The general history of the flight engines used by the Wright Brothers is quite fascinating and fortunately rather well recorded.[1] The individual interested in obtaining a reasonably complete general story quickly is referred to three of the items listed in the short bibliography on page 69. The first, The Papers of Wilbur and Orville Wright, is a primary source edited by the authority on the Wright brothers, Marvin W. McFarland of the Library of Congress; a compact appendix to volume 2 of the Papers contains most of the essential facts. This source is supplemented by the paper of Baker[2] and the accompanying comments by Chenoweth, presented at the National Aeronautics Meeting of the Society of Automotive Engineers on 17 April 1950. Aside from their excellence as history, these publications are outstanding for the manner in which those responsible demonstrate their competence and complete mastery of the sometimes complex technical part of the Wright story.

The consuming interest of the Wrights, of course, was in flight as such, and in their thinking the required power unit was of only secondary importance. However, regardless of their feeling about it, the unit was an integral part of their objective and, due to the prevailing circumstances, they very early found themselves in the aircraft engine business despite their inexperience. This business was carried on very successfully, against increasingly severe competition, until Orville Wright withdrew from commercial activity and dissolved the Wright Company. The time span covered approximately the twelve years from 1903 to 1915, during the first five years of which they designed and built for their own use several engines of three different experimental and demonstration designs. In the latter part of the period, they manufactured and sold engines commercially, and during this time they marketed three models, one of which was basically their last demonstration design. A special racing engine was also built and flown during this period. Accurate records are not available but altogether, they produced a total of something probably close to 200 engines of which they themselves took a small number for their various activities, including their school and flying exhibition work which at one time accounted for a very substantial part of their business. A similar lack of information concerning their competition, which expanded rapidly after the Wright's demonstrations, makes any comparisons a difficult task. The Wrights were meticulous about checking the actual performance of their engines but at that time ratings generally were seldom authenticated and even when different engines were tried in the same airplane the results usually were not measured with any accuracy or recorded with any permanency. There is evidence that the competition became effective enough to compel the complete redesign of their engine so that it was essentially a new model.

For their initial experimentation the Wrights regarded gravity as not only their most reliable power source but also the one most economical and readily available, hence their concentration on gliding. They had correctly diagnosed the basic problem of flight to be that of control, the matter of the best wing shapes being inherently a simpler one which they would master by experiment, utilizing at first gravity and later a wind tunnel. Consequently, the acquisition of a powerplant intended for actual flight was considerably deferred.

Nevertheless, they were continuously considering the power requirement and its problems. In his September 1901 lecture to the Western Society of Engineers, Wilbur Wright made two statements: "Men also know how to build engines and screws of sufficient lightness and power to drive these planes at sustaining speed"; and in conjunction with some figures he quoted of the required power and weight: "Such an engine is entirely practicable. Indeed, working motors of one-half this weight per horsepower [9 pounds per horsepower] have been constructed by several different builders." It is quite obvious that with their general knowledge and the experience they had acquired in designing and building a successful shop engine for their own use, they had no cause to doubt their ability to supply a suitable powerplant when the need arose. After the characteristics of the airframe had been settled, and the engine requirements delineated in rather detailed form, they had reached the point of decision on what they termed the motor problem. Only one major element had changed greatly since their previous consideration of the matter; they had arrived at the point where they not only needed a flight engine, they wanted it quickly.

Nothing has been found that would indicate how much consideration they had given to forms of power for propulsion other than the choice they had apparently made quite early—the internal-combustion, four-stroke-cycle piston engine. Undoubtedly, steam was dismissed without being given much, if any, thought. On the face of it, the system was quite impractical for the size and kind of machine they planned; but it had been chosen by Maxim for his experiments,[3] and some thirty-five or forty years later a serious effort to produce an aviation engine utilizing steam was initiated by Lockheed. On the other hand internal-combustion two-stroke-cycle piston engines had been built and used successfully in a limited way. And since, at that time, it was probably not recognized that the maximum quantity of heat it is possible to dissipate imposed an inherent limitation on the power output of the internal-combustion engine, the two-stroke-cycle may have appeared to offer a higher output from a given engine size than the four-stroke-cycle could produce. Certainly, it would have seemed to promise much less torque variation for the same output, something that was of great importance to the Wrights. Against this, the poor scavenging efficiency of the two-stroke operation, and most probably its concurrent poor fuel economy, were always evident; and, moreover, at that time the majority of operating engines were four-stroke-cycle. Whatever their reasoning, they selected for their first powered flight the exact form of prime mover that continued to power the airplane until the advent of the aircraft gas turbine more than forty years later.

The indicated solution to their problem of obtaining the engine—and the engine that would seem by all odds most reliable—would have been to have a unit produced to their specifications by one of the best of the experienced engine builders, and to accomplish this, the most effective method would be to use the equivalent of a bid procedure. This they attempted, and sent out a letter of inquiry to a fairly large number of manufacturers. Although no copy of the letter is available, it is rather well established that it requested the price of an engine of certain limited specifications which would satisfy their flight requirements, but beyond this there is little in the record.

A more thorough examination of the underlying fundamentals, however, discloses many weaknesses in the simple assumptions that made the choice of an experienced builder seem automatic. A maximum requirement limited to only one or two units offered little incentive to a manufacturer already successfully producing in his field, and the disadvantage of the limited quantity was only accentuated by the basic requirement for a technical performance in excess of any standard of the time. Certainly there was no promise of any future quantity business or any other substantial reward. Orville Wright many times stated that they had no desire to produce their own engine, but it is doubtful that they had any real faith in the buying procedure, for they made no attempt to follow up their first inquiries or to expand the original list.

Whatever the reasoning, their judgment of the situation is obvious; they spent no time awaiting results from the letter but almost immediately started on the task of designing and building the engine themselves. Perhaps the generalities were not as governing as the two specific factors whose immediate importance were determining: cost and time. The Wrights no doubt realized that a specially designed, relatively high performance engine in very limited hand-built quantities would not only be an expensive purchased article but would also take considerable time to build, even under the most favorable circumstances. So the lack of response to their first approach did not have too much to do with their ultimate decision to undertake this task themselves.

The question of the cost of the Wrights' powerplants is most intriguing, as is that of their entire accomplishment. No detailed figures of actual engine costs are in the record, and it is somewhat difficult to imagine just how they managed to conduct an operation requiring so much effort and such material resources, given the income available from their fairly small bicycle business. The only evidence bearing on this is a statement that the maximum income from this business averaged $3,000 a year,[4] which of course had to cover not only the airplane and engine but all personal and other expenses. Yet they always had spare engines and spare parts available; they seemingly had no trouble acquiring needed materials and supplies, both simple and complex; and they apparently never were hindered at any time by lack of cash or credit. The only mention of any concern about money is a statement by Wilbur Wright in a letter of 20 May 1908 when, about to sail for France for the first public demonstrations, he wrote: "This plan would put it to the touch quickly and also help ward off an approaching financial stringency which has worried me very much for several months." It is a remarkable record in the economical use of money, considering all they had done up to that time. The myth that they had been aided by the earnings of their sister Katherine as a school teacher was demolished long ago.

The decision to build the engine themselves added one more requirement, and possibly to some extent a restriction, to the design. They undoubtedly desired to machine as much of the engine as possible in their own shop, and the very limited equipment they had would affect the variety of features and constructions that could be utilized, although experienced machine shops with sophisticated equipment were available in Dayton and it is obvious that the Wrights intended to, and did, utilize these when necessary. The use of their own equipment, of course, guaranteed that the parts they could handle themselves would be more expeditiously produced. They commenced work on the design and construction shortly before Christmas in 1902.

The subject of drawings of the engine is interesting, not only as history but also because it presents several mysteries. Taylor[5] stated, "We didn't make any drawings. One of us would sketch out the part we were talking about on a piece of scrap paper ..." Obviously somewhere in the operation some dimensions were added, for the design in many places required quite accurate machining. Orville Wright's diary of 1904 has the entry, "Took old engine apart to get measurements for making new engine." Finally, no Wright drawings of the original engine have been seen by anyone connected with the history or with the Wright estate. In the estate were two drawings (now at the Franklin Institute), on heavy brown wrapping paper, relating to one of the two very similar later engines built in 1904; one is of a cylinder and connecting rod, the other is an end view of the engine. Thus even if the very ingenious drafting board now in the Wright Museum at Carillon Park was available at the time there is no indication that it was used to produce what could properly be called drawings of the first engine.

There are in existence, however, two complete sets of drawings, both of which purport to represent the 1903 flight engine. One set was made in England for the Science Museum in the two years 1928 and 1939. The 1928 drawings were made on receipt of the engine, which was not disassembled, but in 1939 the engine was removed from the airplane, disassembled, the original 1928 drawings were corrected and added to, and the whole was made into one very complete and usable set. The other set was prepared in Dayton, Ohio, for Educational and Musical Arts, Inc.,[6] and was donated to the Smithsonian Institution. This latter set was started under the direction of Orville Wright, who died shortly after the work had been commenced. The two sets of drawings, that is, the one of the Science Museum and that made in Dayton for the Smithsonian Institution, cannot be reconciled in the matter of details. Hardly any single dimension is exactly the same and essentially every part differs in some respect. Many of the forms of construction differ and even the firing order of the two engines is not the same, so that in effect the drawings show two different engines.

The primary trouble is, of course, that the exact engine which flew in 1903 is no longer in existence, and since no original drawings of it exist, there is considerable doubt about its details. The engine had its crankcase broken in an accident to the airframe (this was caused by a strong wind gust immediately following the last of the first series of flights at Kitty Hawk), and when it was brought back to Dayton it was for some inexplicable reason completely laid aside, even though it presumably contained many usable parts. When the engine was disassembled to obtain measurements for constructing the 1904 engines, again apparently no drawings were made. In February 1906 Orville Wright wrote that all the parts of the engine were still in existence except the crankcase; but shortly after this the crankshaft and flywheel were loaned for exhibition purposes and were never recovered. In 1926 the engine was reassembled for an exhibition and in 1928 it was again reassembled for shipment to England. The only parts of this particular engine whose complete history is definitely known are the crankshaft and flywheel, which were taken from the 1904-1905 flight engine. This latter engine, now in the restored 1905 airplane in the Carillon Park Museum in Dayton, does not contain a crankshaft, and in its place incorporates a length of round bar stock.

In late 1947 work on the Educational and Musical Arts drawings was initiated under the direction of Louis P. Christman and carried through to completion by him. Christman has stated that Orville Wright was critical of the Science Museum drawings but just what he thought incorrect is not known. Whatever his reasons, he did encourage Christman to undertake the major task of duplication. Christman worked directly with Orville Wright for a period of six weeks and had access to all the records and parts the Wrights had preserved. The resultant drawings are also very complete and, regardless of the differences between these two primary sets, both give a sufficiently accurate picture of the first engine for all purposes except that of exact reproduction in every detail.

There exists a still unsolved puzzle in connection with what seems to be yet another set of drawings of the first engine. In December 1943, in writing to the Science Museum telling of his decision to have the airplane and engine brought back to the United States, Orville Wright stated, "I have complete and accurate drawings of the engine. I shall be glad to furnish them if you decide to make a replica."[7] No trace of these particular drawings can be found in any of the museums, institutions, or other repositories that normally should have acquired them and the executors of Orville Wright's estate have no record or knowledge of them. The date of his letter is four years before the Dayton drawings were commenced; and when Christman was working on these with Orville Wright they had copies of the Science Museum drawings, with complete knowledge of their origin, yet Christman has no knowledge of the drawings referred to in Orville's letter to the Museum. Finally, the evidence is quite conclusive that there were no reproducible or permanent drawings made at the time the first engine was constructed, and, of course, the reconstructed engine itself was sent to England in 1928 and not returned to this country until 1948.[8]