ENGINES OF SAVERY AND NEWCOMEN.
[Pg049]
TOCINX
(31.)
The steam engine contrived by Savery, like every other which has since been constructed, consists of two parts, essentially distinct. The first is that which is employed to [Pg050] generate the steam, which is called the boiler; and the second, that in which the steam is applied as a moving power. The former apparatus in Savery's engine consists of two strong boilers, sections of which are represented at D and E in fig. 11.; D the greater boiler, and E the less. The tubes T and T' communicate with the working apparatus, which we shall presently describe. A thin plate of metal R, is applied closely to the top of the great boiler D, turning on a centre C, so that by moving a lever applied to the axis C on the outside of the top, the sliding plate R can be brought from the mouth of the one tube to the mouth of the other alternately. This sliding valve is called the regulator, since it is by it that the communications between the boiler and two steam vessels (hereafter described) are alternately opened and closed, the lever which effects this being moved at intervals by the hand of the attendant.
Two gauge cocks are represented at G, G', the use of which is to determine the depth of water in the boiler. One, G, has its lower aperture a little above the proper depth; and the other, G', a little below it. Cocks are attached to the upper ends G, G', which can be opened or closed at pleasure. The steam collected in the top of the boiler pressing on the surface of the water, forces it up in the tubes G, G', if their lower ends be immersed. Upon opening the cocks G, G', if water be forced from both, there is too much water in the boiler, since the mouth of G is below its level. If steam issue from both, there is too little water in the boiler, since the mouth of G' is above its level. But if steam issue from G, and water from G', the water in the boiler is at its proper level. This ingenious contrivance for determining the level of the water in the boiler is the invention of Savery, and is used in many instances at the present day.
The mouth of the pipe G should be at a level of a little less [Pg051] than one third of the whole depth, and the mouth of G' at a level little lower than one third; for it is requisite that about two thirds of the boiler should be kept filled with water. The tube I forms a communication between the greater boiler D and the lesser or feeding boiler E, descending nearly to the bottom of it. This communication can be opened and closed at pleasure by the cock K. A gauge pipe is inserted similar to G, G', but extending nearly to the bottom. From this boiler a tube F extends, which is continued to a cistern C (fig. 12.), and a cock is placed at M, which, when opened, allows the water from the cistern to flow into the feeding boiler E, and which is closed when that boiler is filled. The manner in which this cistern is supplied will be described hereafter.
Let us now suppose that the principal boiler is filled to the level between the gauge pipes, and that the subsidiary boiler is nearly full of water, the cock K and the gauge cocks G G' being all closed. The fire being lighted beneath D, and the water boiled, steam is produced, and is transmitted through one or other of the tubes T, T', to the working apparatus. When evaporation has reduced the water in D below the level of G', it will be necessary to replenish the boiler D. This is effected thus:—A fire being lighted beneath the feeding boiler E, steam is produced in it above the surface of the water, which, having no escape, presses on the surface so as to force it up in the pipe I. The cock K being then opened, the boiling water is forced into the principal boiler D, into which it is allowed to flow until water issues from the gauge cock G'. When this takes place, the cock K is closed, and the fire removed from E until the great boiler again wants replenishing. When the feeding boiler E has been exhausted, it is replenished from the cistern C (fig. 12.), through the pipe F, by opening the cock M.
(32.)
We shall now describe the working apparatus in which the steam is used as a moving power. Let V V' (fig. 12.) be two steam vessels communicating by the tubes T T' (marked by the same letters in fig. 11.) with the greater boiler D.
Let S be a pipe, called the suction pipe, descending into [Pg052] the well or reservoir from which the water is to be raised, and communicating with each of the steam vessels through tubes D D', by valves A A', which open upwards. Let F be a pipe continued from the level of the engine to whatever higher level it is intended to elevate the water. The steam vessels V V' communicate with the force-pipe F by valves B B', which open upwards, through the tubes E E'. Over the steam vessels and on the force-pipe is placed a small cistern C, already mentioned, which is kept filled with cold water from the force-pipe, and from the bottom of which proceeds a pipe terminated with a cock G. This is called the condensing pipe, and can be brought alternately over each steam vessel. From this cistern another pipe communicates with the feeding boiler (fig. 11.), by the cock M.[9]
The communication of the pipes T T' with the boiler can be opened and closed alternately, by the regulator R (fig. 11.), already described.
Now suppose the steam vessels and tubes to be all filled with common atmospheric air, and that the regulator be placed so that the communication between the tube T and the boiler be opened, the communication between the other tube T' and the boiler being closed, steam will flow into V through T. At first, while the vessel V is cold, the steam will be condensed, and will fall in drops of water on the bottom and sides of the vessel. The continued supply of steam from the boiler will at length impart such a degree of heat to the vessel V, that it will cease to condense it. Mixed with the heated air [Pg053] contained in the vessel V, it will have an elastic force greater than the atmospheric pressure, and will therefore force open the valve B, through which a mixture of air and steam will be driven until all the air in the vessel V will have passed out, and it will contain nothing but the pure vapour of water.
When this has taken place, suppose the regulator be moved so as to close the communication between the tube T and the boiler, and to stop the further supply of steam to the vessel V; and at the same time let the condensing pipe G be brought over the vessel V, and the cock opened so as to let a stream of cold water flow upon it. This will cool the vessel V, and the steam with which it is filled will be condensed and fall in a few drops of water, leaving the interior of the vessel a vacuum. The valve B will be kept closed by the atmospheric pressure. But the elastic force of the air between the valve A and the surface of the water in the well, or reservoir, will open A, so that a part of this air will rush in, and occupy the vessel V. The air in the suction pipe S, being thus allowed an increased space, will be proportionally diminished in its elastic force, and its pressure will no longer balance that of the atmosphere acting on the external surface of the water in the reservoir. This pressure will, therefore, force water up in the tube S until its weight, together with the elastic force of the air above it, balances the atmospheric pressure. When this has taken place, the water will cease to ascend.
Let us now suppose that, by shifting the regulator, the communication is opened between T and the boiler, so that steam flows again into V. The condensing cock G being removed, the vessel will be again heated as before, the air expelled, and its place filled by the steam. The condensing pipe being again allowed to play upon the vessel V, and the further supply of steam being stopped, a vacuum will be produced in V, and the atmospheric pressure will force the water through the valve A into the vessel V, which it will nearly fill, a small quantity of air, however, remaining above it.
Thus far the mechanical agency employed in elevating the water is the atmospheric pressure; and the power of steam is no further employed than in the production of a vacuum. [Pg054] But, in order to continue the elevation of the water through the force pipe F, above the level of the steam vessel, it will be necessary to use the elastic pressure of the steam. The vessel V is now nearly filled by the water which has been forced into it by the atmosphere. Let us suppose that, the regulator being shifted again, the communication between the tube T and the boiler is opened, the condensing cock removed, and that steam flows into V. At first, coming in contact with the cold surface of the water and that of the vessel, it is condensed; but the vessel is soon heated, and the water formed by the condensed steam collects in a sheet or film upon the surface of the water in V, so as to form a surface as hot as boiling water.[10] The steam then being no longer condensed, presses on the surface of the water with its elastic force; and when that pressure becomes greater than the atmospheric pressure, the valve B is forced open, and the water issuing through it, passes through E into the force-pipe F; and this is continued until the steam has forced all the water from V, and occupies its place.
The further admission of steam through T is once more stopped by moving the regulator; and the condensing pipe being again allowed to play on V, so as to condense the steam which fills it, produces a vacuum. Into this vacuum, as before, the atmospheric pressure will force the water, and fill the vessel V. The condensing pipe being then closed, and steam admitted through T, the water in V will be forced by its pressure through the valve B and tube E into F, and so the process is continued.
We have not yet noticed the other steam vessel V', which, as far as we have described, would have remained filled with common atmospheric air, the pressure of which on the valve A' would have prevented the water raised in the suction pipe S from passing through it. However, this is not the case; for, during the entire process which has been described in V, similar effects have been produced in V', which we have only omitted to notice to avoid the confusion which the two processes might produce. It will be remembered, that after the steam, in the first instance, having flowed from the boiler [Pg055] through T, has blown the air out of V through B, the communication between T and the boiler is closed. Now the same motion of the regulator which closes this, opens the communication between T' and the boiler; for the sliding plate R (fig. 11.) is moved from the one tube to the other, and at the same time, as we have already stated, the condensing pipe is brought to play on V. While, therefore, a vacuum is being formed in V by condensation, the steam, flowing through T', blows out the air through B', as already described in the other vessel V; and while the air in S is rushing up through A into V, followed by the water raised in S by the atmospheric pressure, the vessel V' is being filled with steam, and the air is completely expelled from it.
The communication between T and the boiler is now again opened, and the communication between T' and the boiler closed by moving the regulator R (fig. 11.) from the tube T to T'; at the same time the condensing pipe is removed from over V, and brought to play upon V'. While the steam once more expels the air from V through B, a vacuum is formed by condensation in V', into which the water in S rushes through the valve A'. In the mean time V is again filled with steam. The communication between T and the boiler is now closed, and that between T' and the boiler is opened, and the condensing pipe removed from V', and brought to play on V. While the steam from the boiler forces the water in V' through B' into the force-pipe F, a vacuum is being produced in V, into which water is raised by the atmospheric pressure.
Thus each of the vessels V V' is alternately filled from S, and the water thence forced into F. The same steam which forces the water from the vessels into F, having done its duty, is condensed, and brings up the water from S, by giving effect to the atmospheric pressure.
During this process, two alternate motions or adjustments must be constantly made; the communication between T and the boiler must be opened, and that between T' and the boiler closed, which is done by one motion of the regulator. The condensing pipe at the same time must be brought from V to play on V', which is done by the lever placed upon it. Again [Pg056] the communication between T' and the boiler is to be opened, and that between T and the boiler closed; this is done by moving back the regulator. The condensing pipe is brought from V' to V by moving back the other lever, and so on alternately.
For the clearness and convenience of description, some slight and otherwise unimportant changes have been made in the position of the parts. A perspective view of this engine is represented at the head of this chapter. The different parts already described will easily be recognised.
The engine of Savery was very clearly described in a small work published in London in 1702, entitled, The Miner's Friend, or an Engine to raise Water by Fire described, and the Manner of Fixing it in Mines; with an Account of the several Uses it is applicable unto, and an Answer to the Objection made against it; by Thomas Savery, Gentleman. This volume was dedicated to William III. (to whom the engine had been exhibited at Hampton Court palace), to the Royal Society, and to the mining adventurers of England. The following are the uses to which Savery proposed the engine should be applied: First, to raise water for turning all sorts of mills; second, supplying palaces and houses with water, and supplying means of extinguishing fire therein by the water so raised; third, the supplying cities and towns with water; fourth, draining fens or marshes; fifth, for ships; sixth, the drainage of mines.
Dr. Harris, in his Lexicon Technicum, or Dictionary of Arts and Sciences, mentions a machine of Savery's for propelling a vessel in a calm, by paddle-wheels placed at the side; but it does not appear that Savery contemplated the application of a steam engine to work these wheels.
It is only from scattered passages in publications of the day that it can be ascertained to what extent the engines of Savery were practically applied. In his address to the Royal Society, he speaks of the "difficulties and expense which he encountered in instructing artisans to make engines according to his wish; but that after much experience the workmen had become such masters of the thing, that they bound themselves to deliver the engines 'exactly tight and fit for [Pg057] service, and such as he (Savery) dare warrant them to every one that has occasion for them.'"
In his address to the miners of England he also says, "that the frequent disorders and cumbersomeness of water engines then in use encouraged him to invent engines to work by this new force; that though they were obliged to encounter the oddest and almost insuperable difficulties, yet he spared neither time, pains, nor money, till he had conquered them."
In Bradley's Improvements of Planting and Gardening, 1718, the author thus speaks of an engine erected by Savery:—
"Supposing the situation of a house or garden to be a considerable height above any pond, river, or spring, and that it has at present no other conveniency of water than what is brought continually by men or horses to it. In this case, the wonderful invention of the late Mr. Savery, F.R.S., for raising water by fire, will not only supply the defect, by flinging up as much water as may be desired, but may be maintained with very little trouble and very small expense.
"It is now about six years since Mr. Savery set up one of them for that curious gentleman Mr. Balle, at Cambden House, Kensington, near London, which has succeeded so well that there has not been any want of water since it has been built; and, with the improvements since made to it, I am apt to believe will be less subject to be out of order than any engine whatever."
It is remarkable that, notwithstanding the high pressure steam necessary for the operation of Savery's engine, he does not appear to have adopted the obvious expedient of a safety valve. The safety valve had been previously known, having been invented about the year 1681, by Papin, for his digester, which was a close boiler, contrived by him for stewing meat and digesting bones, by submitting them to a higher temperature than that of water boiling in an open vessel.
The safety valve which has ever since been used for steam boilers of every kind is a valve which opens outwards, and is fitted to an aperture in the boiler, so as to be steam tight. It is pressed down by a weight, the amount of which is regulated by the maximum pressure to which it is intended the steam [Pg058] shall be limited. Thus, if the magnitude of the valve be a square inch, and the pressure of the steam be limited to 10 lbs. per square inch above the pressure of the atmosphere, then the valve would be loaded with a weight of 10 lbs.; but as it was found necessary to vary from time to time the limiting pressure of the steam, or the load of the safety valve, these valves were usually constructed so as to be held down by the pressure of a lever having a sliding weight upon it. By moving the weight on the arm of the lever, the pressure on the valve could be increased or diminished at the discretion of the engineer. This contrivance was first applied to Savery's engines, by Desaguliers, about the year 1717, before which year Savery died.
It is justly observed by Mr. Farey, in his treatise on the steam engine, that, "when a comparison is made between Captain[11] Savery's engine and those of his predecessors, the result will be in every respect favourable to his character as an inventor, and as a practical engineer; all the details of his invention are made out in a masterly style, and accidents and contingencies are provided for, so as to render it a real working engine; whereas De Caus, the Marquis of Worcester, Sir Samuel Morland, and Papin, though ingenious philosophers, only produced mere outlines, which required great labour and skill of subsequent inventors to fill up, and make them sufficiently complete to be put in execution."
About the year 1718 further improvements were made in the construction of Savery's engine, by Dr. Desaguliers; but it is probable that some of these were suggested by the proceedings of the inventors of the atmospheric engine, which shall presently describe.
(33.)
In order duly to appreciate the value of improvements, it is necessary first to perceive the defects which these improvements are designed to remove. Savery's steam engine, considering how little was known of the value and properties of steam, and how low the general standard of mechanical knowledge was in his day, is certainly highly [Pg059] creditable to his genius. Nevertheless it had very considerable defects, and was finally found to be inefficient for the most important purposes to which he proposed applying it. At the time of this invention, the mines in England had greatly increased in depth, and the process of draining them had become both expensive and difficult; so much so, that it was found in many instances that their produce did not cover the cost of working them. The drainage of these mines was the most important purpose to which Savery proposed to apply his steam engine.
It has been already stated that the pressure of the atmosphere amounts to about fifteen pounds on every square inch. Now, a column of water, whose base is one square inch, and whose height is thirty-four feet, weighs about fifteen pounds. If we suppose that a perfect vacuum were produced in the steam vessels V V' (fig. 12.) by condensation, the atmospheric pressure would fail to force up the water, if the height of the top of these vessels above the water to be raised exceeded thirty-four feet. It is plain, therefore, that the engine cannot be more than thirty-four feet above the water which it is intended to elevate. But in fact it cannot be so much; for the vacuum produced in the steam vessels V V' is never perfect. Water, when not submitted to the pressure of the atmosphere, will vaporise at a very low temperature, as we shall hereafter explain; and it was found that a vapour possessing a considerable elasticity would, notwithstanding the condensation, remain in the vessels V V' and the pipe S, and would oppose the ascent of the water. In consequence of this, the engine could never be placed with practical advantage at a greater height than twenty-six feet above the level of the water to be raised.
(34.)
When the water is elevated to the engine, and the steam vessels filled, if steam be introduced above the water in V, it must first balance the atmospheric pressure, before it can force the water through the valve B. Here, then, is a mechanical pressure of fifteen pounds per square inch expended, without any water being raised by it. If steam of twice that elastic force be used, it will elevate a column in F of thirty-four feet in height; and if steam of triple the force be used, it will raise a column of sixty-eight feet high, [Pg060] which, added to twenty-six feet raised by the atmosphere, gives a total lift of ninety-four feet. In effecting this, steam of a pressure equal to three times that of the atmosphere acts on the inner surface of the vessels V V'. One third of this bursting pressure is balanced by the pressure of the atmosphere on the external surface of the vessels; but an effective pressure of thirty pounds per square inch still remains, tending to burst the vessels. It was found that the apparatus could not be constructed to bear more than this with safety; and, therefore, in practice, the lift of such an engine was limited to about ninety perpendicular feet. In order to raise the water from the bottom of the mine by these engines, therefore, it was necessary to place one at every ninety feet of the depth; so that the water raised by one through the first ninety feet should be received in a reservoir, from which it was to be elevated the next ninety feet by another, and so on.
Besides this, it was found that sufficient strength could not be given to those engines, if constructed upon a large scale.
They were, therefore, necessarily very limited in their dimensions, and were incapable of raising the water with sufficient speed. Hence arose a necessity for several engines at each level, which greatly increased the expense.
(35.)
These, however, were not the only defects of Savery's engines. The consumption of fuel was enormous, the proportion of heat wasted being much more than what was used in either forcing up the water, or producing a vacuum. This will be very easily understood by attending to the process of working the engine already described. When the steam is first introduced from the boiler into the steam vessels V V', preparatory to the formation of a vacuum, it is necessary that it should heat these vessels up to the temperature of the steam itself; for until then the steam will be condensed the moment it enters the vessel by the cold surface. All this heat, therefore, spent in raising the temperature of the steam vessels is wasted. Again, when the water has ascended and filled the vessels V V', and steam is introduced to force this water through B B' into F, it is immediately condensed by the cold surface in V V', and does not [Pg061] begin to act until a quantity of hot water, formed by condensed steam, is collected on the surface of the cold water which fills these vessels. Hence another source of the waste of heat arises.
When the steam begins to act upon the surface of the water in V V', and to force it down, the cold surface of the vessels is gradually exposed to the steam, and must be heated while the steam continues its action; and when the water has been forced out of the vessel, the vessel itself has been heated to the temperature of the steam which fills it, all which heat is dissipated by the subsequent process of condensation. It must thus be evident that the steam used in forcing up the water in F, and in producing a vacuum, bears a very small proportion indeed to what is consumed in heating the apparatus after condensation.
(36.)
There is also another circumstance which increases the consumption of fuel. The water must be forced through B, not only against the atmospheric pressure, but also against a column of sixty-eight feet of water. Steam is therefore required of a pressure of forty-five pounds on the square inch. Consequently the water in the boiler must be boiled under this pressure. That this should take place, it is necessary that the water should be raised to a temperature considerably above 212°, even so high as 275°; and thus an increased heat must be given to the boiler. Independently of the other defects, this intense heat weakened and gradually destroyed the apparatus. Savery was the first who suggested the method of expressing the power of an engine with reference to that of horses. In this comparison, however, he supposed each horse to work but eight hours a day, while the engine works for twenty-four hours. This method of expressing the power of steam engines will be explained hereafter.
(37.)
The failure of the engines proposed by Captain Savery in the work of drainage, from the causes which have been just mentioned, and the increasing necessity for effecting this object, arising from the large property in mines which became every year unproductive by being flooded, stimulated the ingenuity [Pg062] of mechanics to contrive some means of rendering those powers of steam exhibited in Savery's engine available. Thomas Newcomen, the reputed inventor of the atmospheric engine, was an ironmonger, or, according to some, a blacksmith, in the town of Dartmouth in Devonshire. From his personal acquaintance and intercourse with Dr. Hooke, the celebrated natural philosopher, it is probable that he was a person of some education, and therefore likely to be above the position of a blacksmith. Being in the habit of visiting the tin mines in Cornwall, Newcomen became acquainted with the engine invented by Savery, and with the causes which led to its inefficiency for the purposes of drainage.
It has been stated that Papin, about the year 1690, proposed the construction of an engine working by the atmospheric pressure acting on one side of a piston against a vacuum produced by the condensation of steam on the other side. Papin was not conscious of the importance of this principle; for, so far from ever having attempted to apply it to practical purposes, he probably never constructed, even on a small scale, any machine illustrating it. On the contrary, he abandoned the project the moment he was informed of the principle and structure of the steam engine of Savery; and he then proposed an engine for raising water, acting by the expansive force of steam similar to Savery's, but abandoning the method of working by a vacuum.
This engine is described by Papin in a work published in 1707.
A (fig. 13.) is an oval boiler, having a safety-valve B, which limits the pressure of the steam. It is connected with a cylinder C, by a curved pipe having a stop-cock at D. A pipe with a stop-cock G opens from the top of the cylinder into the atmosphere, and a safety-valve F is placed upon the cylinder. A hollow copper piston H moves freely in the cylinder, and floats upon the water. O is a funnel with a valve L in the bottom, opening downwards, through which the cylinder C may be filled with water to the level of the top of the funnel. A close air-vessel communicates with the cylinder C by the curved tube, and has a valve K opening upwards. The force-pipe through which the water is raised communicates [Pg063] with the air-vessel I. If the cock D be shut, and the cock G opened, water poured into the funnel O will rise into the cylinder C, the air which fills the cylinder escaping through the open pipe G. When the cylinder is thus filled with water, let the cock G be closed, and the cock D opened. The steam from the boiler, after heating the metal of the cylinder, will force the piston downwards, and drive the water through the curved tube into the vessel I, from which its return is prevented by the valve K, which is closed by its weight. The air which filled the vessel I will then be compressed, and by its elasticity will drive a column of water up the pipe N. After the contents of the cylinder have been thus discharged it may be refilled in the same manner, and the process repeated.
It will be perceived that this project is nothing more than a reproduction of the engine of the Marquis of Worcester. In the preface to the work containing this description, Papin gives an extract from a letter addressed by him to Leibnitz in 1698, from which it appears that he had abandoned his idea of working the piston by the atmospheric pressure acting against a vacuum, considering it to be a contrivance inferior [Pg064] to the engine now described. "We now raise water," he says, "by the force of fire, in a more advantageous manner than that which I had published some years before; for besides the suction, we now also use the pressure which the water exerts upon other bodies in dilating itself by heat; instead of which I before employed the suction only, the effects of which are more limited."
From documents which have been preserved in the Royal Society, it appears that Newcomen was acquainted with Papin's writings, and therefore probably first derived from them the suggestion which he subsequently realised in the atmospheric engine. Among some papers of Dr. Hooke's have been found notes for the use of Newcomen, on Papin's method of transmitting the force of a stream or fall of water to a distance by pipes. Hooke dissuaded Newcomen from attempting any machine on this principle, which, as first proposed by Papin, was impracticable. He exposed the fallacy of Papin's first project in several discourses before the Royal Society, and considered his improved edition of it, though free from fallacy, as impracticable.
Papin's project for producing a vacuum under a piston by condensing the steam having been published in the ActÆ Eruditorum, in Latin, in 1690, and in French, at Cassel, in 1695, and subsequently, in the Philosophical Transactions, in England in 1697, cannot be supposed to be unknown to Dr. Hooke; and if known to him, would probably have been communicated to Newcomen. Dr. Hooke died in 1703, some years before the date of Newcomen's invention.
John Cawley, who was the associate of Newcomen in his experiments and inquiries, was a plumber and glazier of the same town. Newcomen and Cawley obtained a patent for the atmospheric engine in 1705, in which Savery was associated, he having previously obtained a patent for the method of producing a vacuum by the condensation of steam, which was essential to Newcomen's contrivance. It was not, however, until about the year 1711 that any engine had been constructed under this patent.
In the latter end of that year, according to Desaguliers, the patentees "made proposals to drain a colliery at Griff, in [Pg065] Warwickshire, in which work five hundred horses were constantly employed. This proposal not being accepted, they contracted, in the following March, to drain water for Mr. Back of Wolverhampton, where, after many laborious attempts, they succeeded in making their engine work; but not being either philosophers to understand the reason, or mathematicians enough to calculate the power and proportions of the parts, they very luckily, by accident, found what they sought for."
Newcomen resumed the old method of raising the water from the mines by ordinary pumps, but conceived the idea of working these pumps by some moving power less expensive than that of horses. The means whereby he proposed effecting this, was by connecting the end of the pump-rod D (fig. 14.) by a chain with the arch head A of a [Pg066] working-beam A B, playing on an axis C. The other arch head B of this beam was connected by a chain with the rod E of a solid piston P, which moved air-tight in a cylinder F. If a vacuum be created beneath the piston P, the atmospheric pressure acting upon it will press it down with a force of fifteen pounds per square inch; and the end A of the beam being thus raised, the pump-rod D will be drawn up. If a pressure equivalent to the atmosphere be then introduced below the piston, so as to neutralise the downward pressure, the piston will be in a state of indifference as to the rising or falling; and if in this case the rod D be made heavier than the piston and its rod, so as to overcome the friction, it will descend, and elevate the piston again to the top of the cylinder. The vacuum being again produced, another descent of the piston, and consequent elevation of the pump-rod, will take place; and so the process may be continued.
Such was Newcomen's first conception of the atmospheric engine; and the contrivance had much, even at the first view, to recommend it. The power of such a machine would depend entirely on the magnitude of the piston; and being independent of highly elastic steam, would not expose the materials to the destructive heat which was necessary for working Savery's engine. Supposing a perfect vacuum to be produced under the piston in the cylinder, an effective downward pressure would be obtained, amounting to fifteen times as many pounds as there are square inches in the section of the piston.[12] Thus, if the base of the piston were 100 square inches, a pressure equal to 1500 pounds would be obtained.
(38.)
In order to accomplish this, two things were necessary: 1. To make a speedy and effectual vacuum below the [Pg067] piston in the descent; and, 2. To contrive a counterpoise for the atmosphere in the ascent. The condensation of steam immediately presented itself as the most effectual means of accomplishing the former; and the elastic force of the same steam previous to condensation an obvious method of effecting the latter. Nothing now remained to carry the design into execution, but the contrivance of means for the alternate introduction and condensation of the steam; and Newcomen and Cawley were accordingly granted a patent in 1707, in which Savery was united, in consequence of the principle of condensation for which he had previously received a patent being necessary to the projected machine. We shall now describe the atmospheric engine, as first constructed by Newcomen:—
The boiler K (fig. 14.) is placed over a furnace I, the flue of which winds round it, so as to communicate heat to every part of the bottom of it. In the top, which is hemispherical, two gauge-cocks G G' are placed, as in Savery's engine, and a puppet valve V, which opens upward, and is loaded at one pound per square inch; so that when the steam produced in the boiler exceeds the pressure of the atmosphere by more than one pound on the square inch, the valve V is lifted, and the steam escapes through it, and continues to escape until its pressure is sufficiently diminished, when the valve V again falls into its seat. This valve performs the office of the safety-valve in modern engines.
The great steam-tube is represented at S, which conducts steam from the boiler to the cylinder; and a feeding pipe T, furnished with a cock, which is opened and closed at pleasure, proceeds from a cistern L to the boiler. By this pipe the boiler may be replenished from the cistern, when the gauge cock G' indicates that the level has fallen below it. The cistern L is supplied with hot water, by means which we shall presently explain.
(39.)
To understand the mechanism necessary to work the piston, let us consider how the supply and condensation of steam must be regulated. When the piston has been forced to the bottom of the cylinder by the atmospheric pressure acting against a vacuum, in order to balance that pressure,
[Pg068] and enable it to be drawn up by the weight of the pump-rod, it is necessary to introduce steam from the boiler. This is accomplished by opening the cock R in the steam pipe S. The steam being thus introduced from the boiler, its pressure balances the action of the atmosphere upon the piston, which is immediately drawn to the top of the cylinder by the weight of the pump-rod D. It then becomes necessary to condense this steam, in order to produce a vacuum. To accomplish this, the further supply of steam must be cut off, which is done by closing the cock R. The supply of steam from the boiler being thus suspended, the application of cold water on the external surface of the cylinder becomes necessary to condense the steam within it. This was done by enclosing the cylinder within another, leaving a space between them.[13] Into this space cold water was allowed to flow from a cock M placed over it, supplied by a pipe from the cistern N. This cistern is supplied with water by a pump O, which is worked by the engine. The cold water supplied from M, having filled the space between the two cylinders, abstracts the heat from the inner one; and condensing the steam, produces a vacuum, into which the piston is forced by the atmospheric pressure. Preparatory to the next descent, the water which thus fills the space between the cylinders, and which is warmed by the heat abstracted from the steam, must be discharged, in order to give room for a fresh supply of cold water from M. An aperture, furnished with a cock, is accordingly provided in the bottom of the cylinder, through which the water is discharged into the cistern L; and being warm, is adapted for the supply of the boiler through T, as already mentioned.
The cock R being now again opened, steam is admitted below the piston, which, as before, ascends, and the descent is again accomplished by closing the cock R, and opening the cock M, admitting cold water between the cylinders, and thereby condensing the steam below the piston.
The condensed steam, thus reduced to water, will collect [Pg069] in the bottom of the cylinder, and resist the descent of the piston. It is therefore necessary to provide an exit for it, which is done by a valve opening outwards into a tube which leads to the feeding cistern L, into which the condensed steam is driven.
That the piston should continue to be air-tight, it was necessary to keep a constant supply of water over it; this was done by a cock similar to M, which allowed water to flow from the pipe M on the piston.
(40.)
Soon after the first construction of these engines, an accidental circumstance suggested to Newcomen a much better method of condensation than the application of cold water on the external surface of the cylinder. An engine was observed to work several strokes with unusual rapidity, and without the regular supply of the condensing water. Upon examining the piston, a hole was found in it, through which the water, which was poured on to keep it air-tight, flowed, and instantly condensed the steam under it. On this suggestion Newcomen abandoned the external cylinder, and introduced a pipe H, furnished with a cock Q, into the bottom of the cylinder, so that, on turning the cock, the pressure of the water in the pipe H, from the level of the water in the cistern N, would force the water to rise as a jet into the cylinder, and would instantly condense the steam. This method of condensing by injection formed a very important improvement in the engine, and is still used.
(41.)
Having taken a general view of the parts of the atmospheric engine, let us now consider more particularly its operation. When the engine is not working, the weight of the pump-rod D (fig. 14.) draws down the beam A, and draws the piston to the top of the cylinder, where it rests. Let us suppose all the cocks and valves closed, and the boiler filled to the proper depth. The fire being lighted beneath it, the water is boiled until the steam acquires sufficient force to lift the valve V. When this takes place, the engine may be started. For this purpose the regulating valve R is opened. The steam rushes in, and is first condensed by the cold cylinder. After a short time the cylinder acquires the temperature of the steam, which then [Pg070] ceases to be condensed, and mixes with the air which filled the cylinder. The steam and heated air, having a greater force than the atmospheric pressure, will open a valve placed at the end X of a small tube in the bottom of the cylinder, and which opens outwards. From this (which is called the blowing valve[14]) the steam and air rush in a constant stream, until all the air has been expelled, and the cylinder is filled with the pure vapour of water. This process is called blowing the engine preparatory to starting it.
When it is about to be started, the engine-man closes the regulator R, and thereby suspends the supply of steam from the boiler. At the same time he opens the condensing valve H[15]; and thereby throws up a jet of cold water into the cylinder. This immediately condenses the steam contained in the cylinder, and produces the vacuum. (The atmosphere cannot enter the blowing valve, because it opens outwards, so that no air can enter to vitiate the vacuum.) The atmospheric pressure above the piston now takes effect, and forces it down in the cylinder. The descent being completed, the engine-man closes the condensing valve H, and opens the regulator, R. By this means he stops the play of the jet within the cylinder, and admits the steam from the boiler. The first effect of the steam is to expel the condensing water and condensed steam which are collected in the bottom of the cylinder, through the tube Y, containing a valve which opens outwards (called the eduction valve), which leads to the hot cistern L, into which this water is therefore discharged.
When the steam admitted through R ceases to be condensed, it balances the atmospheric pressure above the piston, and thus permits it to be drawn to the top of the cylinder by the weight of the rod D. This ascent of the piston is also assisted by the circumstance of the steam being somewhat stronger than the atmosphere.
When the piston has reached the top, the regulating valve R is closed, and the condensing valve H opened, and another descent produced, as before, and so the process is continued. [Pg071]
The manipulation necessary in working this engine was, therefore, the alternate opening and closing of two valves; the regulating and condensing valves. When the piston reached the top of the cylinder, the former was to be closed, and the latter opened; and, on reaching the bottom, the former was to be opened, and the latter closed.
(42.)
The duty of working the engine requiring no great amount of labour, or skill, was usually entrusted to boys, called, cock boys. It happened that one of the most important improvements which has ever been made in the working of steam engines was due to the ingenuity of one of these boys. It is said that a lad, named Humphrey Potter, was employed to work the cocks of an atmospheric engine, and being tempted to escape from the monotonous drudgery to which his duty confined him, his ingenuity was sharpened so as to prompt him to devise some means by which he might indulge his disposition to play without exposing himself to the consequences of suspending the performance of the engine. On observing the alternate ascending and descending motion of the beam above him, and considering it in reference to the labour of his own hands, in alternately raising and lowering the levers which governed the cocks, he perceived a relation which served as a clue to a simple contrivance, by which the steam engine, for the first time, became an automaton. When the beam arrived at the top of its play, it was necessary to open the steam valve by raising a lever, and to close the injection valve by raising another. This he saw could be accomplished by attaching strings of proper length to these levers, and tying them to some part of the beam. These levers required to be moved in the opposite direction when the beam attained the lowest point of its play. This he saw could be accomplished by strings, either connected with the outer arm of the beam, or conducted over rods or pulleys. In short, he contrived means of so connecting the levers which governed the two cocks by strings with the beam, that the beam opened and closed these cocks with the most perfect regularity and certainty as it moved upwards and downwards. Besides rendering the machine independent of manual [Pg072] superintendence, this process conferred upon it much greater regularity of performance than any manual superintendence could ensure.
This contrivance of Potter was very soon improved by the substitution of a bar, called a plug frame, which was suspended from the arm of the beam, and which carried upon it pins, by which the arms of the levers governing the cocks were struck as the plug-frame ascended and descended, so as to be opened and closed at the proper times.
The engine thus improved required no other attendance except to feed the boiler occasionally by the cock T, and to attend the furnace.
(43.)
However the merit of the discovery of the physical principles on which the mechanical application of steam depends may be awarded, it must be admitted that the engine contrived by Newcomen and his associates, considered as a practical machine, was immeasurably superior to that which preceded it; superior, indeed, to such a degree, that while the one was incapable of any permanently useful application, the other soon became a machine of extensive utility in the drainage of mines; and, even at the present time, the atmospheric engine is not unfrequently used in preference to the modern steam engine, in districts where fuel is abundant and cheap; the expense of constructing and maintaining it being considerably less than that of an improved steam engine. The low pressure of the steam used in working it, rendered it perfectly safe. While Savery's engine, to work with effect, required that the steam confined in the vessels should have a bursting pressure amounting to about thirty pounds per square inch, the pressure of steam in the boiler and cylinder of the atmospheric engine required only a pressure about one pound per square inch. The high pressure also of the steam used in Savery's engine, was necessarily accompanied, as we shall presently explain, by a greatly increased temperature. The effect of this was, to weaken and gradually destroy the vessels, especially those which, like the steam vessels
V and
V' (
fig. 12.), were alternately heated and cooled.
Besides these defects, the power of Savery's engines was [Pg073] also very restricted, both as to the quantity of water raised and as to the height to which it was elevated. On the other hand, the atmospheric engine was limited in its power only by the dimensions of its piston. Another considerable advantage which the atmospheric engine possessed over that of Savery, was the facility with which it was capable of driving machinery by means of the working-beam. The merit, however, of Newcomen's engine, regarded as an invention, and apart from merely practical considerations, must be ascribed principally to its mechanism and combinations. We find in it no new principle, and scarcely even a novel application of a principle. The agency of the atmospheric pressure acting against a vacuum, or partial vacuum, had been long known: the method of producing a vacuum by the condensation of steam had been suggested by Papin, and carried into practical effect by Savery. The mechanical power obtained from the direct pressure of the elastic force of steam, used in the atmospheric engine to balance the atmosphere during the ascent of the piston, was suggested by De Caus and Lord Worcester. The boiler, gauge pipes, and the regulator, were all borrowed from the engine of Savery. The idea of using the atmospheric pressure against a vacuum or partial vacuum, to work a piston in a cylinder, had been suggested by Otto Guericke, an ingenious German philosopher, who invented the air-pump; and this, combined with the production of a vacuum by the condensation of steam, was subsequently suggested by Papin. The use of a working-beam could not have been unknown. Nevertheless, the judicious combination of these scattered principles must be acknowledged to deserve considerable credit. In fact, the mechanism contrived by Newcomen rendered a machine which was before altogether inefficient, highly efficient: and, as observed by Tredgold, such a result, considered in a practical sense, should be more highly valued than the fortuitous discovery of a physical principle. The method of condensing the steam by the sudden injection of water, and of expelling the air and water from the cylinder by the injection of steam, are two contrivances not before in use, which are quite essential to the [Pg074] effective operation of the engine. These processes, which are still necessary to the operation of the improved steam engine, appear to be wholly due to the inventors of the atmospheric engine.