Take a sheet of 60-lb. imperial brown, and a sheet of 12-lb. white demy. The imperial, as said before, is 29 by 22¹/₂. Cut it into 24 equal parts (2, 4, 3), that is, first into two equal parts, down the natural fold of the paper; then each into four equal parts, at right angles to the first fold; and each of these into three equal parts, at right angles to the second fold. Each piece will then be 5⁵/₈ by 4⁵/₈. The demy is 22¹/₂ by 17¹/₂. Cut the sheet into sixteen equal parts (2, 4, 2), each piece will be 5⁵/₈ by 4³/₈. A piece of brown and a piece of white will make a case 5⁵/₈ inches long. For a former, procure a piece of brass wire, or stair-rod, about a foot long, and ¹/₄ inch diameter. Lay eight pieces of the demy evenly on each other; draw the thumbnail of the right hand from the farther edge of the paper straight over the middle towards you, a few times. If properly performed, this will draw piece behind piece; proceed till about ¹/₈ of an inch of each is left exposed, in the same manner as a pack of cards would arrange themselves, if set upright, and allowed to fall forwards; something after the manner of the laths of a venetian blind, or slates upon a roof, imbricated. If you cannot acquire the knack of doing this, you must so lay them, one by one. Paste the edges of all the eight pieces thus lying. Place one of the pieces of brown paper before you; lay the former, or stair-rod, across it, nearly in the middle; bend the paper over it, and press it in with the fingers of both hands; roll for an inch, or so; lay it on the middle of a white piece; bend the white over; infold the brown in it, and roll forward, till it catches the pasted part, and sticks. After a number have been prepared, and are dry, choke them, as directed for rockets. The wire of the choker, fig. 24, should be about ¹/₁₆ of an inch thick. Now take a piece of square steel, or iron wire, 12 inches long, the thickness of the wire being about ³/₅ the diameter of the stair-rod, that is, ¹/₄ x ³/₅ = ³/₂₀ of an inch; if it be found difficult to procure square wire, file a round piece. Bore a hole down a bradawl or chisel handle, 2 inches in depth, and ¹/₄ diameter; fix the square wire in it, with melted lead, like fig. 4; the lead is for the purpose of giving weight to the blows in charging. Black the wire all over with ink, and allow it to dry. The next requisite is a tin funnel, without a neck, of the size and shape of fig. 65. Any tinman will readily make one to order; but if the learner procure a soldering-tool, he can construct one himself. For this purpose, dissolve a piece of zinc in a little hydrochloric or muriatic acid, till the acid is saturated: heat the tool, and dip the tip end, momently, into it; the acid combines with the oxide of copper formed by heating, and the zinc adheres to the clear surface of copper produced; it will now easily take up the solder: the joint to be soldered must be clean, and also touched with a feather dipped into the acid. It is best to make a funnel with a piece of writing-paper, first, for a pattern; when this is got correct, the tin can be cut according to it. By describing a circle with a 3-inch radius, and cutting out a sector of 100°, the correct size is obtained at once; ¹/₈ of an inch breadth, outside the radius, is to be allowed to lap over. The bore of the squib is ⁵/₂₀ of an inch; the size of the ramming wire ³/₂₀; the hole at the bottom of the funnel may be half way between, ⁴/₂₀ or ¹/₅ of an inch diameter. Push the wire rammer through the funnel, till it protrudes 2 inches beyond the bottom; observe the part of the wire which is now level with the top of the funnel; withdraw it, and file a bright mark round the part: it will be about 4¹/₂ inches from the end. The wire, having been inked, shows the bright mark more plainly.

Make a deal box, 3 inches square, and 4 inches deep, and nail a bottom to it. Also have a little nipple, fig. 73, with a wire, as drawn; it can be secured to a flat board.

To charge the cases. Set the choked end of one on the nipple, insert the funnel in the other end, put the wire rammer down through the funnel, and let it fall to the bottom of the case: put in some fuse, and jolt the rammer up and down, till the case gets so far filled, that the bright, filed notch, before described, is on a level with the top of the funnel. It is necessary to sit at a table to charge the cases; the eye is, then, on a proper level to see the mark. As the cases are thus charged, set them in the square box, choked end downwards, till a number are filled. Now take out a handful, invert them over a sheet of paper, and give them a few taps with the rammer; this will shake out a great deal of loose composition, that has got puffed up, in the case. Return them to the deal box.

The next operation is to bounce, or bang them. For this purpose take a long slip of paper, 7 inches broad. Stretch it lengthwise before you. Lay a number of the cases upon it, so that all the choke ends lie flush with the left edge of the paper; then roll them up in the paper; turn and set them upright on the choke ends; the paper will now stand up more than an inch above the cases, as a tumbler, three parts full of water, stands up with an empty space above the water. Rest them on a sheet of paper, and pour in a quantity of F grain powder; this will fill every case; loosen the paper wrapper, and allow the superfluous grain powder to fall on the paper. Set the cases, choke downwards, in the square box. As they are all full, it is necessary to get a little out of each. For this purpose, lay the square box, containing them, horizontally on a sheet of paper, on one of its sides; turn it gently over, and lay it on the next side; a little of the gunpowder will spill out; turn it gently over again, and lay it on the next side; and so proceed, till every case has about ³/₈ of an inch empty. The ends of the cases are now to be closed. Take a case, in the left hand, as in fig. 63, and wind a piece of string, or whipcord, three or four times round it, holding the end of the string, a, firmly with the thumb; then, with the right hand, bring the end, b, back over all the folds, as in fig. 64; pull the end, B, tight, and the case will be closed.

Melt some common bottle sealing-wax in a pipkin; carry it to a distance from the fire, and dip the ends of the squibs into it. Next, prime them, by pressing the choked ends into very slightly damped meal powder, as directed for wheel cases. Take a piece of touch-paper, 15 inches by 10. Divide it into 48 pieces (2, 2, 3, 4); each piece will be 2¹/₂ by 1¹/₄. Roll a piece round the primed end, twist to a point, and fasten it with a bit of carpet thread, hitched three times round it.