WATT FINDS THAT CONDENSATION IN THE CYLINDER IS INCOMPATIBLE WITH A DUE ECONOMY OF FUEL.—CONCEIVES THE NOTION OF CONDENSING OUT OF THE CYLINDER.—DISCOVERS SEPARATE CONDENSATION.—INVENTS THE AIR-PUMP.—SUBSTITUTES STEAM PRESSURE FOR ATMOSPHERIC PRESSURE.—INVENTS THE STEAM CASE, OR JACKET.—HIS FIRST EXPERIMENTS TO REALISE THESE INVENTIONS.—HIS EXPERIMENTAL APPARATUS.—DIFFICULTIES OF BRINGING THE IMPROVED ENGINES INTO USE.—WATT PRACTISES AS A CIVIL ENGINEER.—HIS PARTNERSHIP WITH ROEBUCK.—HIS FIRST PATENT.—DESCRIPTION OF HIS SINGLE-ACTING STEAM ENGINE. (68.)At the period to which we have now brought the history of the invention of the steam engine, Watt had obtained, chiefly by his own experiments, a sufficient knowledge of the phenomena which have been just explained, to enable him to arrive at the conclusion that a very small proportion of the whole mechanical effect attending the evaporation was really rendered available by the atmospheric engine; and that,He perceived that the principal source of this wasteful expenditure of power consisted in the quantity of steam which was condensed at each stroke of the piston, in heating the cylinder previous to the ascent of the piston. Yet, as it was evident that that ascent could not be accomplished in a cold cylinder, it was apparent that this waste of power must be inevitable, unless some expedient could be devised, by which a vacuum could be maintained in the cylinder, without cooling it. But, to produce such a vacuum, the steam must be condensed; and, to condense the steam, its temperature must be lowered to such a point that the vapour proceeding from it shall have no injurious pressure; yet, if condensed steam be contained in a cylinder at a high temperature, it will return to the temperature of the cylinder, recover its elasticity, and resist the descent of the piston. Having reflected on these circumstances, it became apparent to Watt, that a vice was inherent in the structure of the atmospheric engine, which rendered a large waste of power inevitable; this vice arising from the fact, that the condensation of the steam was incompatible with the condition of maintaining the elevated temperature of the cylinder in which that condensation took place. It followed, therefore, either that the steam must be imperfectly condensed, or that the condensation could not take place in the cylinder. It was in 1765, that, pondering on these circumstances, the happy idea occurred to him, that the production of a vacuum could be equally effected, though the place where the condensation of the steam took place were not the cylinder itself. He saw, that if a vessel in which a vacuum was produced were put into communication with another containing an elastic fluid, the elastic fluid would rush into the vacuum, and diffuse itself through the two vessels; but if, on rushing into such vacuum, this elastic fluid, being vapour, were there condensed, or restored to the liquid form, that then the space within the two vessels would be equally rendered a vacuum;—that, under such circumstances, one of the vessels might be maintained at any temperature, however high, while To explain the first conception of this memorable invention; let a tube or pipe, S (fig. 19.), be imagined to proceed from the bottom of the cylinder A B to a vessel, C, having a stop-cock, D, by which the communication between the cylinder and the vessel C may be opened or closed at pleasure. If we suppose the piston P at the top of the cylinder, and the space below it filled with steam, the cylinder and steam being at the usual temperature, while the vessel C is a vacuum, and maintained at a low temperature. Then, on opening the cock D, the steam will rush from the cylinder A B through the tube S, and, passing into the cold vessel C, will be condensed by contact with its cold sides. This process of condensation will be rendered instantaneous if a jet of cold water is allowed to play in the vessel C. When the steam thus rushing into C, has been destroyed, and the space in the cylinder A B becomes a vacuum, then the pressure of the atmosphere being unobstructed, the piston will descend with the force due to the excess of the pressure of the atmosphere above the friction. When it has descended, suppose the stop-cock D closed, and steam admitted from (69.)Having carried the invention to this point, Watt saw that the vessel C would gradually become heated by the steam which would be continually condensed in it. To prevent this, as well as to supply a constant jet of cold water, he proposed to keep the vessel C submerged in a cistern of cold water, from which a pipe should conduct a jet to play within the vessel, so as to condense the steam as it would pass from the cylinder.But here a difficulty presented itself, against which it was necessary to provide. The cold water admitted through the jet to condense the steam, mixed with the condensed steam itself, would gradually collect in the vessel C, and at length choke it. To prevent this, Watt proposed to put the vessel C in communication with a pump F, which might be wrought by the engine itself, and by which the water, which would collect in the bottom of the vessel C, would be constantly drawn off. This pump would be evidently rendered the more necessary, since more or less atmospheric air, always combined with water in its common state, would enter the vessel C by the condensing jet. This air would be disengaged in the vessel C by the heat of the steam condensed therein; and it would rise through the tube S, and vitiate the vacuum in the cylinder;—an effect which would be rendered the more injurious, The vessel C was subsequently called a condenser; and, from the circumstances just adverted to, the pump F has been called the air-pump. These—namely, the cylinder, the condenser, and the air-pump—were the three principal parts in the invention, as it first presented itself to the mind of Watt—and even before it was reduced to a model, or submitted to experiment. But, in addition to these, other two improvements offered themselves in the very first stage of its progress. In the atmospheric engine, the piston was maintained steam-tight in the cylinder by supplying a stream of cold water above it, by which the small interstices between the piston and cylinder would be stopped. It is evident that the effect of this water as the piston descended would be to cool the cylinder, besides which any portion of it which might pass between the piston and cylinder and which would pass below the piston, would boil the moment it would fall into the cylinder, which itself would be maintained at the boiling temperature. This water, therefore, would produce steam, the pressure of which would resist the descent of the piston. Watt perceived, that even though this inconvenience were removed by the use of oil or tallow upon the piston, still, that as the piston would descend in the cylinder, the cold atmosphere would follow it; and would, to a certain extent, lower the temperature of the cylinder. On the next ascent of the piston, this temperature would have to be again raised to 212° by the steam coming from the boiler, and would entail upon the machine a proportionate waste of power. If the atmosphere of the engine-house could be kept heated to the temperature of boiling water, this inconvenience would be removed. The piston would then be pressed down by air as hot as the steam to be subsequently introduced into it. On further consideration, however, it occurred to Watt that it would be still more advantageous if the cylinder itself could be (70.)This was a step which totally changed the character of the machine, and which rendered it a STEAM ENGINE instead of an ATMOSPHERIC ENGINE. Not only was the vacuum below the piston now produced by the property of steam, in virtue of which it is reconverted into water by cold; but the pressure which urged the piston into this vacuum was due to the elasticity of steam.The external cylinder, within which the working cylinder was enclosed, was called THE JACKET, and is still very generally used. (71.)The first experiment in which Watt attempted to(72.)The quantity of steam expended in this experimental model in the production of a given number of strokes of the piston was inferred from the quantity of water evaporated in the boiler; and on comparing this with the magnitude of the cylinder and the weight raised by the pressure of the steam, the contrivance was proved to affect the economy of steam, as far as the imperfect conditions of such a model could have permitted. A larger model was next constructed, having an outer cylinder, or steam case, surrounding the working cylinder, and(73.)It was in the beginning of the year 1765, Watt being then in the twenty-ninth year of his age, that he arrived at these great discoveries. The experimental models just described, by which his invention was first reduced to a rude practical test, were fitted up at a place called Delft House, in Glasgow. It will doubtless, at the first view, be a matter of surprise that improvements of such obvious importance in the economy of steam power, and capable of being verified by tests so simple, were not immediately adopted wherever atmospheric engines were used. At the time, however, referred to, Watt was an obscure artisan, in a provincial town, not then arrived at the celebrity to which it has since attained, and the facilities by which inventions and improvements became public were much less than they have since become. It should also be considered that all great and sudden advances in the useful arts are necessarily opposed by the existing interests with which their effects are in conflict. From these causes of opposition, accompanied with the usual influence of prejudice and envy, Watt was not exempt, and was not therefore likely suddenly to revolutionise the arts and manufactures of the country by displacing the moving powers employed in them, and substituting an engine, the efficacy and power of which depended mainly on physical principles, then altogether new and but imperfectly understood.Not having the command of capital, and finding it impracticable to inspire those who had, with the same confidence in the advantages of his invention which he himself felt, he was "If, forgetful of my duties as the organ of this academy," says M. Arago (whose eloquent observations on the delays of this great invention, addressed to the assembled members of the National Institute of France, we cannot forbear to quote), "I could think of making you smile, rather than expressing useful truths, I would find here matter for a ludicrous contrast. I would call to your recollection the authors, who at our weekly sittings demand with all their might and main (À cor et À cris) an opportunity to communicate some little remark—some small reflection—some trifling note, conceived and written the night before; I would represent them to you cursing their fate, when according to your rules, the reading of their communication is postponed to the next meeting, although during this cruel week, they are assured that their important communication is deposited in our archives in a sealed packet. On the other hand, I would point out to you the creator of a machine, destined to form an epoch in the annals of the world, undergoing patiently and without murmur, the stupid contempt of capitalists,—conscious of his exalted genius, yet stooping for eight years to the common labour of laying down plans, taking levels, and all the tedious calculations connected with the routine of common engineering. While in this conduct you cannot fail to recognise the serenity, While Watt was endeavouring to overcome these and other difficulties, in the construction of the machine, his partner, Dr. Roebuck, became embarrassed, by the failure of his undertaking in the Borrowstowness coal and salt works; and he was unable to supply the means of prosecuting with the necessary vigour the projected manufacture of the new engines. The important results of Watt's labours having happily at this time become more publicly known, Mr. Matthew Boulton, whose establishment at Soho, near Birmingham, was at that time the most complete manufactory for metal-work in England, and conducted with unexampled enterprise and spirit, proposed to purchase Dr. Roebuck's interest in the patent. This arrangement was effected in the year 1773, and in the following year Mr. Watt removed to Soho, where a portion of the establishment was allotted to him, for the erection of a foundery, and other works necessary to realise his inventions on a grand scale. The patent which had been granted in 1769 was limited to a period of fourteen years, and would consequently expire about the year 1783. From the small progress which had hitherto been made in the construction of engines upon the new principle, and from the many difficulties still to be encountered, and the large expenditure of capital which must obviously be incurred before any return could be obtained, it was apparent that unless an extension of the patent right could be obtained, Boulton and Watt could never expect any advantage adequate to the risk of their great (75.)The following abstract of this Act may not be uninteresting at this time, when the anticipations expressed in it have been so successfully and extensively realised:—"An Act for vesting in James Watt, engineer, his executors, administrators, and assigns, the sole use and property of certain steam engines, commonly called fire engines, of his invention, throughout his majesty's dominions, for a limited time: "And whereas the said James Watt hath employed many years, and a considerable part of his fortune, in making experiments upon steam engines, commonly called fire engines, with a view to improve those very useful machines, by which several very considerable advantages over the common steam engines are acquired; but upon account of the many difficulties which always arise in the execution of such large and complex machines, and of the long time requisite to make the necessary trials, he could not complete his intention before the end of the year 1774, when he finished some large engines as specimens of his construction, which have succeeded, so as to demonstrate the utility of the said invention: "And whereas, in order to manufacture these engines with the necessary accuracy, and so that they may be sold at moderate prices, a considerable sum of money must be previously expended in erecting mills and other apparatus; and as several years and repeated proofs will be required before any considerable part of the public can be fully convinced of the utility of the invention, and of their interest to adopt the same, the whole term granted by the said letters patent may probably elapse before the said James Watt can receive an advantage adequate to his labour and invention: "And whereas, by furnishing mechanical power at much less expense, and in more convenient forms, than has hitherto been done, his engines may be of great utility, in facilitating "To the end, therefore, that the said James Watt may be enabled and encouraged to prosecute and complete his said invention, so that the public may reap all the advantages to be derived therefrom in their fullest extent: it is enacted, "That from and after the passing of this Act, the sole privilege and advantage of making, constructing, and selling the said engines hereinbefore particularly described, within the kingdom of Great Britain, and his majesty's colonies and plantations abroad, shall be, and are hereby declared to be, vested in the said James Watt, his executors, administrators, and assigns, for and during the term of twenty-five years," &c. &c. (76.)Thus protected and supported, Watt now directed the whole vigour of his mind to perfect the practical details of his invention, and the result was, the construction on a large scale of the engine which has since been called his Single acting Steam Engine.It is necessary to recollect, that notwithstanding the extensive and various application of steam power in the arts and manufactures, at the time to which our narrative has now reached, the steam engine had never been employed for any other purpose save that of raising water by working pumps. The motion, therefore, which was required was merely an upward force, such as was necessary to elevate the piston of a pump, loaded with the column of water which it raised. The following then is a description of the improved engine of Watt, by which such work was proposed to be performed:— In the cylinder represented at C (fig. 21.), the piston P moves steam-tight. It is closed at the top, and the piston The valve G is called the upper steam valve, H the lower steam valve, I the exhausting valve, and E the condensing valve. From the bottom of the condenser D proceeds a tube leading to the air-pump, which is also submerged in the cistern of cold water. In this tube is a valve M, which opens outwards from the condenser towards the air-pump. In the piston of the air-pump N is a valve which opens upwards. The piston-rod Q of the air-pump is attached to a beam of wood called a plug frame, which is connected with the working beam by a flexible chain playing on the small arch-head immediately over the air-pump. From the top of the air-pump barrel above the piston proceeds a pipe or passage leading to a small cistern, B, called the hot well. The pipe which leads to this well, is supplied with a valve, K, which opens outwards from the air pump barrel towards the well. From the nature of its construction, the valve M admits the flow of water from the condenser towards the air-pump, but prevents its return; and, in like manner, the valve K admits the flow of water from the upper part of the air-pump barrel into the hot well B, but obstructs its return. Let us now consider how these valves should be worked in order to move the piston upwards and downwards with the necessary force. It is in the first place necessary that all the air which fills the cylinder, the tubes and the condenser shall be expelled. To accomplish this it is only necessary to open at once the three valves G, H, and I. The steam then rushing from the boiler through the steam-pipe S, and the open valve G will pass into the cylinder above the piston, will fill the tube T, pass through the lower steam valve H, will fill the cylinder C below the piston, and will pass through the open valve I into the condenser. If the valve E be closed so that no jet shall play in the condenser, the steam rushing into it will be partially condensed by the cold surfaces to which it will be exposed; but if the boiler supply it through the pipe S in sufficient abundance, it will rush with violence through the cylinder and all the passages, and its pressure in the Throughout this process the steam, which mixed with the air fills the cylinder, condenser and air-pumps will be only partially condensed in the last two, and it will escape mixed with air through the valve K, and this process will continue until all the atmospheric air which at first filled the cylinder, tubes, condenser and air-pump barrel shall be expelled through the valve K, and these various spaces shall be filled with pure steam. When that has happened let us suppose all the valves closed. In closing the valve I the flow of steam to the condenser will be stopped, and the steam contained in it will speedily be condensed by the cold surface of the condenser, so that a vacuum will be produced in the condenser, the condensed steam falling in the form of water to the bottom. In like manner, and for like reasons, a vacuum will be produced in the air-pump. The valve M, and the valves in the air-pump piston will be closed by their own weight. By this process, which is called blowing through, the atmospheric air, and other permanent gases, which filled the cylinder, tubes, condenser and air-pump are expelled, and these spaces will be a vacuum. The engine is then prepared to be started, which is effected in the following manner:—The upper steam valve G is opened, and steam allowed to flow from the boiler through the passage leading to the top of the cylinder. This steam cannot pass to the bottom of the cylinder, since the lower steam valve H is closed. The space in the cylinder below the piston being therefore a vacuum, and the steam pressing above it the piston will be pressed downwards with a corresponding force. When it has arrived at the bottom of the cylinder the steam valve G must be closed, and at the same time the valve H opened. The valve I leading to the condenser being also closed, the steam When the piston has thus arrived once more at the top of the cylinder, let the valve H be closed, and at the same time the valves G and I opened, and the condensing cock E also opened, so as to admit the jet to play in the condenser. The steam which fills the cylinder C below the piston, will now rush through the open valve I into the condenser which has been hitherto a vacuum, and there encountering the jet, will be instantly converted into water, and a mixture of condensed steam and injected water will collect in the bottom of the condenser. At the same time, the steam proceeding from the boiler by the steam pipe S to the upper steam box A, will pass through the open steam valve G to the top of the piston, but cannot pass below it because of the lower steam valve H being closed. The piston, thus acted upon above by the pressure of the steam, and the space in the cylinder below it being a vacuum, its downward motion is resisted by no force but the friction, and it is therefore driven to the bottom of the cylinder. During its descent the valves G, I, and E remained open. At the moment it arrives at the bottom of the cylinder, all these three valves are closed, and the valve H opened. The steam which fills the cylinder above the piston is now permitted to circulate below it, by the open valve H, and the piston being consequently pressed equally upwards and downwards will be drawn upwards as before by the preponderance of the pump rods at the opposite end of the beam. The weight of these rods must also be sufficiently great to draw the air-pump piston N upwards. As this piston rises in the air-pump, it leaves a vacuum below it into which the water and air collected in the condenser will be drawn through the valve M, which opens outwards. When the The magnitude of the opening in the condensing valve E, must be regulated by the quantity of steam admitted to the cylinder. As much water ought to be supplied through the injection valve as will be sufficient to condense the steam contained in the cylinder, and also to reduce the temperature of the water itself, when mixed with the steam, to a sufficiently low degree to prevent it from producing vapour of a pressure which would injuriously affect the working of the piston. It has been shown, that five and a half cubic inches of ice-cold water mixed with one cubic inch of water in the state of steam would produce six and a half cubic inches of water at the boiling temperature. If then the cylinder contained one cubic inch of water in the state of steam, and only five and a half cubic inches of water were admitted through the condensing jet, supposing this water, when admitted, to be at the temperature of 32°, then the consequence would be that six and a half cubic inches of water at the boiling temperature would be produced in the condenser. Steam would immediately arise from this, and at the same time the temperature of the remaining water would be lowered by the amount of the latent heat taken up by the steam so produced. This vapour would rise through the open exhausting valve I, would fill the cylinder below the piston, and would impair the efficiency of the steam above pressing it down. The result of the inquiries of Watt respecting the pressure of steam at different temperatures, showed, that to give efficiency to the steam acting upon the piston it would always be necessary to reduce the temperature of the water in the condenser to 100°. Let us then see what quantity of water at the common temperature would be necessary to produce these effects. If the latent heat of steam be taken at 1000°, a cubic inch of water in the state of steam may be considered for the purposes of this computation, as equivalent to one cubic inch of water at 1212°. Now the question is, how many cubic inches of water at 60° must be mixed with this, in order that the From these circumstances it will be evident that the cold cistern in which the condenser and air-pump are submerged, must be supplied with a considerable quantity of water. Independently of the quantity drawn from it by the injection valve, as just explained, the water in the cistern itself must be kept down to a temperature of about 60°. The interior of the condenser and air-pump being maintained by the steam condensed in them at a temperature not less than 100°; the outer surfaces of these vessels consequently impart heat to the water in the cold cistern, and have therefore a tendency to raise the temperature of that water. To prevent this, a pump called the cold pump, represented at L in fig. 21., is provided. By this pump water is raised from any convenient reservoir, and driven through proper tubes into the cold cistern. This cold pump is wrought by the engine, the rod being attached to the beam. Water being, bulk for bulk, heavier the lower its temperature, it follows that the water supplied by the cold pump to the cistern will have a tendency to sink to the bottom, pressing upwards the warmer water contained in it. A waste-pipe is provided, by which this From what has been stated, it is also evident that the hot well B, into which the warm water is thrown by the air-pump, will receive considerably more water than is necessary to feed the boiler. A waste-pipe, to carry off this, is also provided; and the quantity necessary to feed the boiler is pumped up by a small pump, O, the rod of which is attached to the beam, as represented in fig. 21., and which is worked by the engine. The water raised by this pump is conducted to a reservoir from which the boiler is fed, by means which will be hereafter explained. We shall now explain the manner in which the machine is made to open and close the valves at the proper times. By referring to the explanation already given, it will be perceived that at the moment the piston reaches the top of the cylinder, the upper steam valve G must be open, to admit the steam to press it down; while the exhausting valve I must be opened, to allow the steam to pass to the condenser; and the condensing valve E must be opened, to let in the water necessary for the condensation of the steam; and at the same time the lower steam valve H must be closed, to prevent the passage of the steam which has been admitted through G. The valves G, I, and E must be kept open, and the valve H kept closed, until the piston arrives at the bottom of the cylinder, when it will be necessary to close all the three valves, G, I, and E, and to open the valve H, and the same effects must be produced each time the piston arrives at the top and bottom of the cylinder. All this is accomplished by a system of levers, which are exhibited in fig. 21. The pivots on which these levers play are represented on the framing of the engine, and the arms of the levers G', H', and I', communicating with the corresponding valves G, H, and I, are represented opposite a bar attached to the rod of the air-pump, called the plug frame. This bar carries certain pegs and detents, which act upon the arms of the several levers in such a manner that, on the arrival of the beam at the extremities of its play upwards and downwards, the levers are so struck that the valves are opened and closed at the proper The valves used in these engines were of the kind called spindle valves. They consisted of a flat circular plate of bell metal, A B, fig. 23., with a round spindle passing perpendicularly through its centre, and projecting above and below it. This valve, having a conical form, was fitted very exactly, by grinding into a corresponding circular conical seat, A B C D, fig. 24., which forms the passage which it is the office of the valve to open and close. When the valve falls into its seat, it fits the aperture like a plug, so as entirely to stop it. The spindle plays in sockets or holes, one above and the other below the aperture which the valve stops; these holes keep the valve in its proper position, so as to cause it to drop exactly into its place. In the experimental engine made by Mr. Watt at Kinneal, he used cocks, and sometimes sliding covers, like the regulator described in the old engines; but these he found very soon to become leaky. He was, therefore, obliged to change them for the spindle valves just described, which, being truly In the earlier engines constructed by Watt, the condensation was produced by the contact of cold surfaces, without injection. The reason of rejecting the method of condensing by injection was, doubtless, to avoid the injurious effects of the air, which would always enter the condenser, in combination with the water of condensation, and vitiate the vacuum. It was soon found, however, that a condenser acting by cold surfaces without injection, being necessarily composed of narrow pipes or passages, was liable to incrustation from bad water, by which the conducting power of the material of the condenser was diminished; so that, while its outer surface was kept cold by the water of the cold cistern, the inner surface might, nevertheless, be so warm that a very imperfect condensation would be produced. FOOTNOTES: |