DISCUSSION

Previous

Maurice C. Couchot, M. Am. Soc. C.E. (by letter).—It appears to the writer that in the design of this structure two features are open to criticism. The first is that such a high structure was built of plain concrete without any reinforcement. Even if the computation of stresses did not show the necessity for steel reinforcement, some should have been embedded in the work. As a matter of fact, the writer believes that, with the present knowledge of the benefit of reinforced concrete, a structure such as this should not be built without it. This applies mainly to the tower below the tank.

The second feature, which is still more important, refers to the insertion of a shell of smooth steel plate to take the stresses due to the hydrostatic pressure, and also to insure against leakage in the walls of the tank. The 6-in. shell of plain concrete outside the steel shell, and the 3-in. shell inside, do not work together, and are practically of no value as walls, but are simply outside and inside linings. Although the designer provided lugs to insure the adhesion of the concrete to the plate, such precaution, in the writer's opinion, will not prevent the separation of the concrete from the smooth steel plate, and, at some future time, the water will reach and corrode the steel. It would have been better to have reinforced the wall of the tank with rods, as is generally done. The full thickness would have been available, and less plastering would have been required. Furthermore, the adhesion of concrete to a smooth steel plate is of doubtful value, for, in reinforced concrete, it is not the adhesion which does the work, but the gripping of the steel by the concrete in the process of setting.

L.J. Mensch, M. Am. Soc. C.E. (by letter).—This water-tower is probably the sightliest structure of its kind in North America; still, it does not look like a water-tower, and, from an architectural point of view, the crown portion is faulty, because it makes the tank appear to be much less in depth than it really is.

The cost of this structure far exceeds that of similar tanks in the United States. The stand-pipe at Attleboro, 50 ft. in diameter and 100 ft. high, cost about $25,000. Several years ago the writer proposed to build an elevated tank, 60 ft. in diameter and 40 ft. deep, the bottom of which was to be 50 ft. above the ground, for $21,000.

Among other elevated tanks known to the writer is one having a capacity of 100,000 gal., the bottom being 60 ft. above the ground.[C] The total quantities of material required for this tank are given as 4,480 cu. ft. of concrete, 23,200 lb. of reinforcing steel, and 27,600 ft., b.m., of form lumber and staging. Calculating at the abnormally high unit prices of 40 cents per cu. ft. for concrete, 4 cents per lb. for steel, and $50 per 1,000 ft., b.m., for lumber, the cost of the concrete would be $1,792, the steel, $928, and the form lumber and staging, $1,380. Adding to this the cost of a spiral staircase, at the high figure of $7 per linear foot in height, the total cost of this structure would be $4,598. The factor of safety used in this structure was four, but some engineers who are not familiar with concrete construction may require a higher factor. By doubling the quantities of concrete and steel, which would mean a tensile stress in the steel of only 8,000 lb. per sq. in., and a compressive stress in the concrete of only 225 lb. per sq. in., the cost of the tank would be only $7,318, as compared with the $16,578 mentioned in the paper. This enormous discrepancy between a good design and an amateur design, and between day-labor work and contract work should be a lesson which consulting engineers and managers of large corporations, who prefer their own designs and day-labor work, should take to heart.

A.H. Markwart, Assoc. M. Am. Soc. C.E. (by letter).—It is the writer's opinion that the steel tank enclosed within the concrete of the upper cylinder, to take up the hoop tension and presumably to provide a water-tight tower, will not fulfill this latter requirement. If a plastered surface on the dome-shaped bottom provided the necessary imperviousness, it would seem that plastered walls would have proved satisfactory.

Apparently, the sheet-metal tank is intended to exclude the possibility of exterior leakage, but it occurs to the writer that it will fail to be efficient in this particular, because, under pressure, the water will force itself under the steel tank and the dome thrust rings and out to the exterior of the tower just below the tank, thus showing that insurance against leakage is actually provided by the plastered interior surfaces and not by the sheet-metal tank, and, for this reason, ordinary deformed rod reinforcement, in the writer's opinion, would have proved cheaper and better, and more in line with other parts of the reinforcement.

Mr. Kempkey states:

"Before filling, the inside of the tank was given a plaster coat, consisting of 1 part cement to 1-3/4 parts of fine sand. This proved to be insufficient to prevent leakage, the water seeping through the dome and appearing on the outside of the structure along the line of the bottom of the rings. Three more coats were then applied over the entire tank, and two additional ones over the dome and about 8 ft. up on the sides, and, except for one or two small spots which show just a sign of moisture, the tank is perfectly tight."

This substantiates the writer's contention that water-tightness was actually obtained by a liberal use of cement plaster, which would also have been true had the reinforcement been rods.

As a further comment, it might be stated that a water-tight concrete for the tank could have been obtained by adding from 8 to 10% of hydrated lime to the 1:2:4 mixture. This seems advisable in all cases where a water-tight concrete is necessary. The interior plastering could then have been done as a further precaution.

A. Kempkey, Jr., Jun. Am. Soc. C.E. (by letter).—Mr. Couchot's statement, that the 3-in. inside and outside sheets forming the tank casing do not act together, is quite true, and it was not expected that they would, other than to protect the steel and form an ornamental covering for it.

There is certainly adhesion between concrete and steel, even though the steel be in the form of a thin shell, and in a structure of this kind where the steel is designed, with a low unit stress, to take all the strain, and where the load is at all times quiescent, it is difficult to see how this bond can be destroyed; the writer feels no concern on this score.

Mr. Markwart's statement, that the steel tank enclosed within the concrete of the upper cylinder, presumably to provide a water-tight tower, will not fulfill this latter requirement, is not true, as shown by the statement in the paper that the only leakage which occurred was that which passed under the tank, the entire remaining portion being absolutely tight. The amount of leakage, while insignificant, was, until remedied, sufficient to spot the outside of the tower, making it unsightly; and this, in the writer's opinion, is just what would have happened had the tank been constructed in the ordinary manner, with deformed bars, except that it would have extended over more or less of the entire surface, instead of being localized, as was actually the case, and would have required more instead of less plastering. It is also doubtful whether the addition of hydrated lime would have produced a tight tank, in the sense that this structure was required to be tight.

In the paper the writer endeavored to bring out the fact that this is one of the few instances where the Æsthetic design of a structure of this sort is of prime importance, and cost a secondary consideration. There is, therefore, no use in comparing its cost with that of a structure in no way its equal in this respect and the use of which would not have been permitted any more than the use of the ordinary type of steel structure, even though the estimated cost were 75% less.

Mr. Mensch has been pleased to term this design amateurish, presumably because of the conservative character of the stresses used and because of its cost; at the same time, he sets up the design to which he makes reference as a good one simply because of its cheapness. He will find the "enormous discrepancy," to which he calls attention, accounted for by the fact that the "good design" would not have been tolerated because of its appearance and because of the fact that the excessively high unit stresses, of which Mr. Mensch is an exponent, did not commend themselves either to the designer, in common with most engineers, or to Victorian taste; while the design used has proven eminently satisfactory to a more than usually conservative and discriminating community.

Mr. Mensch's statement of unit costs, even though applied to a much plainer structure, is not calculated to inspire confidence in the soundness of his deductions in any one familiar with Victoria conditions.

[A] Presented at the meeting of March 16th, 1910.

[B] Now Assoc. M. Am. Soc. C.E.

[C] "The Reinforced Concrete Pocket Book," p. 124.





<
                                                                                                                                                                                                                                                                                                           

Clyx.com


Top of Page
Top of Page