We entered upon the subject of indigo, which we have treated at some length in our last issue, as much in the interest of the people as of manufacturers, for we were deeply impressed with the conviction that no improvement in our manufacturing processes would confer more benefit upon the masses than imparting stability of color to the clothing of the people. When one has a deep conviction upon a subject, upon which others have equal opportunities for judging, he may be sure that he is not alone in his impressions. He is moved by one of those waves of thought which, operating simultaneously upon many minds, gives that uniformity to public opinion at which we so often wonder. We are gratified to find, from responses to our last article, that we are not alone in our conviction of the importance of reviving “true blue” dyes. The head of a mercantile house, the extent of whose clientÈle in mills both of wool and cotton is hardly surpassed, has assured us that we have not overstated the reform in dyeing which we have advocated. He had long shared in our convictions. Pointing to the throng of men in the crowded street, where we were conversing, he remarked that there was hardly a man in the crowd whose clothing would not have been improved by indigo dye. “The failure to use indigo dyes,” he Some of our most celebrated cotton fabrics have won and still retain their reputation by the use of indigo dyes. The ginghams are a signal illustration. The blue check is formed by weaving cotton yarns dyed blue in the cold indigo vat with undyed yarns. These goods can be washed indefinitely without change. Another illustration is the famous A.B.A. Amoskeag tickings, an article of such excellence that the question of the right to use trade-mark A.B.A. gave rise to the leading American case in this branch of law. To recur to the application of indigo dyeing to wool and woollens. We have been unable, although we have written more than fifty letters of inquiry upon the subject, to learn of any peculiarity or improvements in the American processes of wool dyeing with indigo. With the real difficulties which attend the process, it is hard for indigo dyeing to sustain itself in the face of cheap substitutes of easy application, such as the Nicholson blue. It is exceedingly difficult to piece dye with indigo and preserve a uniform hue upon the cloth. Hence indigo dyes are generally given in the wool. The wool absorbing the foreign material of the dye is more difficult to work in the operations of carding and spining. In other words, a finer and costlier wool is required. A great desideratum therefore is a means of piece dyeing with indigo so as to preserve a perfect uniformity of hue throughout the piece. This, we are happy to say, has been recently successfully accomplished by one of the largest and most faithful of our cloth-making establishments. It would be premature, before the patents are secured for this invention, to explain the ingenious and expensive apparatus devised for this purpose, which constitutes in fact a battery of vats so arranged that the operation may be continuous. The experiments authorize the statement that bottom dyes of indigo, so desirable for a great variety of colors, can be applied with no other additional cost than that of the dyeing material. When this establishment, as it proposes, stamps upon the cards which designate goods, already so admirable in material and texture, “Warranted indigo dyed,” we shall regard it as an era in the American card-wool manufacture. The old European woad vat process is that used in all our establishments. Mr. Henderson of the Washington Mills, whose experience as a practical dyer of wool is exceptionally large, informs us that he has found no work so instructive upon this process as Napier’s “Chemistry of Dyeing” (published by Henry That we may give at least a general view of the whole subject, we will proceed to consider indigo in some relations not yet adverted to. In Part I. of our notes we have treated only of the application of this substance in dyeing by means of reduction through the indigo vat. Indigo may be applied by means of reduction in the printing of fabrics, as well as in dyeing them. A true scientific arrangement would compel us next in order to consider this other application of indigo by means of reduction. But the more natural and practical order is to pursue the subject of dyeing, and to consider next the applications of the derivatives from indigo in dyeing proper. A reply by Mr. D. R. Whitney, an extensive indigo importer, to a letter of inquiry, enables us to correct some errors in our former article, under the head of “commerce in indigo.” The value of export from India in 1862–63, stated in dollars, through a typographical error, should have been pounds sterling; thus, instead of $2,126,814, read £2,126,814. It is stated in our first article that the telegrams show a decline of price of indigo in the Indian trade of from 50 to 75 per cent; “per cent” should read “rupees,” which would make a decline of from 25 to 30 per cent. The reason for the decline, as stated by Mr. Whitney, is the unusually large crop of this year. The average crop of indigo in Bengal is about 100,000 maunds. The crop of this year is 135,000 maunds, about 30 to 35 per cent above the average. According to Mr. Whitney, the consumption of Bengal indigo in the United States was 2,458 cases of 270 lbs. to a case on an average, in 1871; and in 1872, 1,802 cases. Guatemala indigo, 3,132 serroons in 1871, and 2,578 serroons in 1872. SULPHURIC DERIVATIVES,—SAXON BLUE, &C.The powerful action of sulphuric acid upon indigo, and the bright and lively blue color thereby produced, had been observed by chemists long ago; but no person appears to have applied this color upon cloth, until it was done about the year 1740, by Counsellor Barth, at Grossenhein, in Saxony. The vividness of the dye, and the facility with which it was applied, brought it into great vogue under the name of Saxon blue, from its origin. Its popularity in former times is evinced by the words of the old song, “The Blue Bells of Scotland:”— “In what clothes, in what clothes is your Highland laddie clad? His bonnet’s of the Saxon blue, his waistcoat of the plaid.” The Saxon blue consists simply of a solution of indigo, the Guatemala blue indigo being preferred, in sulphuric acid suitably diluted with water. The result of this reaction is not a single chemical substance, but two acids giving different tints, one called sulpho-purpuric acid or phenicine, and the other sulpho-indigotic acid; the first giving to wool a reddish-violet Persoz gives the following general receipt:—
Leave for forty-eight hours, then heat until a drop turned into water will dissolve without producing a precipitate. Leave to cool, and dilute with water till the strength is brought to 18 BeaumÉ.” Napier says that he has found the following method of preparing sulphate of indigo, in quantities for use, very satisfactory: “The indigo is reduced to an impalpable powder, and completely dried by placing it on a sand bath or flue for some hours at a temperature of about 150° F. For each pound of indigo six pounds of highly concentrated sulphuric acid are put into a large jar, or earthen pot, furnished with a cover. This is kept in as dry a place as possible, and the indigo is added gradually in small quantities. The vessel is kept closely covered, and care taken that the heat of the solution does not exceed 212°F. When the indigo is all added, the vessel is placed in such a situation that the heat may be kept up at about 150°F., and allowed to stand, stirring occasionally, for forty-eight hours. These precautions being attended to, we have uniformly found that any failure occurring was clearly traceable to the impurity of the indigo or weakness of the acid used.” The processes for producing and separating the two acids derived from the combination of sulphur and indigo are minutely given by Berzelius, in vol. i. of his “TraitÉ de Chemie,” who states this curious fact illustrative of the peculiar affinities of wool with certain dyeing substances. Wool or flannel thoroughly scoured, when immersed in the blue solution of indigo with The combination of indigo with sulphuric acid, sometimes improperly called sulphate of indigo, is known by the dyers here and in England under the name of chemic. The name of chemic blue or green is also given the dyes formed from the indigo extract hereafter spoken of. It is largely used for making certain greens required in Scotch plaids. The old Saxon blue or simple solution of indigo with sulphuric acid is now seldom prepared by the manufacturers themselves. It is now generally prepared for them, and furnished commercially under the name of indigo extract. The finer qualities used for fine dyeing and printing are known under the name of carmines of indigo, neutral extract, soluble indigo, ceruline, &c. The production of indigo carmines, which are simply alkaline sulphindigotates or sulpho-purpurates, is founded upon their insolubility in a liquid charged with a salt. If, for example, we dissolve one part of indigo in four parts of fuming acid, and dilute the liquid with sixty or eighty times its weight of water, it will contain, besides the sulphindigotic acid, an excess of sulphuric acid. By adding one part of crystals of soda so as to neutralize the bath, there will be formed not only sulphindigotate of soda, but sulphate of soda: as the former is insoluble in the saline liquid, the presence of the sulphate of soda causes the precipitation of the sulphindigotate in deep blue floccules. These are collected on woollen filters and washed to remove the sulphate of soda and a green coloring material, probably a modified chlorophyl, which the paste often contains, and which has the singular property of fixing itself on silk, but not on wool. The carmines are divided according to their richness in indigo into simple carmine (4.96 per cent of indigo, water 89, saline materials 57), double carmine (10.2 per cent indigo, water 85, salts 4–8), triple carmine (12.4 per cent indigo water, 73.7, salts 13.9). A species of solid carmine known as Boiley blue or purple is in high repute in France. The carmines may be tested by dyeing a specimen of wool in an acidulated bath to which cream of tartar has been added. The presence of the green matter, so objectionable to silk-dyers who make much use of these carmines, is detected by rubbing a small quantity of the carmine on a piece of glazed paper, which, when the color dries, gives a color varying from blue to a rich copper color: if any green coloring matter is left, it shows itself by a green aureola around the blue color. The method of applying the carmines in dyeing wool and silk,—for they are not adapted to cotton fabrics,—as given by M. de KÆppelin, is as follows:— The operation is conducted in small wooden vats, provided with openings for manipulation, and pipes for inducting steam to heat the baths to the proper temperature. It consists of two parts, that of mordanting and dyeing. The former is thus conducted. For each kilogram of tissue which has been previously scoured and bleached, there are provided 200 grammes of cream of tartar and 250 grammes of alum. These are dissolved in the bath of water of the vat, the temperature is raised to boiling heat, and the tissue is immersed in the bath f of an hour while it is worked over through the opening for manipulation. The pieces are then taken from the bath, to which is added a solution of the carmine in water containing a quantity of coloring matter proportionate to the intensity of the blue sought for. The solution ought to be prepared with care and passed through a silk sieve, so that the small insoluble grains which might have been left through bad fabrication may be left on the sieve. After the pieces have been manipulated in the colored bath, so as to exhaust the color and obtain the required blue, they should be rapidly washed in running water and dryed in the shade. Silk stuffs are dyed in the same way; COLORS NOT FAST.In regard to all the combinations of indigo with sulphuric acid, including the carmines, it must be observed that their application does not constitute true indigo dyeing: the colors are not fast. It is not pure indigotine which is fastened on the tissues as in the vat dyeing, but another compound of indigo with the sulphur. Berzelius observes that “the color of soluble indigo is fully as alterable and fugacious as that of the colors extracted by the decoction of vegetable materials. By a long exposure to the sun the indigo blue is destroyed: it becomes green during evaporation, and changes its nature.” The carmines as well as the sulphur acids are easily decolorized by reducing agents, such as hydrogen and sulphuretted hydrogen, although they gradually assume their original color when exposed to the atmosphere. We are informed by some of the older dealers that imported cloths and merino stuffs known as “Saxony” were formerly largely sold in our shops, but that, notwithstanding their attractiveness to purchasers, they were objectionable on account of the instability of their color. APPLICATION OF INDIGO IN PRINTING STUFFS.Our notes would be incomplete without some reference to the uses of indigo in printing fabrics. In pursuing this branch, we are embarrassed on the one hand by the consideration that the subject is too technical for the general reader, and on the other by the consciousness that it would be presumption in us to attempt to instruct those skilled in the art. It may not, however, be without benefit in producing a higher appreciation of science for the general reader to observe how science comes in play, even in the printing of a single color; while to the skilled reader our notes may possibly be of value as a vehicle for conveying some receipts taken from works not easily accessible. PRINTING STUFFS OF WOOL AND SILK, AND STUFFS WITH COTTON WARPS.This branch of our subject is directly allied to the one last considered, the application of the compounds of sulphur and indigo; for indigo is applied to printing wool and silk principally in the form of indigo carmines. These applications are less numerous than they were formerly, since they have been replaced by Prussian blue, and more recently by the aniline blues, which are now generally used. When the carmines are used, it is for making sky blues, and they enter into the composition of some greens and browns. The salts of alumina and vegetable acids are used to fix the indigo carmine upon tissues of wool and silk. Some receipts recommended by M. de KÆppelin, himself a practical printer, are given in a note. In printing tissues of wool with cotton warp, the carmines are not used alone. They are combined in certain proportions with cyanites of iron and potash, to obtain upon the cotton a blue color of equal intensity with that produced by the carmines upon wool. It is also necessary to previously mordant the fabrics by means of a solution of oxide of tin or caustic soda which is precipitated on the fibres by passing through a bath of water, to which sulphuric acid has been added.
APPLICATIONS OF INDIGO IN PRINTING COTTON FABRICS.Before entering upon methods used in large establishments, it may not be without interest to observe the processes still used in Java for printing calicoes, which the natives prefer to any imported from Europe. In Java there are no factories, and the women in each family make and dye or print all the cotton cloths required for their own consumption. They apply by means of a brush or pencil, which they use with great skill, to the cotton tissue which they wish to cover a thin coating of wax mixed with a little resin, the wax being applied to all the parts where the design, which has been first traced upon the cloth, requires that the fabric should remain uncolored. They then immerse the stuff several times in an indigo vat until they have obtained the desired tint. The stuff is afterwards washed and dried for a new application of the wax, carefully applied with a pencil as before. The cloth is then immersed in a bath of a different color, made with madder or catechu, but always of some dye which is perfectly stable; and the operation is repeated according to the number of colors desired. By these successive applications of wax and immersions into different vats, they succeed in producing very complicated and harmonious colors, while no European goods compare with them in stability of dye. In the European, and our own manufacture, the blue bottoms upon vegetable fibres, made by immersion in the indigo vat, are combined with white impressions, or others variously colored, by two distinct methods. Sometimes there is printed upon the cloth before dyeing in the indigo vat a preparation called a reserve or resist, which prevents the indigotine from being deposited in the places where it is applied. Sometimes, on the The reserves are mechanical, resisting the penetration of the dye, such as wax and pipe clay, or chemical. The last, through these acid or oxidizing properties, cause the precipitation of the indigotine before it has touched the fibre or penetrated into its pores. Such are the salts of copper and bi-chlorate of mercury. Other bodies perform the part both of mechanical and chemical reserves. The salts of zinc or alumina, for instance, which are frequently used, produce at the same time a deposit of indigo white and a gelatinous covering of hydrated oxide of zinc or aluminium. The composition of a good reserve is declared to be principally a question of good proportions of the constituent parts, varying with the strength of the vat and the intensity of the blue which is desired to be reserved. The first condition is that it hardens immediately after immersion in the vat: if it softens, on the contrary, it will cause the running of the color. In other words, the acidity of the impression should be proportionate to the strength and alkaline character of the vat. The white reserve, that most generally used, is composed of pipe clay, gum, verdigris, and sulphate of copper. The styles of work produced by dipping with reserves are generally of a cheap and low class. The system is clumsy and expensive, and is only tolerated because of the want of a method of directly applying indigo, which will yield the deepest shades. Certain styles, formerly in great vogue, called Lapis, and forming one of the richest branches of the cotton-printing industry, are founded upon the use of reserves; and in these styles, by very simple means which we shall not attempt to describe, different colors produced from madder, catechu, &c., are produced upon the fabric so perfectly surrounded by blue that the eye cannot detect the slightest want of continuity. This fabrication has the greatest perfection in Russia. The imitation cashmere fabrics of cotton imported from that country, formerly much in fashion for dressing-gowns, are specimens of this fabrication. The great stability of the colors is a remarkable feature of these goods. The system of resists or reserves possesses the inconveniences of not producing impressions of great firmness, and of requiring very strong vats. When the strength of the vat is partially exhausted, they may be thrown aside. These inconveniences are obviated by the system of discharges (enlevages). In this system the cloths are vat dyed of a uniform blue. The strength of the vat is of less importance, and it can be used until the indigo is quite exhausted. The means of destroying the indigo which has been fixed upon the fibre are founded on the use of active oxidizing agents, which transform the insoluble indigotine into soluble isatine. The agent generally used is chromic acid. As this acid cannot be incorporated with the thickening to be printed, as the thickening would produce oxide of chrome, the cloth is passed through a strong solution of chromate of potash, and dried in the shade. The required pattern is then printed on the cloth with a mixture whose principal elements are acids which are susceptible of setting free the chromic acid on the tissue, which then acts upon the indigo producing a white pattern. The acid generally employed for freeing the chromic acid is oxalic acid, thickened with British gum, dextrine, or starch, with the addition of pipe clay. To prevent running, nitric, sulphuric, or tartaric acid are sometimes used. By the method of discharges the white designs upon blue are brought out with a distinctness which it is impossible to obtain by resists, while the most delicate work of the graver can be exactly reproduced upon the tissue. Schutzenberger gives the following receipts:—
De KÆppelin gives the following:—
The pieces, having been dyed blue, are then placed in a solution of bichromate of potash in water, which is prepared in the ratio of 50 to 60 grammes to the litre, according to the intensity of the blue. The pieces thus prepared must be dried away from direct solar light or too much heat. In fact, under the action of these agents, the bichromate would be decomposed and the tissue altered. The pieces are often rolled up to prevent this effect. After the pieces are printed, they are passed into a vessel containing water and holding chalk in suspension in sufficient quantity to give it a milky aspect. The temperature of the bath is raised to 60° R. The excess of acid of the color applied is saturated by the chalk, and the excess of bichromate of potash with which the tissue is impregnated is dissolved in the bath. The pieces are afterwards washed and passed through slightly soapy water. APPLICATION OF INDIGOTINE BY PRINTING.The first step in the art of printing indigotine upon calicoes was the application of what is called pencil blue. Instead of immersing the fabrics in an indigo vat, the indigo white formed in a very strong indigo vat was thickened and applied locally to certain places on the cloth. The preparation was painted upon the cloth by means of pencils made of willow sticks, the ends of which were broomed up into a kind of brush. The style was hence called pencil blue. The methods now used to apply white indigo locally are of two kinds. The china blue process, and the solid blue process, sometimes called fast or precipitated blue. The china blue process derives its name from the resemblance of its color to the blue on the old china ware. It has great depth of tint, and permanency. It is scarcely used now, except for certain articles requiring great depth of color, such as certain furniture goods, and by the Germans and Swiss for the manufacture of calicoes for exportation to India. We do not venture to condense the descriptions at our hand of the processes for applying the china blue and the solid blue, and translate those furnished by chemists of high authority. After the method indicated by Darwin in his recent works, we present them in smaller type, with the perhaps unnecessary suggestion that they may be passed over by the general reader. China blue.—The theory of this printing blue, says Schutzenberger, is very simple. The indigo, reduced to an impalpable powder and The reduction of the indigo is obtained by alternate passages of the printed tissue into vats containing,—the first, quicklime slacked; the second, sulphate of iron; the third, soda. The operation is terminated by a passage through a bath of sulphuric acid, which removes the oxide of iron and precipitates the indigo white by hastening its oxidation. The success depends upon the composition of the color printed, and above all upon the strength of the vats of immersion and the duration of the treatment. The operator uses six vats,—for instance, two lime vats, provided each with 12 kilograms of lime; a copperas vat at 70 BeaumÉ; a caustic soda vat marking 140 BeaumÉ; a sulphuric acid vat with 500 grammes of acid (par mesure d’eau); and finally a vat of pure water. The receipts for printing are:—
Pass through a sieve; leave some time at rest, and stir whenever used. Caraccas indigo is preferred because it can be broken into a finer powder and gives a finer paste.
These proportions can be varied according to the tint desired. The piece is treated a quarter of an hour in the first lime vat by giving it a light movement from above to below; it is left a quarter of an hour in repose in the sulphate of lime vat; a quarter of an hour in the second lime vat; a quarter of an hour in the copperas vat; five minutes in the caustic soda; half an hour in the sulphuric acid, and then thoroughly rinsed. To each lime vat there is given 2 kilograms of lime per piece of cloth. To the vitriol vat there is added 50 kilograms of sulphate of iron for each dozen pieces. The soda vat is renewed after 5 pieces by the addition of 12 kilograms of salt of soda, which has first been made caustic. The acid vat receives 25 kilograms of acid after 5 pieces, and ought to be renewed whenever it becomes saline. The other vats must be cleared out whenever the deposit becomes too great for success. M. Ed. Schwartz recommends as important conditions, (1) the perfect causticity of the tissue, and an average strength of 140 BeaumÉ; (2) the neutrality of the sulphate of lime vat. For this end old iron should be boiled in it. After leaving the sulphuric acid vat the pieces are rinsed in the water vat, then in river water, and afterwards should be soaked in a sulphuric acid bath at 40 BeaumÉ, for the purpose of dissolving the last traces of the peroxide of iron adhering to the fibre. The fabric is then washed in water and finally passed through a soapy water at 40° R. Solid or precipitated blue, Schutzenberger’s receipt.—The process consists in printing indigo white precipitated in a vat, in a thick paste to dissolve it on the tissue by a passage through an alkaline bath (lime or soda), and of reprecipitating it by oxidizing it as soon as it has entered the fibre. It is then the china blue process, minus the reduction which is made before printing, and consequently minus the sulphate of iron vat. Indigo white is too alterable to be printed with success, so it is generally precipitated in combination with a stannic hydrate (hydrate of a salt of tin), which gives it body and preserves it from a too rapid oxidation. The stannic indigotate in paste, or as it is generally called precipitate of indigo, is prepared by turning into the clear portion of a strong copperas vat an acid solution of protochlorate of tin, and filtering it upon woollen filters,—as much as possible away from the air. The deposit is made into a paste with gum water; a salt of tin is often added to prevent oxidation. It is important to prevent the transformation of the indigo white into indigotine before printing. This indigotine would not fix itself on the fabric. Moreover, after printing, it is necessary to hasten the dissolution of the indigo white to enable it to penetrate the fibre. It is sufficient for this end to pass it through milk of lime. The stannic combination is immediately destroyed; the colorable matter unites itself with the lime, and the color passes into a pale gray with apple green. The indigo white becomes momentarily soluble; but the presence of the excess of lime and the thickening, as well as the attractive affinity of the thickening, prevent any running. The piece on issuing from the lime water is placed in running water, when reoxidation commences, which this time fixes the color. The piece is finally passed through a sulphuric acid bath to absorb the lime, and washed. By adding to the color a salt whose base precipitates in the milk of lime and oxidizes in the running water, and replacing the simple acid bath by an acid bath with yellow prussite, the intensity of the blue is increased through the formation of Prussian blue. Although we have seen beautiful effects from the application of the solid blue of indigo on prints at our Pacific Mills, the colors produced by Prussian blue and aniline are so much more brilliant and easy of application that the use of indigo in printing goods for ordinary consumption is likely to decline rather than increase. It will be otherwise if we should ever manufacture for the East India markets. Here is a field still open for our manufacturers. Mr. Watson, in his beautiful work on “The Costumes of the People of India,” remarks that “British manufacturers have hitherto failed to appreciate Oriental tastes and habits, and hence supply but an insignificant part of the clothing of the two hundred million persons that form the population of what is commonly spoken of as India.” The great defect, he observes, is the want of stability of color in the cotton fabrics introduced,—this stability being an imperative demand in the Oriental markets. The applications of indigo to cotton fabric are altogether secondary, in our mind, to its relations to the woollen manufacture. If we have felt called upon to say a word in behalf of the most ancient and best ally which the fibre of wool has ever had, it is because the vividness of color of the new products of coal, and the fascination which the application of the recent discoveries of science always possesses, is threatening the eclipse of the more ancient sober and solid dyes. Let the new colors have their place as auxiliaries, not as substitutes for the ancient dyes. Let them serve to give a bloom Mr. T. P. Shepard gives in his valuable “Receipts for Calico Printing,” published in 1872, the following:— NO. 52. INDIGO PRECIPITATE FOR FAST BLUE AND GREEN.
The indigo precipitate is to be collected on a muslin filter, and well squeezed out. Guernsey Blue.—The darkest of the Nicholson Fast Blues. On a bottom of barkwood, camwood, madder, or inferior indigo, produces an indigo blue which will stand all the acid tests the same as colors made from indigo. Serge Blue.—It will be found very serviceable to give bloom to goods dyed with indigo, and by itself shows a very good indigo test with nitric acid.—Instructions for Working the Atlas Works Aniline Dyes. |