INTRODUCTION. Until recent years, it appears to have been generally supposed that paint used for either the protection or ornamentation of various surfaces must necessarily be applied by means of painters' brushes made of hog's bristles. But it has been clearly demonstrated during the past few years that the application of the paint may be made by means of either total immersion of the article to be painted in a tank or by spraying the paint on to the surface with the aid of compressed air. The rapid increase in the use of both processes is principally due to the immense saving of time which is effected, and this may be approximately estimated at from five to nine-tenths. In other words, one man can do the work of from five to ten men, or even more. To put it another way, if a piece of work costs 20s. for labour in painting by the old process, it may be safely assumed that it can be done by dipping or spraying at a cost of from two to four shillings. The question will at once suggest itself: "Is paint applied by dipping and spraying as durable as that applied by the brush?" As the paint in the greater part of work of this character is used solely for protective purposes, the question is clearly one of considerable importance. The answer to the question is that when properly prepared paint is used, both methods give an equal, or even better result from the point of view of durability than that which would be obtained if a painter's brush was employed, while, in the case of painting by immersion or by spraying, the paint finds its way into places which a brush could not reach, such as open joints of a waggon, the intricate parts of certain agricultural machinery, the inside of small metal boxes, etc. Both methods are successfully employed in practically every branch of the engineering, metal and many other trades. Heavy steel sheets may be dipped provided that adequate plant is employed for lowering and raising them into the tank, or they may be sprayed without much difficulty. Children's toys (to take the other extreme), Thus far the processes are not much used in house painting, excepting for the first or priming coat, before the work is fixed in position, but certain types of the simpler form of spraying machines are employed with great advantage in applying lime white or whitewash to rough walls of factories, etc. In this case, a far better job is produced in one-tenth of the time. The whitewash, when sprayed on, enters and covers the open joints and inequalities of surface in a complete manner, which would be impossible were a brush used. On the next page is a list of some of the principal purposes for which these methods are at present used, and these are being constantly added to. It is not too much to say that in any industry in which paints are used, one or other of the methods, or both in conjunction, may be employed with very great advantage in a saving of time. An erroneous idea prevails in some quarters that to install a paint dipping or a paint spraying plant will involve a considerable expenditure. As a matter of fact, if the work is of a simple character, and the articles to be dealt with small, an expenditure of something like £25 will be sufficient for the purpose. For example, a small tank, with a draining board attached, would cost less than the sum mentioned, even when the overhanging plant was included. As such work is usually done in engineering shops, the lifting apparatus and the rails, can easily be made on the premises. In some cases the lifting plant even might be dispensed with, and the articles, such as paint cans, could be dipped by hand. A spraying plant need not be expensive, and £25 to £40 will cover the expense of spraying apparatus, compressor for air spray, exhaust and everything else. This, however, refers to a small plant. More extensive installations would, of course, cost very much more, but whatever they may cost, it may be accepted as a fact that, within reasonable limits, the outlay will be fully returned in two or three years' working at most. In the following pages an attempt has been made to cover the whole subject of painting by mechanical means. Many plants are described and illustrated, and some lengthy explanation is given of the requirements of different trades or goods. In many cases these have really nothing to do with the painting proper, but success depends upon the system adopted for handling and conveying. Take, for example, celluloid buttons, which are usually sprayed. They are placed in wire trays made specially for the purpose, the bottom side uppermost. These are first sprayed all over with a spirit paint, and when sufficiently dry to handle, say, in a quarter of an hour, they are all turned over and the top sides are sprayed. The wire trays and a handy cabinet to contain them are the important details in this case. List of the Principal Products to which Paint
In addition to the above, paint is applied by spraying for many artistic purposes, such as for show cards, photographic work, lithography, church decoration, etc. These are referred to in another chapter. Showcard |