CHEMISTRY OF THE FURNACE.

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A careful estimate by a Broadway Chemist of the contents or constituents of a ton of coal presents some interesting facts, not familiar certainly to unscientific minds. It is found that, besides gas, a ton of ordinary gas coal will yield 3,500 pounds of coke, twenty gallons of ammonia water and 140 pounds of coal tar. Now, destructive distillation of this amount of coal tar gives about seventy pounds of pitch, seventeen pounds of creosote, fourteen pounds of heavy oils, about nine and a half pounds of naphtha yellow, six and one-third pounds of naphthaline, four and three-fourth pounds of alizarine, two and a fourth pounds of solvent naphtha, one and a fifth pound of aniline, seventy-nine hundredths of a pound of toludine, forty-six hundredths of a pound of anthracine, and nine-tenths of a pound of toluches—from the last-named substance being obtained the new product, saccharine, said to be 230 times as sweet as the best cane sugar.

From an engineer’s standpoint the main constituents of all coal are carbon and hydrogen; in the natural state of coal these two are united and solid; their respective characters and modes of entering into combustion, are however essentially different. The hydrogen is convertable into heat only in the gaseous state; the carbon, on the contrary, is combustible only in the solid condition. It must be borne in mind that neither is combustible while they are united.

There are, however, other elements existing in coal in its natural state, and new ones are formed during burning or combustion as will be noted in the succeeding paragraphs.

For raising steam the process of combustion consists in disentangling, letting loose or evolving the different elements locked up in coal; the power employed in accomplishing this is heat. The chemical results of this consumption of the fuels may be divided into four stages or parts.

First stage, application of existing heat to disengage the constituent gases of the fuel. In coals this is principally mixed carbon and hydrogen.

Second stage, application or employment of existing heat to separate the carbon from the hydrogen.

Third stage, further employment of existing heat to increase the temperature of the two combustibles, carbon and hydrogen, until they reach the heat necessary for combination with the air. If this heat is not obtained, chemical union does not take place and the combustion is imperfect.

Fourth and last stage, the union of the oxygen of the air with the carbon and hydrogen of the furnace in their proper proportions, when intense heat is generated and light is also given off from the ignited carbon. The temperature of the products of combustion at this final stage depend upon the quantity of air in dilution. Sir H. Davy estimates this heat as greater than the white heat of metals.

In the first stages heat is absorbed, but is given out in the last. When the chemical atoms of heat are not united in their proper proportions, then carbonic oxide, mixed carbon and hydrogen, and other combustible gases escape invisibly, with a corresponding loss of heat from the fuel.

When the proper union takes place, then only steam, carbonic acid and nitrogen, all of which are incombustible, escape.

The principal products, therefore, of perfect combustion are: steam, invisible and incombustible; carbonic acid, invisible and incombustible.

The products of imperfect combustion are: carbonic oxide, invisible but combustible; smoke, partly invisible and partly incombustible.

Steam is formed from the hydrogen gas given out by the coals combining with its equivalent of oxygen from the air. Smoke is formed from the hydrogen and carbon which have not received their respective equivalents of oxygen from the air, and thus pass off unconsumed. The color of the smoke depends upon the carbon passing off in its dark, powdery state.

The heat lost is not dependent upon the amount of carbon alone, but also upon the invisible but combustible gases, hydrogen and carbonic oxide; so that while the color may indicate the amount of carbon in the smoke, it does not indicate the amount of the heat lost; hence, the smokeless locomotive burning coke may lose more heat in this way than that arising from the imperfect burning of coal under the stationary engine boiler.

A practical and familiar instance of imperfect combustion is exhibited when a lamp smokes and the unconsumed carbon is deposited all about in the form of soot. When the evolving or disengagement of the carbon is reduced by lowering the wick to meet the supply of oxygen, the carbon is all consumed and the smoke ceases. What takes place in a lamp also occurs in a furnace, so that the proper supply of air is a primary thing, relating to economy, both as regards its quantity and its mode of admission to a fire.

The economical generation of heat is one thing, the use made of that heat afterwards is another. Combustion may be perfect, but the absorption of heat by a boiler may be inferior.

The chief agents operating in the furnace are carbon, hydrogen and oxygen, and their union in certain proportions produces other bodies, as water or steam, carbonic acid, besides others of less practical importance.

Oxygen is an invisible gas, has no smell, and remains permanently in receptacles, unchanged by time. It can be obtained in an experimental quantity by heating the chlorate of potash, and collecting the gas given off in a bladder or jar. It is a trifle heavier than common air, i.e., 1.106 times and a cubic foot at 32° temperature weighs 1.428 ounces. It is one of the most abundant bodies in nature, and is combined with many others in a great variety of ways.

Carbon is one of the most interesting elementary substances in nature. It is combustible and forms the base of charcoal, and enters largely into mineral coal. It is a mineral capable of being reduced to a feathery powder, and is found in many different forms. It is obtained by various processes: from oil lamps as lamp-black; from coal as coke, and from wood as charcoal; the mineral particles of carbon in a state of combustion render flame luminous from either gas, oil or candles.

Carbon unites with iron to form steel, and with hydrogen to form the common street gas. Carbon is considered as the next most abundant body in nature to oxygen. In the furnace the carbon of the fuel unites with the oxygen of the air to produce heat; if the supply of air is correctly regulated, there will be perfect combustion, but if the supply of air be deficient, combustion will be imperfect.

Hydrogen is an invisible gas, and the lightest known body in the world, being many times lighter than oxygen. It is combustible and gives out much heat. In our gas establishments it is made in large quantities and combined with carbon for illuminating streets, shops and dwellings. It is the source of all common flame. When united with sulphur in coal mines it becomes explosive. By passing a current of steam through a hot iron tube partly filled with filings, hydrogen gas is given off and burns with a pale yellow flame.

The more hydrogen, therefore, there is in the fuel, the greater in general is its heating power. But it must be borne in mind that the element of hydrogen is, nevertheless, to a greater or less degree neutralized by the other element, oxygen, when it is present as a constituent of the fuel; since the affinity of hydrogen for oxygen is superior to that of carbon, and the oxygen saturated with hydrogen is converted into steam and rises in this form from the fuel bed without producing heat. Thus it is that the more oxygen there is in the fuel the less is its power for developing heat by combustion.

Nitrogen is also an elementary body. It neither supports life nor combustion; it is lighter than air and has no taste or smell. One cubic foot at 32° temperature weighs a trifle less than one ounce.

Sulphur is also an elementary body, of a yellow color, brittle, does not dissolve in water, is easily melted, and inflammable. It is also called brimstone or burnstone, from its great combustibility. It burns with a blue flame, and with a peculiar, suffocating odor.

Carbonic Acid Gas is formed by the burning of sixteen parts of oxygen and six parts of carbon. Its specific gravity is 1.529; it is fatal to life, and it also extinguishes fire.

Carbonic Oxide is a colorless, transparent, combustible gas, which burns with a pale blue flame, as may be seen at times on opening a locomotive fire-box door. Its presence in a furnace is evidence of imperfect combustion from a deficient supply of air, as it indicates that only eight parts of oxygen instead of sixteen parts have united with six parts of carbon.

Table.

The following table exhibits the comparative amounts of water which can be, under perfect conditions, evaporated from the substances named:

One pound burned. Water evaporated.
Hydrogen 64.28
Carbon (average of several experiments) 14.77
Carbonic Oxide 4.48
Sulphur 4.18
Alcohol 13.40
Oil gas 22.11
Turpentine 20.26

The last four substances are compounds, and the last three consist almost wholly, or chiefly of carbon and hydrogen. The total heating power of average coal is, it may be noted to advantage, about 12.83 pounds of water upon the same conditions as above described. Hydrogen, it is seen, stands pre-eminently at the head of the list for heating power, represented by the evaporation of 641/4 pounds of water, whilst carbon, the next in order, and the staple combustible element in fuel, has only a heating power of 143/4 pounds of water.


                                                                                                                                                                                                                                                                                                           

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