the space which results after a short use of a newly packed box will be sufficient for the escape of some heat and should always be filled in.

Place the cooker near the stove, since it is important to transfer the food very quickly from one to the other. The cooker should be open, the cushion removed and everything in readiness before the food is taken from the fire; then, before it has time to stop boiling, it should be in place in the box. Loss of time at this juncture owing to uncertain movements is a fruitful source of failure among beginners.

Keep the box tightly closed from the moment the food is put into it until it is entirely done, as if for any reason the box is opened before the appointed time, the contents must be reheated to boiling point before being replaced.

The time for cooking foods on the stove, previous to putting them into the cooker, is usually very short. Food in large, solid masses, as ham, pot roasts, moulds of bread, etc., must be boiled until thoroughly heated to the centre, obviously requiring longer boiling the larger and denser the pieces are. Food that is broken and less compact will be readily penetrated by heat and will be boiling hot nearly or quite as soon as the surrounding water. Such foods need only a moment’s brisk boiling before being put into the cooker. Cereals, although in fine particles, easily settle into a dense, impenetrable mass during the long period of undisturbed cooking, unless boiled until they are slightly thickened.

The length of time for cooking in the cooker depends upon several factors: (1) the kind of cooker, whether well or ill packed, and whether good or poor insulating material is used; (2) the skill of the cook in getting the kettle into the box quickly; (3) the amount, toughness, density, and size of the pieces; (4) whether hard or soft water is used. If hard water is used foods require more cooking to become tender than with soft water. Hard water may be softened, however, by the addition of a little baking soda. The time given in this book is adapted to a home-made cooker, well packed with any of the materials suggested in the section giving directions for packing the cookers. With some commercial cookers a shorter time may be sufficient.

It is frequently stated that few foods are injured by overcooking, but while this is true of a great many foods, it has not proved to be the case with all. Potatoes, rice, custards, raised mixtures, such as dumplings, suet pudding, and brown bread, as well as many other foods, are decidedly injured by overcooking. The recipes generally state the minimum and maximum time which each food should have. This information will also be found easily accessible in the classified index. There is danger in leaving meats or soup stock or even cereals in the cooker long after they have cooled down, as they will be likely to spoil.

Needless to say, careful reading of all the directions given, and following them in every particular, will be necessary until one becomes well acquainted with this novel method of cookery. Mistakes in temperature tests, in measuring, in time, and in other conditions, may result in failures, which must not be imputed to the cooker, but to the cook.

It will probably not be long, after the first experiment with a cooker, before several compartments are fitted up; in which case it is difficult to remember what food is in each and at what time it is to be removed, since it is left for so many hours. To meet this difficulty a slate, hung in the kitchen near the box, will be found a great convenience. It may be permanently ruled and arranged in the form of a table, to be filled out with pencil. A good form to use is the one given below. The compartments may be numbered or described.

Compartment Food Time put in Time for removal

                                                                                                                                                                                                                                                                                                           

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