The term "management," broadly speaking, includes not only the actual skilled attention necessary for the proper operation of the machines, after the plant is built, but also other duties which must be performed from its inception to completion, and which may be classified as 1. Selection; That is to say, someone must select the machinery, determine where each machine is to be located, install them, and then attend to the running of the machines and make any necessary repairs due to the ordinary mishaps likely to occur in operation. These various duties are usually entrusted to more than one individual; thus, the selection and location of the machinery is done by the designer of the plant, and requires for its proper execution the services of an electrical engineer, or one possessing more than simply a practical knowledge of power plants. The erection of the machines is best accomplished by those making a specialty of this line of work, who by the nature of the undertaking acquire proficiency in methods of precision and an appreciation of the value of accuracy which is so essential in the work of aligning the machines, and which if poorly done will prove a constant source of annoyance afterward. The attention required for the operation of the machines, embracing the running care and repair, is left to the "man in charge," who in most cases of small and medium size plants is the chief steam engineer. He must therefore, not only understand the steam apparatus, but possess sufficient knowledge of electrical machinery to operate and maintain it in proper working order. The present chapter deals chiefly with alternating current machinery, the management of direct current machines having been fully explained in Guide No. 3, however, some of the matter here presented is common to both classes of apparatus. Selection.—In order to intelligently select a machine so that it will properly harmonize with the conditions under which it is to operate, there are several things to be considered. 1. Type; The general type of machine to be used is, of course, dependent on the system employed, that is, whether it be direct or alternating, single or polyphase. Thus, the voltage in most cases is fixed except on transformer systems where a choice of voltage may be had by selecting a transformer to suit. In alternating current constant pressure transmission circuits, an average voltage of 2,200 volts with step down transformer ratios of 1/10 and 1/20 is in general use, and is recommended. For long distance, the following average voltages are recommended 6,000; 11,000; 22,000; 33,000; 44,000; 66,000; 88,000; and higher, depending on the length of the line and degree of economy desired. In alternating circuits the standard frequencies are 25, and 60 cycles. These frequencies are already in extensive use and it is recommended to adhere to them as closely as possible. Fig. 2,784.—Diagram of connections for testing to obtain the saturation curve of an alternator. The saturation curve shows the relation between the volts generated in the armature and the amperes of field current (or ampere turns of the field) for a constant armature current. The armature current may be zero, in which case the curve is called no load saturation curve, or sometimes the open circuit characteristic curve. A saturation curve may be taken with full load current in the armature; but this is rarely done, except in alternators of comparatively small output. If a full load saturation curve be desired, it can be approximately calculated from the no load saturation curve. The figure shows the connections. If the voltage generated is greater than the capacity of the voltmeter, a multiplying coil or a step down pressure transformer may be used, as shown. A series of observations of the voltage between the terminals of one of the phases, is made for different values of the field current. Eight or nine points along the curve are usually sufficient, the series extending from zero to about fifty per cent. above normal rated voltage. The points should be taken more closely together in the vicinity of normal voltage than at other portions of the curve. Care must be taken that the alternator is run at its rated speed, and this speed must be kept constant. Deviations from constant speed may be most easily detected by the use of a tachometer. If the machine be two phase or three phase, the voltmeter may be connected to any one phase throughout a complete series of observations. The voltage of all the phases should be observed for normal full load excitation by connecting the voltmeter to each phase successively, keeping the field current constant at normal voltage. This is done in order to see how closely the voltage of the different phases agree. In fixing the capacity of a machine, careful consideration should be given to the conditions of operation both present and future in order that the resultant efficiency may be maximum. Most machines show the best efficiency at or near full load. If the load be always constant, as for instance, a pump forcing water to a Fig. 2,785.—Saturation curve taken from a 2,000 kw., three phase alternator of the revolving field type, having 16 poles, and generating 2,000 volts, and 576 amperes per phase when run at 300 R.P.M. In selecting a machine, or in fact any item connected with the plant its construction should be carefully considered. Standard construction should be insisted upon so that in the event of damage a new part can be obtained with the least possible delay. The parts of most machines are interchangeable, that is to say, with the refined methods of machinery a duplicate part (usually carried in stock) may be obtained at once to replace a defective or broken part, and made with such precision that little or no fitting will be required. With the exception of the exhaust line from engine to condenser, where other than standard construction may sometimes be used to reduce the frictional resistance to the steam, the author would adhere to standard construction except in very exceptional cases. Those who have had practical experience in pipe fitting will appreciate the wisdom of this. For installations in places remote from large supply houses, the more usual forms of standard fittings should be employed, such as ordinary T's, 45° and 90° elbows, etc. In such locations, where designers specify the less usual forms of standard fittings such as union fittings, offset reducers, etc., or special fittings made to sketch, it simply means, in the first instance that they usually cannot be obtained of the local dealer, making it necessary to order from some large supply house and resulting in vexatious delays. As a rule, those who specify special fittings have found that their making requires an unreasonable length of time, and the cost to be several times that of the equivalent in standard fittings. An examination of a few installations will usually show numerous special and odd shape fittings, which are entirely unnecessary. Moreover, a standard design, in general, is better than a special design, because the former has been tried out, and any imperfection or weakness remedied, and where thousands of castings of a kind are turned out, a better article is usually the result as compared with a special casting. In the matter of construction, in addition to the items just mentioned, it should be considered with respect to 1. Quality; It is poor policy, excepting in very rare instances, to buy a "cheap" article, as, especially in these days of commercial greed, the best is none too good. Figs. 2,786 and 2,787.—Wheel and roller pipe cutters illustrating range. The illustrations show the comparative movements necessary with the two types of cutter to perform their function. The wheel cutter requiring only a small arc of movement will cut a pipe in an inaccessible place as shown, which with a roller cutter would be impossible. Accordingly, the wheel cutter is said to have a greater range than the roller cutter. Perhaps next in importance to quality, at least in most cases, is range. This may be defined as scope of operation, effectiveness, or adaptability. The importance of range is perhaps most pronounced in the selection of tools, especially for plants remote from repair shops. For instance, in selecting a pipe cutter, there are two general classes: wheel cutters, and roller cutters. A wheel cutter has three wheels and a roller cutter one wheel and two rollers, the object of Range relates not only to ability to operate in inaccessible places but to the various operations that may be performed by one tool.
Open construction should be employed, wherever possible, so that all parts of a machine that require attention, or that may become deranged in operation, may be accessible for adjustment or repair. The design should be such that there is ample strength, and the bearings for moving parts should be of liberal proportions to avoid heating with minimum attention. A comparison of the proportions used by different manufacturers for a machine of given size might profitably be made before a selection is made. The matter of lubrication is important. Fast running machines, such as generators and motors, should be provided with ring oilers and oil reservoirs of ample capacity, as shown in figs. 2,788 to 2,794. Fig. 2,788.—Sectional view showing a ring oiler or self oiling bearing. As shown the pedestal or bearing standard is cored out to form a reservoir for the oil. The rings are in rolling contact with the shaft, and dip at their lower part into the oil. In operation, oil is brought up by the rings which revolve because of the frictional contacts with the shaft. The oil is in this way brought up to the top of the bearing and distributed along the shaft gradually descending by gravity to the reservoir, being thus used over and over. A drain cock, is provided in the base so that the oil may be periodically removed from the reservoir and strained to remove the accumulation of foreign matter. This should be frequently done to minimize the wear of the bearing. All bearings subject to appreciable wear should be made adjustable so that lost motion may be taken up from time to time and thus keep the vibration and noise of operation within proper limits. Selection of Generators.—This is governed by the class of work to be done and by certain local conditions which are liable to vary considerably for different stations. These variable factors determine whether the generators must be of the direct or alternating current type, whether they must be wound to develop a high or a low voltage, and whether their outputs in amperes must be large or small. Sufficient information has already been given to cover these various cases; there are, however, certain general rules that may advantageously be observed in the selection of generators designed to fill any of the aforementioned conditions, and it is well to possess certain facts regarding their construction. Figs. 2,789 to 2,794.—Self oiling self aligning bearing open. Views showing oil grooves, rings, bolts etc. Ques. Name an important point to be considered in selecting a generator. Ans. Its efficiency. Ques. What are the important points with respect to efficiency? Ans. A generator possessing a high efficiency at the average load is more desirable than a generator showing a high efficiency at full load. Ques. Why? Ans. The reason is that in station practice the full load limit is seldom reached, the usual load carried by a generator ordinarily lying between the one-half and three-quarter load points. Ques. How do the efficiencies of large and small generators compare? Ans. There is little difference. Fig. 2,795.—Rotor of Westinghouse type T turbine dynamo set. The dynamo is of the commutating pole type either shunt or compound wound. The turbine is of the single wheel impulse type. The wheel is mounted directly on the end of the shaft as shown. Steam is used two or more times on the wheel to secure efficiency. A fly ball governor is provided with weights hung on hardened steel knife edges. In case of over speeding, an automatic safety stop throttle valve is tapped shutting off the steam supply. This type of turbine dynamo set is especially applicable for exciter service in modern, superheated steam generating stations where the steam pressure exceeds 125 pounds. Westinghouse Type T turbines operate directly (that is, without a reducing valve) on pressures up to 200 pounds per square inch with steam superheated to 150 degrees Fahrenheit. Ques. How are the sizes and number of generator determined? Ans. The sizes and number of generator to be installed should be such as to permit the engines operating them being worked at nearly full load, because the efficiencies of the latter machines decrease rapidly when carrying less than this amount. Ques. What is understood by regulation? Ans. The accuracy and reliability with which the pressure or current developed in a machine may be controlled. It is generally possible if purchasing of a reputable concern, to obtain access to record sheets on which may be found results of tests conducted on the generator in question, and as these are really the only means of ascertaining the values of efficiency and regulation, the purchaser has a right to inspect them. If, for some reason or other, he has not been afforded this privilege, he should order the machine installed in the station on approval, and test its efficiency and regulation before making the purchase. Fig. 2,796.—Cross section of electrical station showing small traveling crane. Installation.—The installation of machines and apparatus in an electrical station is a task which increases in difficulty with the size of the plant. When the parts are small and comparatively light they may readily be placed in position, either by hand, by erecting temporary supports which may be moved from place to place as Ques. What precaution should be taken in moving the parts of machines? Ans. Care should be taken not to injure the bearings and shafts, the joints in magnetic circuits such as those between frame and pole pieces, and the windings on the field and armature. Fig. 2,797.—Cross section of electrical station showing a traveling crane for the installation or removal of large and heavy machine parts. A traveling crane consists of an iron beam which, being supplied with wheels at the ends, can be made to move either mechanically or electrically upon a track running the entire length of the station. This track is not supported by the walls of the building, but rests upon beams specially provided for the purpose. In addition to the horizontal motion thus obtained, another horizontal motion at right angles to the former is afforded by means of the carriage which, being also mounted on wheels, runs upon a track on the top of the beam. Electrical power is generally used to move the carriage and also the revolving drums contained thereon, the latter of which give a vertical motion to the main hoist or the auxiliary hoist, these hoists being used respectively for raising or lowering heavy or light loads. In the larger sizes of electric traveling crane, a cage is attached to the beam for the operator, who, by means of three controllers mounted in the cage, can move a load on either the main or auxiliary hoist in any direction. The insulations of the windings are perhaps the most vital parts of a generator, and the most readily injured. The prick of a pin or tack, Owing to its costly construction, it is advisable when transporting armatures by means of cranes to use a wooden spreader, as shown in fig. 2,798 to prevent the supporting rope bruising the winding. Fig. 2,798.—View of armature in transit showing use of a wooden spreader as a protection. If a chain be used in place of the rope, a padding of cloth should be placed around the armature shaft and special care taken that the chain does not scratch the commutator. Ques. If an armature cannot be placed at once in its final position what should be done? Ans. It may be laid temporarily upon the floor, if a sheet of cardboard or cloth be placed underneath the armature as a protection for the windings; in case the armature is not to be used for some time, it is better practice to place it in a horizontal position on two wooden supports near the shaft ends. Ques. What kind of base should be used with a belt driven generator or motor? Ans. The base should be provided with V ways and adjusting screws for moving the machine horizontally to take up slack in the belt, as shown in fig. 2,799. Owing to the normal tension on the belt, there is a moment exerted equal in amount to the distance from the center of gravity of the machine to the center of the belt, multiplied by the effective pull on the belt. This force tends to turn the machine about its center of gravity. By placing the screws as shown, any turning moment, as just mentioned, is prevented. Fig. 2,799.—Plan of belt drive machine showing V ways and adjusting screws for moving the machine forward from the engine or counter shaft to take up slack in the belt. Ques. How should a machine be assembled? Ans. The assembling should progress by the aid of a blue print, or by the information obtained from a photograph of the complete machine as it appears when ready for service. Each part should be perfectly Contact surfaces forming part of electrical circuits must also be clean and tightly screwed together. An important point to bear in mind when assembling a machine is, to so place the parts that it will not be necessary to remove any one of them in order to get some other part in its proper position. By remembering this simple rule much time will be saved, and in the majority of instances the parts will finally be better fitted together than if the task has to be repeated a number of times. When there are two or more parts of the machine similarly shaped, it is often difficult to properly locate them, but in such cases notice should be taken of the factory marks usually stamped upon such pieces and their proper places determined from the instructions sent with the machine. Figs. 2,800 to 2,802.—Starrett's improved speed indicator. In construction, the working parts are enclosed like a watch. The graduations show every revolution, and with two rows of figures read both right and left as the shaft may run. While looking at the watch, each hundred revolutions may be counted by allowing the oval headed pin on the revolving disc to pass under the thumb as the instrument is pressed to its work. A late improvement in this indicator consists in the rotating disc, which, being carried by friction may be moved to the starting point where the raised knobs coincide. When the spindle is placed in connection with the revolving shaft, pressing the raised knob with the thumb will prevent the disc rotating, while the hand of the watch gets to the right position to take the time. By releasing the pressure the disc is liberated for counting the revolutions of the shaft when every 100 may be noted by feeling the knob pass under the thumb lightly pressed against it, thus relieving the eye, which has only to look on the watch to note the time. Ques. What should be noted with respect to speed of generator? Ans. Each generator is designed to be run at a certain speed This requirement frequently requires calculations to be made by the erectors to determine the proper size pulleys to employ to obtain the desired speed. Fig. 2,803.—Home made belt clamp. It is made with four pieces of oak of ample size to firmly grip the belt ends where the bolts are tightened. The figure shows the clamp complete and in position on the belt and clearly illustrates the details of construction. In making the long bolts the thread should be cut about three-quarter length of bolt and deep enough so that the nuts will easily screw on. Example.—What diameter of engine pulley is required to run a dynamo at a speed of 1,450 revolutions per minute the dynamo pulley being 10 inches in diameter and the speed of engine, 275 revolutions per minute? The diameter of pulley required on engine is 10 × (1,450 ÷ 275) = 53 inches, nearly. Rule.—To find the diameter of the driving pulley, multiply the speed of the driven pulley by its diameter, divide the product by the speed of the driver and the answer will be the size of the driver required. Example.—If the speed of an engine be 325 revolutions per minute, diameter of engine pulley 42 inches, and the speed of the dynamo 1,400 revolutions per minute, how large a pulley is required on dynamo? The size of the dynamo pulley is 42 × (325 ÷ 1,400) = 9¾ inches. Rule.—To find the size of dynamo pulley, multiply the speed of engine by the diameter of engine wheel and divide the product by the speed of the dynamo. Figs. 2,804 and 2,805.—A good method of lacing a belt. The view at the left shows outer side of belt, and at the right, inner or pulley side. Example.—If a steam engine, running 300 revolutions per minute, have a belt wheel 48 inches in diameter, and be belted to a dynamo having a pulley 12 inches in diameter, how many revolutions per minute will the dynamo make? The speed of dynamo will be 300 × (48 ÷ 12) = 1,200 rev. per min. Rule.—When the speed of the driving pulley and its diameter are known, and the diameter of the driven pulley is known, the speed of the driven pulley is found by multiplying the speed of the driver by its diameter in inches and dividing the product by the diameter of the driven pulley. Example.—What will be the required speed of an engine having a belt wheel 46 inches in diameter to run a dynamo 1,500 revolutions per minute, the dynamo pulley being 11 inches in diameter? The speed of the engine is 1,500 × (11 ÷ 46) = 359 rev. per min. nearly. Fig. 2,806.—Wiring diagram and directions for operating Holzer-Cabot single phase self-starting motor. Location: The motor should be placed in as clear and dry a location as possible, away from acid or other fumes which would attack the metal parts or insulation, and should be located where it is easily accessible for cleaning and oiling. Erection: The motor should be set so that the shaft is level and parallel with the shaft it is to drive so that the belt will run in the middle of the pulleys. Do not use a belt which is too heavy or too tight for the work it has to do, as it will materially reduce the output of the motor. The belt should be from one-half to one inch narrower than the pulley. Rotation: In order to reverse the direction of rotation, interchange leads A and B. Suspended Motors: Motors with ring oil bearings may be used on the wall or ceiling by taking off end caps and revolving 90 or 180 degrees until the oil wells come directly below the bearings. Starting: Motors are provided with link across two terminals on the upper right hand bracket at the front of the motor and with this connection should start considerable overloads. If the starting current be too great with this connection, it may be reduced by removing the link. Temperatures: At full load the motor will feel hot to the hand, but this is far below the danger point. If too hot for touch, measure temperature with a thermometer by placing bulb against field winding for 10 minutes, covering thermometer with cloth or waste. The temperature should not exceed 75 degrees Fahr. above the surrounding air. Oiling: Fill the oil wells to the overflow before starting and keep them full. See that the oil rings turn freely with shaft. Care: The motor must be kept clean. Smooth collector rings with sandpaper and see that the brushes make good contact. When brushes become worn they may be reversed. When fitting new brushes or changing them always sandpaper them down until they make good contact with the collector rings, by passing a strip of sandpaper beneath the brush. Rule.—To find the speed of engine when diameter of both pulleys, and speed of dynamo are given, multiply the dynamo speed by the diameter of its pulley and divide by the diameter of engine pulley. Ques. How are the diameters and speeds of gear wheels figured? Ans. The same as belted wheels, using either the pitch circle diameters or number of teeth in each gear wheel. Figs. 2,807 to 2,809.—Wiring diagrams and directions for operating Holzer-Cabot slow speed alternating current motors. Erecting: In installing the motor, be sure the transformer and wiring to the motor are large enough to permit the proper voltage at the terminals. If too small, the voltage will drop and reduce the capacity of the motor. Oiling: Maintain oil in wells to the overflow. Starting: Single phase motors are started by first throwing the starting switch down into the starting position, and when the motor is up to speed, throwing it up into the running position. Do not hold the switch in starting position over 10 seconds. Starter for single phase motors above ½ H.P. are arranged with an adjusting link at the bottom of the panel. The link is shown in the position of least starting torque and current. Connect from W to 2 or W to 3 for starting heavier loads. Two or three phase motors are started simply by closing the switch. These motors start full load without starters. The motor should start promptly on closing the switch. It should be started the first time without being coupled to the line shaft. If the motor start free, but will not start loaded, it shows either that the load upon the motor is too great, the line voltage too low, or the frequency too high. The voltage and frequency with the motor running should be within 5% of the name plate rating and the voltage with 10 to 15% while starting. If the motor do not start free, either it is getting no current or something is wrong with the motor. In either case an electrician should be consulted. Solution: To reverse the direction of rotation interchange the leads marked "XX" in the diagrams. Temperature: At full load the motor should not heat over 75 degrees Fahr. above the temperature of the surrounding air; if run in a small enclosed space with no ventilation, the temperature will be somewhat higher. Ans. A pulley of certain size is usually supplied with each generator by its manufacturer, and it is not generally advisable to depart much from the dimensions of this pulley. Accordingly, the solution of the pulley problem usually consists in finding the necessary diameter of the driving pulley relative to that of the pulley on the generator in order to furnish the required speed. Ques. What is the chief objection to belt drive? Ans. The large amount of floor space required. Fig. 2,810.—Tandem drive for economizing floor space with belt transmission. Belts of different lengths are used, as shown, each of which passes over the driving wheel d of the engine, and then over the pulley wheel of one of the generators. In such an arrangement the belts would be run lengthwise through the room in which the machines are placed, and it is obvious that since the width of the room would be governed by the width of the machines thus installed, this method is a very efficient one for accomplishing the end in view. Ques. How may the amount of space that would ordinarily be required for belt drive, be reduced? Ans. By driving machines in tandem as in fig. 2,810, or by the double pulley drive as in fig. 2,811. Ques. What is the objection to the tandem method? Ans. The most economical distance between centers cannot be employed for all machines. Ques. What is the objectionable tendency in resorting to floor economy methods with belt transmission? Ans. The tendency to place the machines too closely together. This is poor economy as it makes the cleaning of the machines a difficult and dangerous task; it is therefore advisable to allow sufficient room for this purpose regardless of the method of belting employed. Fig. 2,811.—Double pulley drive for economizing floor space with belt transmission. Where a center crank engine is used both pulleys may be employed by belting a machine to each as shown. Although considerable floor space would be saved by the use of this scheme if the generators thus belted were placed at M and G yet still more floor space would be saved by having them occupy the positions indicated at M and S. Ques. What is the approved location for an alternator exciter? Ans. To economize floor space the exciter may be placed between the alternator and engine at S in fig. 2,811. Belts.—In the selection of a belt, the quality of the leather should be first under consideration. The leather must be firm, yet pliable, free from wrinkles on the grain or hair side, and of an even thickness throughout. Fig. 2,812.—Separately excited belt driven alternator showing approved location of exciter. In an electrical station where alternating current is generated, the alternators for producing the current generally require separate excitation for their field windings; that is, it is usually necessary to install in conjunction with an alternator a small dynamo for supplying current to the alternator field. The exciter is a comparatively small machine; in fact, it requires only about 1 per cent. of the capacity of the alternator which it excites, and so being small is often belted to an auxiliary pulley mounted on the alternator shaft. Considerable floor space would be occupied by an installation of this nature if the exciter be placed at M, and belted to the alternator as indicated by the dotted lines. By locating the exciter at S, between the alternator and the engine, much floor space will be saved and the general appearance of the installation improved. If the belt be well selected and properly handled, it should do service for twenty years, and even then if the worn part be cut off, the remaining portion may be remade and used again as a narrower and shorter belt. Besides leather belts, there are those made of rubber which withstand moisture much better than leather belts, and which also possess an excellent grip on the pulley; they are, however, more costly and much less durable under normal conditions. In addition to leather and rubber belts, there are belts composed of cotton, of a combination of cotton and leather, and of rope. The leather belt, however, is the standard and is to be recommended. Equally important with the quality of a belt is its size in order to transmit the necessary power. The average strain under which leather will break has been found by many experiments to be 3,200 pounds per square inch of cross section. A good quality of leather will sustain a somewhat greater strain. In use on the pulleys, belts should not be subjected to a greater strain than one eleventh their tensile strength, or about 290 pounds to the square inch or cross section. This will be about 55 pounds average strain for every inch in width of single belt three-sixteenths inch Ques. How much horse power will a belt transmit? Ans. The capacity of a belt depends on, its width, speed, and thickness. A single belt one inch wide and travelling 1,000 feet per minute will transmit one horse power; a double belt under the same conditions, will transmit two horse power. Fig. 2,813.—One horse power transmitted by belt to illustrate the rule given above. A pulley is driven by a belt by means of the friction between the surfaces in contact. Let T be the tension on the driving side of the belt, and T', the tension on the loose side; then the driving force = T-T'. In the figure T is taken at 34 lbs. and T' at 1 lb.; hence driving force = 34-1 = 33 lbs. Since the belt is travelling at a velocity of 1,000 feet per minute the power transmitted = 33 lbs. × 1,000 ft. = 33,000 ft. lbs. per minute = 1 horse power. This corresponds to a working pull of 33 and 66 lbs. per inch of width respectively. Example.—What width double belt will be required to transmit 50 horse power travelling at a speed of 3,000 feet per minute? The horse power transmitted by each inch width of double belt travelling at the stated speed is ( 1 × 3,000 / 1,000 ) × 2 = 6, hence the width of belt required to transmit 50 horse power is 50 ÷ 6 = 8.33, say 8 inches. Ques. At what velocity should a belt be run? Ans. At from 3,000 to 5,000 feet per minute. Ques. How may the greatest amount of power transmitting capacity be obtained from belts? Ans. By covering the pulleys with leather. Ques. How should belts be run? Ans. With the tight side underneath as in fig. 2,814. Figs. 2,814 and 2,815.—Right and wrong way to run a belt. The tight side should be underneath so as to increase the arc of contact and consequently the adhesion, that is to say, a better grip, is in this way obtained. Ques. What is a good indication of the capacity of a belt in operation? Ans. Its appearance after a few days' run. If the side of the belt coming in contact with the pulley assume a mottled appearance, it is an indication that the capacity of the belt is considerably in excess of the power which it is transmitting, Small quantities of a mixture of tallow and fish oil which have previously been melted together in the proportion of two of the former to one of the latter, will, if applied to the belt at frequent intervals, do much toward softening it, and thus by permitting its entire surface to come in contact with the pulley, prevent any tendency toward slipping. The best results are obtained when the smooth side of the belt is used next to the pulley, since tests conducted in the past prove that more power is thus transmitted, and that the belt lasts longer when used in this way. Fig. 2,816.—The Hill friction clutch pulley for power control. The clutch mechanism will start a load equivalent to the double belt capacity of the pulley to which the clutch is attached. Ques. What is the comparison between the so called endless belts and laced belts? Ans. With an endless belt there is no uneven or noisy action as with laced belts, when the laced joint passes over the pulleys, and the former is free from the liability of breakage at the joint. Ques. How should a belt be placed on the pulleys? Ans. The belt should first be placed on the pulley at rest, and then run on the other pulley while the latter is in motion. The best results are obtained, and the strain on the belt is less, when the speed at which the moving pulley revolves is comparatively low. With heavy belts, particular care should be taken to prevent any portion of the clothing being caught either by the moving belt or pulleys, as many serious accidents have resulted in the past from carelessness in regard to this important detail. The person handling the belt should, therefore, be sure of a firm footing, and when it is impossible to secure this, it is advisable to stop the engine and fit the belt around the engine pulley as well as possible by the aid of a rope looped around the belt. Fig. 2,817—Sectional view of Hill clutch mechanism. In every case the mechanism hub A, and in a clutch coupling the ring W, is permanently and rigidly secured to the shaft and need not be disturbed when removing the wearing parts. When erected, the adjustment should be verified, and always with the clutch and ring engaged and at rest. If the jaws do not press equally on the ring, or if the pressure required on the cone be abnormal, loosen the upper adjusting nuts T´ on eye bolts and set up the lower adjusting nuts T´´ until each set of jaws is under the same pressure. Should the clutch then slip when started it is evident that the jaw pressure is insufficient and a further adjustment will be necessary. All clutches are equipped throughout with split lock washers. Vibration or shock will not loosen the nuts if properly set up. The jaws can be removed parallel to the shaft as follows: Remove the gibs V, and withdraw the jaw pins P, then pull out the levers D. Do not disturb the eye bolt nuts T´ and T´´. The outside jaws B can now be taken out. Remove the bolt nuts I allowing the fulcrum plates R to be taken off. On the separable hub pattern the clamping bolts must be taken out before fulcrum plate is removed. The inside jaws C may now be withdrawn. Always set the clutch operating lever in the position as shown in fig. 2,816 to avoid interference with mechanism parts. Oil the moving parts of the clutch. Keep it clean. Examine at regular intervals. Ques. Under what conditions does a belt drive give the best results? Ans. When the two pulleys are at the same level. If the belt must occupy an inclined position it should not form a greater angle than 45 degrees with the horizontal. Ques. What is a characteristic feature in the operation of belts, and why? Ans. Belts in motion will always run to the highest side of a If, therefore, the highest sides of both pulleys be in line with each other, and the shafts of the respective pulleys be parallel to each other, there will be no tendency for the belt to leave the pulleys when once in its proper position. In order that these conditions be maintained, the belt should be no more than tight enough to prevent slipping, and the distance between the centers of the pulleys should be approximately 3.5 times the diameter of the larger one. Fig. 2,818.—Hill clutch mechanism Smith type. The friction surfaces are wood to iron, the wood shoes being made from maple. All parts of the toggle gear are of steel and forgings with the exception of the connection lever which is of cast iron. Ques. What minor appurtenances should be provided in a station? Ans. Apparatus should be installed as a prevention against accidents, such as fire, and protection of attendants from danger. In every electrical station there should be a pump, pipes and hose; the pump may be either directly connected to a small electric motor or belted to a countershaft, while the pipes and hose should be so placed that no water can accidentally reach the generators and Neat cans and boxes should be mounted in convenient places for greasy rags, waste, nuts, screws, etc., which are used continually and which therefore cannot be kept in the storeroom. While it is important to guard against fire in the station, it is equally necessary to provide for personal safety. All passages and dark pits should therefore be thoroughly lighted both day and night, and obstacles of any nature that are not absolutely necessary in the operation of the station, should be removed. Moving belts, and especially those passing through the floor, should be enclosed in iron railings. If high voltages be generated, it is well to place a railing about the switchboard to prevent accidental contact with current carrying circuits, and in such cases it is also advisable to construct an insulated platform on the floor in front of the switchboard. Fig. 2,819.—Method of joining adjacent switchboard panels. Switchboards.—The plan of switchboard wiring for alternating Fig. 2,820 shows the switchboard wiring for a single phase alternator. As an aid in reading the diagram, the conductors carrying alternating current are represented by solid lines, and those carrying direct current, by dotted lines. Fig. 2,820.—Switchboard wiring for a single phase separately excited alternator. The direct current circuits are represented by dotted lines, and the alternating current circuit, by solid lines. The exciter shown at the right is a shunt wound machine. By means of the exciter rheostat, the voltage for exciting the field winding of the alternator is varied; this, in turn, varies the voltage developed in the alternator since the main leads of the exciter are connected through a double pole switch G to the field winding of the alternator. Figs. 2,821 to 2,825.—General Electric diagrams of connections. A, ammeter; C.B, circuit breaker; C.P, candle power; C.T, current transformer; D.R, discharge resistance; F, fuse; F.S, field switch; L, lamp; O.C, overload coil; P.P, pressure plug; P.R, pressure receptacle; R.C, reactance; rheo, rheostat; R.P, synchronizing plug, running; R.S, resistance; S, switch; S.I, synchronism indicator; S.P, synchronizing plug, starting; S.R, synchronizing receptacle; V, voltmeter. A rheostat is also introduced in the alternator field winding circuit to adjust the alternator pressure. It may seem unnecessary to employ a rheostat in each of two separate field circuits to regulate the voltage of the alternator, but these rheostats are not both used to produce the same result. When a considerable variation of pressure is required, the exciter rheostat is manipulated, whereas for a fine adjustment of voltage the alternator rheostat is preferably employed. Sometimes a direct current ammeter is introduced in the alternator's field circuit to aid in the adjustment. The main circuit of alternator after being protected on both sides by fuses, runs to the double pole switch K. These fuses serve as a protection to the alternator in case of a short circuit at the main switch. It will be noticed the fuses are of the single pole type and are mounted a considerable distance apart; this is to prevent any liability of a short circuit between them in case of action. Enclosed fuses are now used entirely for such work, since in these there is no danger of heated metal being thrown about and causing damage when the fuse wire is melted. Enclosed fuses are also more readily and quickly replaced than open fuses, the containing tube of each being easy to adjust in circuit, and when the fuse wire within is once melted the tube is discarded for a new one. The main circuit after passing through the main switch is further protected on both sides by circuit breakers. Leaving these protective devices, the left hand side of the circuit includes the alternating current ammeter, and then connects with one of the bus bars. The right hand side of the circuit runs from the circuit breaker to the other bus bar. As many feeder circuits may be connected to the bus bars and supplied with current by the alternator as the capacity of this machine will permit. If, however, there be more than one feeder circuit, each must be wired through a double pole switch. In alternating current work the pressures dealt with are much greater than those in direct current installations, so that proportionate care must be taken in the wiring to remove all possibility of grounds. To locate such troubles, however, should they occur, a ground detector is provided. For this class of work the ground detector must be an instrument especially designed for high pressure circuits. Two of its terminals should be connected to the line wires and the third, to ground; in case of a leak on the line, a current will then flow through the detector and by the position of the pointer the location and seriousness of the leak may be judged. A step down transformer is also rendered necessary for the voltmeter and the pilot lamps, owing to the high voltage in use. The primary winding of the transformer is connected across the main circuit of the alternator. This connection should never be made so that it will be cut out of circuit when the main switch is open, for it is always advisable to consult the voltmeter before throwing on the load by closing this switch. Figs. 2,826 to 2,829.—General Electric diagrams of connections. A, ammeter; C.B, circuit breaker; C.P, candle power; C.T, current transformer; D.R, discharge resistance; F, fuse; F.S, field switch; L, lamp; O.C, overload coil; P.P, pressure plug; P.R, pressure receptacle; R.C, reactance; rheo, rheostat; R.P, synchronizing plug, running; R.S, resistance; S, switch; S.I, synchronous indicator: S.P, synchronizing plug, starting; S.R, synchronizing receptacle: V, voltmeter. Ans. It is practically the same, except for the introduction of an extra ammeter and a compensator in each of the outside wires, and in the use of a four pole switch in place of the two pole main switch. The ammeters, of course, are for measuring the alternating currents in each of the two phases or legs of the system, and the compensators are two transformers with their primary coils in series with the outside wires and their secondary coils in series with each other across the outside wires. The transformers thus connected are known as compensators or pressure regulators, and as such compensate for the drop in pressure on either side of the system. Ques. How is the four pole main switch wired? Ans. Its two central terminals which connect directly with the line wires, are joined together by a conductor, and from this point one wire is led off. This wire, together with the two outside wires, form the feeders of the system. Ques. How many voltmeters are required for the two phase system? Ans. One voltmeter is sufficient on the board if a proper switching device be employed to shift its connections across either of the two circuits; otherwise, two voltmeters will be necessary, one bridged across each of these respective circuits. The same reasoning holds true in regard to ground detectors, so that one or two of these will be required, depending upon the aforementioned conditions. Ques. What are the essential points of difference between the single phase switchboard wiring as shown in fig. 2,820, and that required for a three wire three phase system? Ans. The three phase system requires the use of a three pole Fig. 2,830.—Diagram of switchboard connections for General Electric automatic voltage regulator with two exciters and two alternators. Ques. Mention a few points relating to lightning arresters. Ans. In most cases where direct current is used they are mounted on the walls of the station near the place at which the line wires enter. If they be mounted outside the station at this point, special precautions should be taken to keep them free from moisture by enclosing them in iron cases, but no matter where they are located it is necessary that they be dry in order to work properly. Figs. 2,831 and 2,832.—Garton-Daniels alternating current lightning arrester; diagram showing connections. A lightning discharge takes the path indicated by the dotted line, across the upper air gap A, through resistance rod B, C, D, across copper strip R on the base, thence flowing to ground through the movable plunger M, lower on gap N, and ground binding post L. The discharge path is practically straight, contains an air gap, distance of but 3/32 inch, a series resistance averaging but 225 ohms. The lightning discharge does not flow through the flexible lead connecting band D on the lower end of the resistance rod with the top of the movable plunger. These two points are electrically connected by the heavy copper strip R, and lightning discharges generally, if not always, take the path across this copper strip in preference to flowing through the inductance of the one turn of flexible cable. When a discharge occurs from line to ground through any lightning arrester, the air gaps arc over, and so there is offered a path from line to ground for the line current. This flow of line current following the lightning discharge to ground may vary anywhere from a small capacity current where the arrester is installed on an ungrounded circuit, a moderately heavy flow on a partially grounded circuit, to a very heavy flow on a grounded circuit—either a circuit operated as a dead grounded circuit, or a circuit which has become accidentally grounded during a storm. The path taken by this flow of line current from line to ground may be traced by following the path shown by the dashed line. It, as seen, crosses upper air gap A, flows through section B of the resistance rod to band C. Leaving band C it flows through the magnet winding H, thence to band D on the resistance rod, through flexible lead to upper end of movable plunger, through movable plunger, across lower air gap N, to ground binding post L, thence to ground. The function of the short length of resistance rod CD is as follows: It has an ohmic resistance of about 30 ohms but is non-inductive. Magnet winding H, connected to bands C and D on the ends of this short length of rod has an ohmic resistance of 3 ohms, but is highly inductive. Lightning discharges being of high frequency take the higher resistance but non-inductive path CD in their passage from line to ground. The flow of normal current from line to ground being of a very low frequency, 25 or 60 cycles in ordinary alternating current circuits, zero in direct current circuits—takes the low resistance path through coil H in its path to ground. Section CD of the rod is used therefore simply to shunt the inductance of winding H to high frequency lightning discharges, leaving the lightning discharge path in the arrester a non-inductive highly efficient path. In all Garton-Daniels A. C. lightning arresters operating on non-grounded or partially grounded circuits, the action of the air gaps and series resistance are together sufficient to extinguish the flow of normal current to ground at the zero point of the generator voltage wave. If, however, as frequently happens, the line grounds accidentally during a storm, then the arrester does not have to depend for its proper operation on the arc extinguishing properties of the air gaps and resistance, but the heavier flow of line current through the arrester energizes the movable plunger, which raises upward in the coil, opening the circuit between the discharge point M and the lower end of the plunger. To limit the flow of line current to ground the resistance rod B is provided, there being approximately 225 ohms between the discharge point A and clamp C in the 2,500 volt arrester. This feature is particularly effective where the circuit is temporarily or accidentally grounded. The series resistance prevents a heavy short circuit through the arrester and limits the current to a value that is readily broken by the cut out and is not enough to impede the passage of the discharge. Fig. 2,833.—Diagram of switchboard connections for General Electric automatic voltage regulator with three exciters and three alternators. If possible, one place should be set aside for them and a marble or slate panel provided on which they may be mounted. Wooden supports are undesirable for lightning arresters on account of the fire risk incurred; this, however, may be reduced to a minimum by employing skeleton boards and using sheets of asbestos between the arresters and the wood. In parts of the country where lightning is of common occurrence and where overhead circuits are installed which carry high pressures, heavy currents, and extend over considerable territory, it is advisable to have the station well equipped with lightning arresters of the most improved types. In each side of the main circuit, between the lightning arrester connections and the switchboard apparatus there should be connected a choke coil or else each of the main conductors at this point should be tightly coiled up part of its length to answer the same purpose. A quick and effective way of coiling up a wire consists in wrapping around a cylindrical piece of iron or wood that part of the conductor in which it is desired to have the coils, the desired number of times, and then withdrawing the cylindrical piece. The coils, each of which may contain 50 or 200 turns, thus inserted in the main circuit introduce a high resistance or reluctance to a lightning current, and thus prevent it passing to the generator; there will, however, be an easy path to earth afforded it through the lightning arrester, and so no damage will be done. Coils of the nature just mentioned may advantageously be introduced between the generator and switchboard to take up the reactive current developed upon the opening of the circuit, and in the case of suspended conductors, the coils may be used to take up the slack by the spring-like effect produced by them. The safety of the operator should be especially considered in the design of high pressure alternating current switchboards. Such protection may be secured by screening all the exposed terminals, or preferably by mounting all the switch mechanism on the back of the board with simply the switch handle projecting through to the front; by pushing or pulling the switch handle, the connections can thus be shifted either to one side of the system or to the other. Ques. Upon what does the work of assembling a switchboard depend? Ans. It depends almost entirely upon the size of the plant, Ques. When the material chosen for a switchboard must be shipped a considerable distance, what form of board should be used? Ans. The board units or "slabs" should be of small dimensions, to avoid the liability of breakage and expense of renewal when a unit becomes cracked or machine injured. Figs. 2,834 and 2,835.—Front and rear views showing General Electric automatic voltage regulator mounted on switchboard panel. Ordinarily, switchboards vary from five to eight feet in height and the widths of the panels vary from five to six feet. In some boards the seams between the slabs run vertically, and in others horizontally. In order to render the assembling of the switchboard as simple as possible, and its appearance when finished the most artistic, these seams should run horizontally rather than vertically. The edges of each of the slabs should also be chamfered so that there Ques. In assembling a switchboard, how should the lower slabs be placed, and why? Ans. They should be suspended a little distance from the floor to prevent contact with any oil, dirt, water or rubbish that might be on the floor. Ques. How are the slabs or panels supported? Ans. They are carried on an iron or wooden framework with braces to give stability. The braces should be securely fastened at one end to the wall of the station, and at the other end to the framework of the board, as shown in fig. 2,836. To fasten the switchboard end of the brace directly to the slate, marble or other material composing the board is poor practice and should never be attempted. If the station be constructed of iron, these switchboard braces must be such that they will thoroughly insulate the board and its contents from the adjoining wall. Fig. 2,836.—Method of supporting the framework of a switchboard. Ques. What is the usual equipment of a switchboard? Ans. It comprises switching devices, current or pressure limiting devices, indicating devices, and fuses for protecting the apparatus and circuits. Fig. 2,837.—Diagram showing elementary connections of General Electric automatic regulator for direct current. It consists essentially of a main control magnet with two independent windings and a differentially wound relay magnet. One winding, known as the pressure winding, of the main control magnet is connected across the dynamo terminals, the other across a shunt in one of the load mains. The latter is the "compensating winding" and it opposes the action of the pressure winding so that as the load increases, a higher pressure at the dynamo is necessary to "over compound" for line drop. In ordinary practice, the voltage terminals are connected to the bus bars, and the compensating shunt inserted in one of the principal feeders of the system. In operation the shunt circuit across the dynamo field rheostat is first opened by means of a switch provided for that purpose on the base of the regulator and the rheostat turned to a point that will reduce the generator voltage 35 per cent below normal. The main control magnet is at once weakened and allows the spring to pull out the movable core until the main contacts are closed. This closes the second circuit of the differential relay, thus neutralizing its windings. The relay spring then lifts the armature and closes the relay contacts. The switch in the shunt circuit across the dynamo field rheostat is now closed, practically short circuiting the rheostat, and the dynamo voltage at once rises. As soon as it reaches the point for which the regulator has been adjusted, the main control magnet is strengthened, which causes the main contacts to open, which in turn open the relay contacts across the rheostat. The rheostat is now in the field circuit, the voltage at once falls off, the main contacts are closed, and relay armature released, and shunt circuit across the rheostat again completed. The voltage then starts to rise and this cycle of operation is continued at a high rate of vibration, maintaining not a constant but a steady voltage at the bus bars. When neither the compensating winding nor pressure wires are used, there will be no "over compounding" effect due to increase of load and a constant voltage will be maintained at the bus bars. The compensating winding on the control magnet, which opposes the pressure winding is connected across an adjustable shunt in the principal feeder circuit. As the load increases the voltage drop across the shunt increases and the effect of the compensating winding becomes greater. This will require a higher voltage on the pressure winding to open the main contacts and the regulator will therefore cause the dynamo to compensate for line drop, maintaining at the bus bars a steady voltage without fluctuations, which rises and falls with a load on the feeders, giving a constant voltage at the lamps or center of distribution. The compensating shunt may be adjusted so as to compensate for any desired line drop up to 15 per cent; it is preferably placed in the principal lighting feeder, but may be connected to the bus bars so that the total current will pass through it. The latter method, however, is sometimes desirable, as large fluctuating power loads on separate feeders might disturb the regulation of the lighting feeders. Adjustment is made by sliding the movable contact at the center of the shunt. This contact may be clamped at any desired point and determines the pressure across the compensating winding of the regulator's main control magnet. Where pressure wires are run back to the central station from the center of distribution they may be connected directly to the pressure winding of the main control magnet, and it is unnecessary to use the compensating shunt. The pressure wires take the place of the leads from the control magnet to the bus bars and maintain a constant voltage at the center of distribution. On some switchboards are also mounted small transformers for raising or lowering the voltages, and lightning arresters as a protection from lightning. In addition to the apparatus previously mentioned nearly all switchboards carry at or near their top two or more incandescent lamps provided with shades or reflectors, for lighting the board. Ques. What should be done before wiring a switchboard? Ans. The electrical connections between the various apparatus mounted on the face or front of the board, are made on the back of the board. It is necessary that these connections be properly made else considerable electrical power will be wasted at this point. The wiring on the back of the board should therefore be planned out on paper before commencing the work. Fig. 2,838.—Diagram showing connections of General Electric automatic voltage regulator for direct current as connected for maintaining balanced voltage on both sides of a three wire system using a balancer set. In operation, should the voltage on the upper bus bars become greater than that on the lower ones, the middle and upper contacts on the regulator will close, thus opening the relay contacts to the left and closing those to the right. This inserts all the resistance in the field of balancer A, and short circuits the resistance in the field of balancer B. A will then be running as a motor, and B as a dynamo, thereby equalizing the two voltages until that on the lower bus bars becomes greater than that of the upper ones; then the regulator contacts operate in the opposite direction and balancer A is run as a dynamo, and balancer B as a motor. This cycle of operation is repeated at the rate of from three to four hundred times per minute, thus maintaining a balanced voltage on the system. In laying out the plan of wiring care must be taken to allow sufficient contact surface at each connection; there should be not less than one square inch of contact surface allowed for each 160 amperes of current transmitted. Fig. 2,839.—Diagram of connections of General Electric voltage regulators for one or more alternators using one exciter. For the bus bars, which, by the way are always of copper, one square inch per 1,000 amperes is the usual allowance; this is equal to 1,000 circular mils of cross sectional area per ampere. Every effort should be made to give the bus bars the greatest amount of radiation consistent with other conditions, in order that their resistances may not become excessive owing to the heat developed by the large currents they are forced to carry. Suppose, for instance, the number of amperes to be generated is such as to require bus bars having each a cross sectional area of one square inch. If the end Operation of Alternators.—The operation of an alternator when run singly differs but little from that for a dynamo. As to the preliminaries, the exciter must first be started. This is done in the same way as for any shunt dynamo. At first only a small current should be sent through the field winding of the alternator; then, if the exciter operates satisfactorily and the field magnetism of the operator show up well, the load may gradually be thrown on until the normal current is carried, the same method of procedure being followed as in the similar case of a dynamo. Figs. 2,840 and 2,841.—General Electric equalizer regulator designed to equalize the load on two machines, and diagram of connections. On loading an alternator, a noticeable drop in voltage occurs across Another cause which may be mentioned is the inductance of the armature winding, which is in turn due to the positions of the armature coils with respect to each other and also with respect to the field magnets. Fig. 2,842.—Connection of General Electric equalizing regulator for equalizing loads on an engine driven dynamo and rotary converter running in parallel. Should the load on the dynamo become greater than that on the rotary converter, the middle and upper contacts on the regulator close, and thus by means of the relay switch and control motor, cause the feeder regulator to boost the voltage on the rotary until the loads again become equal. Should the load on the rotary converter become greater than that on the generator, the regulator contacts operate in the reverse direction and the feeder regulator is caused to buck the rotary voltage. Alternators in Parallel.—When the load on a station increases beyond that which can conveniently be carried by one alternator, it becomes necessary to connect other alternators in parallel with it. To properly switch in a new machine in parallel with one already in The connections for operating alternators in parallel are shown in fig. 2,843. In the illustration the alternator A is in operation and is supplying current to the bus bars. The alternator B is at rest. The main pole switch B' by means of which this machine can be connected into circuit is therefore open. Fig. 2,843.—Method of synchronizing with one lamp; dark lamp method. Assuming A to be in operation, B, may be brought up to approximately the proper speed, and voltage. Then if B, be run a little slower or faster than A, the synchronizing lamp will glow for one moment and be dark the next. At the instant when the pressures are equal and the machines in phase, the lamp will become dark, but when the phases are in quadrature, the lamp will glow at its maximum brilliancy. Since the flickering of the lamp is dependent upon the difference in frequency, the machines should not be thrown in parallel while this flickering exists. The nearer alternator approaches synchronism, in adjusting its speed, the slower the flickering, and when the flickering becomes very slow, the incoming machine may be thrown in the moment the lamp is dark by closing the switch. The machines are then in phase and tend to remain so, since if one slow down, the other will drive it as a motor. Now, if the load increase to such extent as to require the service of the second alternator B, it must be switched in parallel with A. In order that both machines may operate properly in parallel, three conditions must be satisfied before they are connected together, or else the one alternator will be short circuited through the other, and serious results will undoubtedly follow. 1. The frequencies of both machines be the same; Ques. How are the frequencies made the same? Ans. By speeding up the alternator to be cut in, or change the speed of both until frequency of both machines is the same. Fig. 2,844.—Diagram of connections of General Electric automatic voltage regulator for several alternators running in parallel with exciters in parallel. Ques. How are the alternators synchronized or brought in phase? Ans. The synchronism of the alternators is determined by employing some form of synchronizer, as by the single lamp method of fig. 2,843, or the two lamp method of fig. 2,845. Ques. In synchronizing by the one lamp method, when should the incoming machine be thrown in? Ans. It is advisable to close the switch when the machines are approaching synchronism rather than when they are receding from it, that is to say, the instant the lamp becomes dark. Fig. 2,845.—Method of synchronizing with two lamps; dark lamp method. The two synchronizing lamps are connected as shown, and each must be designed to supply its rated candle power at the normal voltage developed by the alternators. Now since the alternators are both running under normal field excitation the left hand terminals of each of them will alternately be positive and negative in polarity, while the right hand terminals are respectively negative and positive in polarity. If, however, the alternators be in phase with each other, the left hand terminals of both of them will be positive while the right hand terminals are negative, and when the left hand terminals of both machines are negative the right hand terminals will be positive. Hence, when the machines are in phase there will be no difference of pressure between the left hand terminals or between the right hand terminals of the two machines. Hence, if the synchronizing lamps be connected as shown, both will be dark. The instant there is a difference of phase, both lamps will glow attaining full candle power when the difference of phase has reached a maximum. As the alternators continue to come closer in step, the red glow will gradually fade away until the lamps become dark. Then the switch may be closed, thereby throwing the two machines in parallel. If the intervals between the successive lighting up of the lamps are of short duration it is advisable to wait until these become longer even though the other conditions are satisfied, because where the phases pass each other rapidly there is a greater possibility of not bringing them together at the proper instant. An interval of not less than five seconds should therefore be allowed between the successive lighting up of the lamps, before closing the switch. Fig. 2,846.—Inductor type synchroscope. This type is especially applicable where pressure transformers are already installed for use with other meters. As it requires only about ten apparent watts it may be used on the same transformers with other meters. There are three stationary coils, N, M and C, and a moving system, comprising an iron armature, A, rigidly attached to a shaft suitably pivoted and mounted in bearings. A pointer is also attached to the shaft. The moving system is balanced and is not subjected to any restraining force, such as a spring or gravity control. The axes of the coils N and M are in the same vertical plane, but 90 degrees apart, while the axis of C is in a horizontal plane. The coils N and M are connected in "split phase" relation through an inductive resistance P and non-inductive resistance Q, and these two circuits are parallel across the bus bar terminals 3 and 4 of the synchroscope. Coil C is connected through a non-inductive resistance across the upper machine terminals 1 and 2 of the synchroscope. In operation, current in the coil C magnetizes the iron core carried by the shaft and the two projections, marked A and "iron armature." There is however, no tendency to rotate the shaft. If current be passed through one of the other coils, say M, a magnetic field will be produced parallel with its axis. This will act on the projections of the iron armature, causing it to turn so that the positive and negative projections assume their appropriate position in the field of the coil M. A reversal of the direction in both coils will obviously not affect the position of the armature, hence alternating current of the same frequency and phase in the coils C and M cause the same directional effect upon the armature as if direct current were passed through the coils. If current lagging 90 degrees behind that in the coils M and C be passed through the coil N, it will cause no rotative effect upon the armature, because the maximum value of the field which it produces will occur at the instant when the pole strength of the armature is zero. The two currents in the coils M and N produce a shifting magnetic field which rotates about the shaft as an axis. As all currents are assumed to be of the same frequency, the rate of rotation of this field is such that its direction corresponds with that of the armature projections at the instant when the poles induced in them by the current in the coil C are at maximum value, and the field shifts through 180 degrees in the same interval as is required for reversal of the poles. This is the essential feature of the instrument, namely, that the armature projections take a position in the rotating magnetic field which corresponds to the direction of the field at the instant when the projections are magnetized to their maximum strength by their current in the coil C. If the frequency of the currents in the coils which produce the shifting field be less than that in the coil which magnetized the armature, then the armature must turn in order that it may be parallel with the field when its poles are at maximum strength. Ques. What are the objections to the one lamp method? Ans. The filament of the lamp may break, and cause darkness, or the lamp may be dark with considerable voltage as it takes over 20 volts to cause a 100 volt lamp to glow. Ques. What capacity of single lamp must be used? Ans. It must be good for twice the voltage of either machine. Fig. 2,847.—Brilliant lamp method of synchronizing. The synchronizing lamps are connected as shown, and must be of the alternator voltage. When the voltages are equal and the machines in phase, the difference of pressure between a and a given point is the same as that between a' and the same point; this obtains for b and b'. Accordingly, a lamp connected across a b' will burn with the same brilliancy as across a' b; the same holds for the other lamp. When the voltages are the same and the phase difference is 180° the lamps are dark, and as the phase difference is decreased, the lamps glow with increasing brightness until at synchronism they glow with maximum brilliancy. Hence the incoming alternator should be thrown in at the instant of maximum brilliancy. Ques. What modification of the synchronizing methods shown in the accompanying illustrations is necessary when high pressure alternators are used? Ans. Step down transformers must be used between the alternators and the lamps to obtain the proper working voltages for the lamps. Fig. 2,848.—Synchronizing with high pressure alternators; dark and brilliant lamp methods. In both methods the primaries of the transformers are connected in the same way across the terminals of the alternators as shown. In the dark lamp method, the connections between the secondary coils of the transformers must be made so that when each is subjected to the same conditions the action of the one coil opposes that of the other as in the dark lamp method; then, if the transformers be both of the same design, there will be no voltage across the lamps when the alternators are in phase with each other. If the ratio of each transformer is such as to give, for example, 100 volts across its secondary terminals, then the two incandescent lamps since they are joined together in series must each be designed for 100 volts. One 200 volt lamp could be used in either method in place of the two 100 volt lamps. When, therefore, the alternators are directly opposite in phase to each other, both the lamps will burn brightly; as the alternators come together in phase the lamps will produce less and less light, until when the machines are exactly in phase no light will be emitted at all, at which instant the incoming alternator should be thrown in. It must be evident, if the transformer secondary connections are arranged as in the brilliant lamp method, so that they do not oppose each other, the lamps will be at maximum brilliancy when the alternators are in phase and dark when the phase difference is 180°, assuming of course equalized voltage. Ans. By varying the field excitation with a rheostat in the alternator field circuit. Ques. How may two or more alternators be started simultaneously? Ans. After bringing each of them up to its proper speed so as to obtain equal frequencies, the main switches may be closed, thereby joining their armature circuits in parallel. As yet, however, their respective field windings have not been supplied with current, so that no harm can result in doing this. The exciters of these machines after being joined in parallel, should then be made to send direct current simultaneously through the field windings of the alternators, and from this stage on the directions previously given may be followed in detail. Ques. What are the conditions when two or more alternators are directly connected together? Ans. If rigidly connected together, or directly connected to the same engine, they must necessarily run in the same manner at all times. When machines connected in this way are once properly adjusted so that they are in phase with each other, their operation in parallel is even a simpler task than when they are all started together but are not directly connected. Ques. When an alternator is driven by a gas engine, what provision is sometimes made to insure successful operation in parallel? Ans. An amortisseur winding is provided to counteract the tendency to "hunting." Fig. 2,849.—Diagram of Lincoln Synchronizer. In construction, a stationary coil F, has suspended within it a coil A, free to move about an axis in the planes of both coils and including a diameter of each. If an alternating current be passed through both coils, A, will take a position with its plane parallel to F. If now the currents in A and F be reversed with respect to each other, coil A will take up a position 180° from its former position. Reversal of the relative directions of currents in A and F is equivalent to changing their phase relation by 180°, and therefore this change of 180° in phase relation is followed by a corresponding change of 180° in their mechanical relation. Suppose now, instead of reversing the relative direction of currents in A and F, the change in phase relation between them be made gradually and without disturbing the current strength in either coil. It is evident that when the phase difference between A and F reaches 90°, the force between A and F will become reduced to zero, and a movable system, of which A may be made a part, is in condition to take up any position demanded by any other force. Let a second number of this movable system consist of coil B, which may be fastened rigidly to coil A, with its plane 90° from that of coil A, and the axis of A passing through diameter of B. Further, suppose a current to circulate through B, whose difference in phase relation to that in A, is always 90°. It is evident under these conditions that when the difference in phase between A and F is 90°, the movable system will take up a position, such that B is parallel to F, because the force between A and F is zero, and the force between B and F is a maximum; similarly when the difference in phase between B and F is 90°, A will be parallel to F. That is, beginning with a phase difference between A and F of zero a phase change of 90° will be followed by a mechanical change on a movable system of 90°, and each successive change of 90° in phase will be followed by a corresponding mechanical change of 90°. For intermediate phase relation, it can be proved that under certain conditions the position of equilibrium assumed by the movable element will exactly represent the phase relations. That is, with proper design, the mechanical angle between the plane of F and that of A and also between the plane of F and that of B, is always equal to the phase angle between the current flowing in F and those in A and B respectively. As commercially constructed coil F consists of a small laminated iron field magnet with a winding whose terminals are connected with binding posts. The coils A and B are windings practically 90° apart on a laminated iron armature pivoted between the poles of the magnet. These two windings are joined, and a tap from the junction is brought out through a slip ring to one of two other binding posts. The two remaining ends are brought out through two more slip rings, one of which is connected to the remaining binding post, through a non-inductive resistance, and the other to the same binding post through an inductive resistance. A light aluminum hand attached to the armature shaft marks the position assumed by the armature. Ans. Any sudden change in the speed of the field, generates a current in the amortisseur winding which resists the change of velocity that caused the current. The appearance of an amortisseur winding is shown in the cut below (fig. 2,850) illustrating the field of a synchronous condenser equipped with amortisseur winding. Fig. 2,850.—General Electric field of synchronous condenser provided with amortisseur winding. Hunting is accompanied by a shifting of flux across the face of the pole pieces due to the variation in the effect of armature reaction on the main field flux as the current varies and the angular displacement between the field and armature poles is changed. Copper short circuited collars placed around the pole face have currents induced in them by this shifting flux, which have such a direction as to exert a torque tending to oppose any change in the relative position of the field and armature. This action is similar to that of the running torque of an induction motor and the damping device has been still further developed until in its best form it resembles the armature winding of a "squirrel cage" induction motor. The pole pieces are in ducts, and low resistance copper bars placed in them with their ends joined by means of a continuous short circuiting ring extending around the field. Such a device has proven very effective in damping out oscillations started from any cause, the same winding doing duty as a damping device and to assist the starting characteristics. Ques. How are three phase alternators synchronized? Ans. In a manner similar to the single phase method. Thus the synchronizing lamps may be arranged as in fig. 2,581, which is simply an extension of the single phase method. Ques. Are three lamps necessary? Ans. Only to insure that the connections are properly made, after which one lamp is all that is required. Ques. How is it known that the connections of fig. 2,851 are correct? Ans. If, in operation, the three lamps become bright or dark simultaneously, the connections are correct; if this action takes place successively, the connections are wrong. If wrong, transpose the leads of one machine until simultaneous action of the lamps is secured. Fig. 2,851.—Method of synchronizing three phase alternators with, three lamps, being an extension of the single phase method. Ques. What is the disadvantage of the lamp method of synchronizing? Ans. Lack of sensitiveness. Ques. Which is the accepted lamp method, dark or brilliant? Ans. In the United States it is usual to make the connections With the dark lamp method, the breaking of a filament might cause the machines to be connected with a great phase difference, whereas, with the brilliant lamp it is difficult to determine the point of maximum brilliancy. This latter method, therefore may be called the safer. Ques. What may be used in place of lamps for synchronizing? Ans. Some form of synchroscopes, or synchronizers. Ques. How does the Lincoln synchronizer work? Ans. The construction is such that a hand moves around a dial so that the angle between the hand and the vertical is always the phase angle between the two sources of electric pressure to which the synchronizer is connected. If the incoming alternator be running too slow, the hand deflects in one direction, if too fast, in the other direction. When the hand shows no deflection, that is, when it stands vertical, the machines are in phase. A complete revolution of the hand indicates a gain or loss of one cycle in the frequency of the incoming machine, as referred to the bus bars. Cutting Out Alternator.—When it is desired to cut out of circuit an alternator running in parallel with others, the method of procedure is as follows:
Ques. What precaution should be taken? Ans. Never open field switch before main switch. Fig. 2,852.—General Electric 500 kw., horizontal mixed pressure Curtis turbine connected to a 500 kw. dynamo. In a Curtis turbine it is not necessary to use the whole periphery of the first stage for low pressure steam nozzles. A section can be partitioned off and equipped with special expanding nozzles to receive steam at high pressure direct from the boilers. Such nozzles deliver their steam against the same wheel as do the low pressure nozzles, but occupy only a small portion of its periphery. The steam is expanded in these nozzles from high pressure all the way down to the normal pressure of the first stage, and in such expansion acquires a high velocity and consequently contains a great deal of energy—much more than does an equal quantity of low pressure steam. In consequence of this, high pressure steam is used with a far lower water rate than is obtained with low pressure steam, or with high pressure steam reduced to low pressure in a reducing valve. This construction is called "mixed pressure." Its function is the same as that of the reducing valve, that is, it makes up for a deficiency of low pressure steam by drawing direct on the boilers. With this construction, the full power of the turbine can be developed with: All low-pressure steam, all high pressure steam, or, any necessary proportion of steam of each pressure. Furthermore, the transition from all low pressure to all high pressure, through all the conditions intermediate between these extremes, is provided for automatically by the turbine governor; a deficiency of low pressure steam causes the high pressure nozzles to open automatically. Ans. The main switch is usually opened without any preliminaries. Ques. What is the objection to this procedure? Ans. It suddenly throws all the load on the other alternators, and causes "hunting." Ques. What forms of drive are especially desirable for running alternators in parallel, and why? Ans. Water turbine or steam turbine because of the uniform torque, thus giving uniform motion of rotation. With reciprocating engines, the crank effect is very variable during the revolution, resulting in pulsations driving the alternator too fast or too slow, and causing cross current between the alternators. Ques. Is a sluggish, or a too sensitive governor preferable on an engine driving alternators in parallel? Ans. A sluggish governor. Alternators in Series.—Alternators are seldom if ever connected in series, for the reason that the synchronizing tendency peculiar to these machines causes them to oppose each other and fall out of phase when they are joined together in this way. If, however, they be directly connected to each other, or to an engine, so that they necessarily keep in phase at all times, and thus add their respective voltages instead of counteracting them, series operation is possible. NOTE.—According to the practice of the General Electric Co., 2½ degrees of phase difference from a mean is the limit allowable in ordinary cases. It will, in certain cases, be possible to operate satisfactorily in parallel, or to run synchronous apparatus from machines whose angular variation exceeds this amount, and in other cases it will be easy and desirable to obtain a better speed control. The 2½ degree limit is intended to imply that the maximum departure from the mean position during any revolution shall not exceed 2½ ÷ 360 of an angle corresponding to two poles of a machine. The angle of circumference which corresponds to the 2½ degree of phase variation can be ascertained by dividing 2½ by ½ the number of pole; thus, in a 20 pole machine, the allowable angular variation from the mean would be 2½ ÷ 10 = ¼ of one degree. Fig. 2,853.—Diagram of connections for synchronizing two compound wound three phase alternators. A and A' are the armatures of the two machines, the fields of which are partly separately excited, the amount of excitation current being controlled by the series compounding rheostats B and B', which form a stationary shunt. It is assumed that the alternator A is connected to the bus bars 1, 2, and 3, by the switch 1S. If an increase make it necessary to introduce the alternator A', it is first run up to speed and excited to standard pressure by its exciter, and then the double plug switch 3S is closed, connecting the primary of the station transformer T and T' with the bus bars through the secondary coil, so that the synchronizing lamps light up when the secondary circuit is closed through the single pole switch 4S. The primary of the station transformer T is thus excited through the double pole switch 5S, connecting it with the outer terminals of the armature A'. The two alternators will now work in opposition to each other upon the synchronizing lamps, the transformer T being operated by the new alternator A' through the switch 2S, and the transformer T' being operated by the working alternator A, from the bus bars. If the new alternator be not in step with the working alternator, the synchronizing lamps will glow, growing brighter and dimmer alternately with greater or lesser rapidity. In this case, the armature speed of the new alternator must be controlled in such a manner that the brightening and dimming will occur more and more slowly, until the lamps cease to glow or remain extinguished for a decided interval of time. The extinction of the light is due to the disappearance of the secondary current, and indicates that the alternators are in step. The switch 2S should now be thrown, thus coupling the two machines electrically, and both of them will continue to operate in step. The double pole equalizer switch 6S should now be closed, connecting the two field windings in parallel and equalizing the compounding, so that any variations of load will affect the two alternators equally. After the alternators have been connected in parallel, the switches 4S and 5S, may be opened leaving the switch 3S closed, to operate the switchboard lamps K, K, as pilot lights from the bus bars. The efficiency of a transformer, that is, the ratio between full load primary and full load secondary is greatest when the load on it is such that the sum of the constant losses equals the sum of the variable losses. In general, transformers designed for high frequencies and large capacities are more efficient than those designed for low frequencies and small capacities. As a whole, however, a transformer leaves but little to be desired as regards efficiency, a modern 60 cycle transformer of 50 kilowatts capacity or more possesses an efficiency of approximately 98 per cent. at full load and an efficiency of about 97 per cent. at half load. Ques. How should a transformer be selected, with respect to efficiency? Ans. One should be chosen, whose parts are so proportioned that the point of maximum efficiency occurs at that load which the transformer usually carries in service. In many alternating current installations, comparatively light loads are carried the greater part of the time, the rated full load or an overload being occurrences of short durations. For such purposes special attention should be given to the designing or selecting of transformers having low core losses rather than low resistance losses, because the latter are then of relatively small importance. Ques. What kind of efficiency is the station manager interested in? Ans. The "all day efficiency." This expression, as commonly met with in practice, denotes the percentage that the amount of energy actually used by the consumer is of the total energy supplied to his transformer during 24 hours. The formula for calculating the all day efficiency of a transformer is based upon the supposition that the amount of energy used by the
Fig. 2,854.—Performance curves of Westinghouse air blast 550 kw, 10,500 volt transformer, 3,000 alternations. Ques. What are the usual all day efficiencies? Ans. The average is about 85 per cent. for those of 1 kilowatt capacity, 92 per cent. for those of 5 kilowatts capacity, 94 per cent. for those of 10 kilowatts capacity, and about 94.5 per cent. for those of 15 kilowatts capacity. Ques. What becomes of the energy lost by a transformer? Ans. It reappears as heat in the windings and core. This heat not only increases the resistances of the windings and core, producing thereby a further increase of their respective losses, but in addition causes in time a peculiar effect on the iron core which is intensified by the reversals of magnetism constantly going on within it. After about two years' service, the iron apparently becomes fatigued or tired, and this phenomenon is called aging of the iron. Since the life of the transformer depends to a great extent upon this factor, the conditions responsible for its existence should as far as possible be removed. Means must therefore be provided in the construction to radiate the heat as quickly as it is generated. Ques. What kind of oil is used in oil cooled transformers? Ans. Mineral oil. Fig. 2,855.—General arrangement of air blast transformers and blowers. Ques. How is it obtained? Ans. By fractional distillations of petroleum unmixed with any other substances and without subsequent chemical treatment. Ques. What is the important requirement for transformer oil? Ans. It should be free from moisture, acid, alkali or sulphur compounds. Ques. How may the presence of moisture be determined? Ans. By thrusting a red hot iron rod in the oil; if it "crackle," moisture is present. Ques. Describe the Westinghouse method of drying oil. Ans. It is circulated through a tank containing lime, and afterwards, through a dry sand filter. Ques. What is the objection to heating the oil (raising its temperature slightly above boiling point of water) to remove the moisture? Ans. The time consumed (several days) is excessive. Fig. 2,856.—Small Curtis turbine generator set as made by the General Electric Co., in sizes from 5 kw., to 300 kw. It can be arranged to operate either condensing or non-condensing, and at any steam pressure above 80 lbs. for the smaller sizes and 100 lbs. for the larger. There are only two main bearings. A thrust bearing, consisting of roller bearings and running between hardened steel face washers located at either end of the main bearings is provided solely for centering the rotor so as to equalize the clearance. A centrifugal governor is provided (in the smaller sizes) completely housed, and mounted directly on the main shaft end. It controls a balanced poppet valve through a bell crank. In the larger sizes (75 kw. and above) the governor is mounted on a vertical secondary shaft geared to the main shaft and controls a cam shaft which opens or closes a series of valves in rotation, admitting the steam to different sections of the first stage nozzles. In this way throttling of the steam is avoided. There is also an emergency governor which closes the throttle valve in the event of the speed reaching a predetermined limit. The speeds of operation range from 5,000 R.P.M. for the smallest size to 1,500 R.P.M. for the largest. The lubrication system is enclosed and is automatic. Air leakage where the shaft passes through the wheel casing is prevented by steam seal. Ques. What effect has moisture? Ans. It reduces the insulation value of the oil. .06 per cent. of moisture has been found to reduce the dielectric strength of oil about 50 per cent. "dry" oil will withstand a pressure of 25,000 volts between two 9½ inch knobs separated .15 inch. Ques. What is understood by transformer regulation? Ans. It is the difference between the secondary voltage at no load and at full load, and is generally expressed as a percentage of the secondary voltage at no load. Ques. What governs its value? Ans. The resistance and reactance of the windings. Fig. 2,857.—Cut off coupling for power transmission by line shafting. It is used to cut off a driving shaft from a driven shaft. Its use obviates the use of a quill, such as is shown in fig. 2,858. Ques. How may the regulation be improved? Ans. By decreasing the resistances of the windings by employing conductors of greater cross section, or decreasing their reactance by dividing the coils into sections and closely interspersing those of the primary between those of the secondary. NOTE.—The term "regulation" as here used is synonymous with "drop." The voltage drop in a transformer denotes the drop of voltage occurring across the secondary terminals of a transformer with load. This drop is due to two causes: 1, the resistance of the windings; and 2, the reactance or magnetic leakage of the windings. On non-inductive load, the reactive drop, being in quadrature, produces but a slight effect, but on inductive loads it causes the voltage to drop, and on leading current loads it causes the voltage to rise. As the voltage drop of a good transformer is very small even on inductive load, direct accurate measurement is difficult. It is best to measure the copper loss with short circuited secondary by means of a wattmeter, and at the same time the voltage required to drive full load current through. From the watts, the resistance drop can be found, and from this and the impedance voltage, the reactive drop may be calculated. From these data a simple vector diagram will give, near enough for all practical purposes, the drop for any power factor, or the following formula may be used which has been deduced from the vector diagram. D = v(W + X)2 + (R + P)2 - 100 where R = % resistance drop; X = % reactive drop; P = % power factor of load; W = % wattless factor of load (v1 - P2); D = % resultant secondary drop. For non-inductive loads where P = 100 and W = 0, D = vX2 + (100 + R)2 - 100. In the case of leading currents it should be considered negative. In transformers where there is a great difference in voltage between the primary and secondary windings, however, this remedy has its limitations on account of the great amount of insulation which must necessarily be used between the windings, and which therefore causes the distances between them to become such as to cause considerable leakage of the lines of force. Ques. How does the regulation vary for different transformers, and what should be the limit? Ans. Those of large capacity usually have a better regulation than those of small capacity, but in no case should its value exceed 2 per cent. Fig. 2,858.—Quill drive. This is the proper transmission arrangement substitute for heavy service, requiring large pulleys, sheaves, gears, rotors, etc. It is a hollow shaft supported by independent bearings. The main driving shaft running through the quill is thus relieved of all transverse stresses. The power is transmitted to the quill by means of a friction or jaw clutch. When the clutch is thrown out the pulley or sheave stands idle and the driving shaft revolves freely within the quill. As there is no contact between moving parts there is no wear. Jaw clutches should be used for drives demanding positive angular displacement. They can only be thrown in and out of engagement when at rest. All very large clutch pulleys, sheaves, or gears designed to run loose on the line shaft are preferably mounted on quills. The letters A, B, C, etc., indicate the dimensions to be specified in ordering a quill. Ques. What advantages have shell type transformers over those of the core type? Ans. They have a larger proportion of core surface exposed for radiation of heat, and a shorter magnetic circuit which reduces the tendency for a leakage of the lines of force into the air. Both types have advantages and disadvantages as compared with the other. In the shell type, there is less magnetic leakage, but also less surface exposed for radiation, and greater difficulty in providing efficient insulation between the two circuits; in the core type there is more surface exposed for radiation and less difficulty in insulating the windings, but there is also a great leakage of the lines of magnetic force into the outer air. Ques. How are the windings usually arranged? Ans. As a rule, there is only one primary winding but the secondary winding is generally divided into two equal sections, the four terminals of which are permanently wired to four connection blocks which may be connected so as to throw the secondary sections either in parallel or in series with each other at will. Ques. What is necessary for satisfactory operation of transformers in parallel? Ans. They must be designed for the same pressures and capacities, their percentages of regulation should be the same and they must have the same polarity at a given instant. One may satisfy himself as to the first of these conditions by examining the name plates fastened to the transformers, whereon are stamped the values of the respective pressures and capacities of each. Although equal values of regulation is given as one of the conditions to be satisfied, transformers may be operated in parallel when their percentages of regulation are not the same. Ideal operation, however, can be attained only under the former state of affairs. Suppose, for instance, a transformer having a regulation of two per cent. be operated in parallel with another of similar size and design but having a regulation of one per cent. The secondary pressures of these transformers at no load will of course be the same, but at full load if the secondary pressure of the one be 98 volts, that of the other will be 99 volts. There will, therefore, be a difference of pressure of one volt between them which will tend to force a current backward through the secondary winding of the transformer delivering 98 volts. This reversed current, although comparatively small in value, lowers the efficiency of the installation by causing a displacement of phase and a decrease in the combined power factor of the transformers. Ques. Describe the polarity test. Ans. The test for polarity consists in joining together by means of a fuse wire, a terminal of the secondary winding of each transformer, and then with the primary windings supplied with normal voltage, connecting temporarily the remaining terminals of the secondary windings. The melting of the fuse wire thus connected indicates that the secondary terminals joined together are of opposite polarities, and that the connections must therefore be reversed, whereas if the fuse wire do not melt, it shows that the proper terminals have been joined and that the connections may be made permanent. Fig. 2,859.—Single overhung tangential water wheel equipped with Doble ellipsoidal buckets. The central position of the front entering wedge or lip of the bucket is cut away in the form of a semi-circular notch, which allows a solid circular water jet to discharge upon the central dividing wedge of the bucket without being split in a horizontal plane. The object of this test is, obviously, not to determine the exact polarity of each secondary terminal, but merely to indicate which of them are of the same polarity. Fig. 2,860.—Motor generator exciter set driven by a Pelton-Doble tangential water wheel. The water wheel runner is mounted on the shaft overhung and the jet is regulated by either a hand actuated or governor controlled needle nozzle. The speed of the water wheel is equivalent to the synchronous speed of the induction motor, hence, the latter floats on the line, and under certain conditions may perform the functions of an alternator by feeding into the circuit, should the water wheel tend to operate above synchronous speed. Should any interruption to the operation of the wheel occur, causing a diminution of speed, the induction motor would drop back to full load speed and take up the exciter load, resulting in no appreciable drop of exciter voltage. The only variation of speed possible is dependent upon the "slip" of the motor. Where two or more exciter sets are employed in the station, an advantageous arrangement embraces the installation of a water wheel driven motor generator set and an exciter set, consisting of merely the direct current generator and water wheel. The induction motor being electrically tied into the circuit, the possibility of a runaway of the water wheel is eliminated, since its speed can only slightly exceed the synchronous speed of the system. Motor Generators.—In motor generator sets, either the shunt or series wound type of motor may be employed at the power producing end of the set, but the field of the generator is either shunt or compound wound, depending upon whether or not it is desired to maintain or to raise the secondary voltage near full load. In either case a rheostat introduced in the shunt field winding of the generator will be found very essential. Both generator and motor are so mounted on the base that their respective commutators are at the Motor generators are frequently used as boosters to raise or boost the voltage near the extremities of long distance, direct current transmission lines. Of these, electric railway systems in which it is desired to extend certain of the longer lines, form a typical example. Fig. 2,861.—Automatically governed Pelton-Doble tangential water wheel driving exciter dynamo. The water wheel is mounted on one end of the shaft, while the opposite end is extended to carry a fly wheel of suitable design to compensate for the low fly wheel effect of the direct current armature. Two bearings support the shaft which carries the rotating elements of the unit. A needle nozzle actuated by a direct motion Pelton-Doble governor (designed for operation by either oil or water pressure) maintains constant speed. Owing to the great cost of changing such a system over to one employing alternating current, or storage batteries, or of constructing an additional power station, these solutions of the problem are usually at variance with good judgment and the amount of money at hand. The choice then remains between the purchase of A booster installed in a railway system for the purpose just mentioned, would have a series wound motor, and the conditions to which it must conform would be as follows: The motor having a series winding must provide for the full feeder current passing through both armature and field windings. Owing to the varying loads on a railway system, due to the frequent starting and stopping of cars, the feeder current varies between zero and some such value as 150 amperes. This fluctuation of current through the field winding will, in ordinary cases, vary the magnetization of the pole pieces from zero almost to the point of saturation; that is, the maximum feeder current will so nearly fill the magnet cores with lines of force that it would be quite difficult to cause more lines of magnetic force to pass through them. So long as the point of saturation is not reached, however, the proportion of current to field strength remains constant, and therefore the ratio of amperes to volts will not vary. The severe fluctuations of the feeder current would, if the motor were shunt or compound wound, cause most serious sparking and various other troubles, but in a series motor where the back ampere turns on the armature that react on the field vary in precisely the same proportion as the ampere turns in the field, there exists at all times a tendency to balance the active forces and produce satisfactory operation. If, however, the field magnet cores be very large, they cannot so quickly respond, magnetically, to changes in the strength of the current, and there is then greater liability of the armature reaction momentarily weakening the field and thereby producing temporary sparking. Ques. Are motor generators always composed of direct current sets? Ans. No. Ques. Describe conditions requiring a different combination. Ans. For purposes where for instance direct currents of widely different voltages are to be obtained from an alternating current circuit, and it is desired to install but one set, a motor generator In such sets, it is common to find both motor and dynamo armatures mounted on a common shaft, and the respective field frames resting on a single base, although for connection on a very high pressure alternating current circuit, separate armature shafts insulated from each other but directly connected together, and separate bases resting on a single foundation, are usually employed to afford the highest degree of insulation between the respective circuits of the two machines. Ques. What is the objection to a set composed of alternating current motor and alternator? Ans. The commercial field that would be naturally covered by such a set is better supplied by a transformer. Ques. Why? Ans. Because a transformer contains no moving parts, and is therefore simpler in construction, cheaper in price, and less liable to get out of order. Dynamotors.—A dynamotor differs from a motor generator in that the motor armature and the generator armature are combined into one, thereby requiring but one field frame. Since the motor and generator armature windings are mounted on a single core, the armature reaction due to the one winding is neutralized by the reaction caused by the other winding. There is, consequently, little or no tendency for sparking to occur at the brushes, and they therefore need not be shifted on this account for different loads. Ques. How is a dynamotor usually constructed? Ans. It is usually built with two pole pieces which are shunt wound. Ques. Why does the voltage developed fall off slightly under an increase of load? Ans. Because a compound winding cannot be provided.
Ques. Describe the armature construction and operation. Ans. It consists of two separate windings; one of which is joined to a commutator mounted on one side of the armature for motor purposes, and the other to the commutator on the other side of the armature for generator purposes. By means of two studs of brushes pressing on the motor commutator, current from the service wires is fed into the winding connected to this commutator, and since the shunt field winding is also excited by the current from the service wires, there is developed in the generator winding on the rotating armature a direct voltage which is proportional to the speed of rotation of the armature in revolutions per second, the number of conductors in series which constitute the generator winding, and the total strength of the field in which the armature revolves. This pressure causes current to pass through the generator winding and the distributing circuit when the distributing circuit to which this winding is connected by means of its respective commutator, brushes, etc., is closed. Figs. 2,864 to 2,866.—Converter connections; fig. 2,864 double delta connection; fig. 2,865 diametrical connection; fig. 2,866 two circuit single phase connection. For six phase synchronous converter, two different arrangements of the connections are generally used. One is called the double delta, and the other the diametrical connection. Let the armature winding of the converter be represented by a circle as in figs. 2,864 and 2,865, and let the six equidistant points on the circumference represent collector rings, then the secondary of the supply transformers can be connected to the collector rings in a double delta as in fig. 2,864, or across diametrical pairs of pointer as in fig. 2,865. In the first instance, the voltage ratio is the same as for the three phase synchronous converter and simply consists of two delta systems. The transformers can also be connected in double star, and in such a case the ratio between the three phase voltage between the terminals of each star, and the direct voltage will be the same as for double delta, while the voltage of each transformer coil, or voltage to neutral, is 1 ÷ v3 times as much. With the diametrical connection, the ratio is the same as for the two ring single phase converter, it being analogous to three such systems. Hence six phase double delta E1 = v3 E ÷ 2v2 = .612E. Six phase diametrical, E1 = E ÷ v2 = .707E. The ratio of the virtual_voltage E0 between any collector ring and the neutral point is always E0 = (E ÷ 2) v2 = .354E. For single phase synchronous converters, consisting of a closed circuit armature winding tapped at two equidistant points to the two collector rings the virtual voltage is 1 ÷ v2 × the direct current voltage. While such an arrangement of the single phase converter is the simplest, requiring only two collector rings, it is undesirable, especially for larger machines, on account of excessive heating of the armature conductors. In fig. 2,866, which represents the armature winding of a single phase converter, the supply circuits from two secondaries of the step down transformers are connected to four collector rings, so that the two circuits are in phase with each other, but each spreads over an arc of 120 electrical degrees instead of over 180 degrees as in the single phase circuit converter. To distinguish the two types, it is generally called a two circuit single phase synchronous converter. The virtual voltage E2 bears to the direct voltage the same relation as in the three phase converter, that is single phase Ques. How is a dynamotor started? Ans. It is connected at its motor end and started in the same manner as any shunt wound motor on a constant pressure circuit. Ques. What precautions should be taken in starting a dynamotor? Ans. The necessary precautions are, to have the poles strongly magnetized before passing current through the motor winding on the armature; to increase gradually the current through this winding, and not to close the generating circuit until normal conditions regarding speed, etc., are established in the motor circuit. Ques. How is the current developed in the machine regulated? Ans. It can be regulated by the introduction of resistance in one or the other of the armature circuits, or by a shifting of the brushes around the commutator. Ques. Are dynamotors less efficient than motor generators of a similar type? Ans. No, they are more efficient. Ques. Why? Ans. Because they have only one field circuit and at least one bearing less than a motor generator. A motor generator has at least three bearings, and occasionally, four, where the set consists of two independent machines directly connected together. Rotary Converters.—An important modification of the dynamotor is the rotary converter. This machine forms, as it were, a link between alternating and direct current systems, being in general a combination of an alternating current motor and a dynamo. Fig. 2,867.—Skeleton diagram showing wiring of alternator, exciter, transformer and converter. The cut also shows switchboard and connections. Ques. What is the objection to the single phase rotary converter? Ans. It is not self-starting. Ques. What feature of operation is inherent in a rotary converter? Ans. A rotary converter is a "reversible machine." That is to say, if it be supplied with direct current of the proper voltage at its commutator end, it will run as a direct current motor and deliver alternating current to the collector rings. While this feature is sometimes taken advantage of in starting the converter from rest, the machine is not often used permanently in this way, its commercial application being usually the conversion of alternating currents into direct currents. Ques. How does a rotary converter operate when driven by direct current? Ans. The same as a direct current motor, its speed of rotation depending upon the relation existing between the strength of the field and the direct current voltage applied. If the field be weak with respect to the armature magnetism resulting from the applied voltage, the armature will rotate at a high speed, increasing until the conductors on the armature cut the lines of force in the field so as to develop a voltage which will be equal to that applied. Again, if the field be strong with respect to the armature magnetism, resulting from the applied voltage, the armature will rotate at a low speed. If, therefore, it be desired to operate the converter in this manner and maintain an alternating current of constant frequency, the speed of rotation must be kept constant by supplying a constant voltage not only to the brushes pressing on the commutator, but also to the terminals of the field winding. Fig. 2,868.—General Electric synchronous converter with series booster. This type of converter generally consists of an alternator with revolving field mounted on the same shaft as the converter armature. The armature of the alternator, or booster, as it is usually called, is stationary and connected electrically in series between the supply circuit and the collector rings of the synchronous converter. The booster field has the same number of pole as the converter and is generally shunt wound. A change in the booster voltage will correspondingly change the alternating voltage impressed on the converter and this regulation can, of course, be made so as to either increase or decrease the impressed voltage by means of strengthening or weakening the booster field. The voltage variation can be made either non-automatic or automatic, and in the latter case, it becomes necessary to provide a motor operated rheostat controlled by suitable relays, or the booster can be provided with a series field. By means of a booster, it is possible to vary the direct voltage of the converter with a constant alternating supply voltage, and this voltage regulation is obtained without disturbance of the power factor or wave shape of the system. Synchronous converters are frequently installed in connection with Edison systems, where three wire direct current is required. The three wire feature is obtained either by providing extra collector rings and compensator, as with ordinary direct current generators, or also by connecting the neutral wire directly to the neutral point of the secondary winding of step down transformers, if such be furnished. Ques. How does it operate with alternating current drive? Ans. The same as a synchronous motor. Ques. What is the most troublesome part and why? Ans. The commutator, because of the many pieces of which it is composed and the necessary lines along which it is constructed, its peripheral speed must be kept within reasonable limits. Ques. What should be the limit of the commutator speed? Ans. The commutator speed, or tangential speed at the brushes should not exceed 3,000 feet per minute. Fig. 2,869.—Wiring diagram for General Electric synchronous converter with series booster as illustrated in fig. 2,868. Ques. Name another limitation necessary for satisfactory operation. Ans. The pressure between adjacent commutator bars should not exceed eight or ten volts. If the commutator bars be made narrow in order to obtain the necessary number for the desired voltage with the minimum circumference and therefore low commutator speed, the brushes employed to collect the current are liable to require excessive width in order to provide the proper cross section and yet not cover more than two bars at once. Ques. How can the commutator speed be kept within reasonable limits, other than by reducing the width of the commutator bars? Ans. By using alternating current of comparatively low frequency. For a rotary converter delivering 500 volt direct current, the proper frequency for the alternating current circuit has been found to be 25 cycles per second. Ques. When a rotary converter is operated in this usual manner on an alternating current circuit, how can the direct current be varied? Ans. It may be varied (from zero to a maximum) by changing the value of the alternating pressure supplied to the machine, or it may be altered within a limited range by moving the brushes around the commutator, or in a compound wound converter by changing the amount of compounding. Under ordinary conditions, varying the voltage developed by changing the voltage at the motor end is not practical, hence the voltage developed can be varied only over a limited range. In addition to this, the voltage developed at the direct current end bears always a certain constant proportion to the alternating current voltage applied at the motor end; this is due to the same winding being used both for motor and generator purposes. In all cases the proportion is such that the alternating current voltage is the lower, being in the single phase and in the two phase converters about .707 of the direct current voltage, and in the three phase converter about .612 of the direct current voltage. It is thus seen that whatever value of direct current voltage be desired, the value of the applied alternating current voltage must be lower, requiring in consequence the installation of step down transformers at the sub-station for reducing the line wire voltage to conform to the direct current pressure required. Ques. What is the efficiency of a rotary converter? Ans. It may be said to have approximately the same efficiency as that in the average of the same output, although in reality the converter Ques. May a converter be overloaded more than a dynamo of the same output, and why? Ans. Yes, because there is usually less resistance loss in the armature of the converter than in the armature of the dynamo. Fig. 2,870.—Wiring diagram for three wire synchronous converter with delta-Y connected step down transformer with the neutral brought out. It is evident that in this case each transformer secondary receives ? of the neutral current, and if this current be not so small, as compared with the exciting current of the transformer, it will cause an increase in the magnetic density. Thus, a two phase converter may be overloaded approximately 60 per cent., and a three phase converter may be overloaded about 30 per cent. above their respective outputs if operated as dynamos. Ques. Describe how a converter is started. Ans. There are several methods any one of which may be employed, the choice in any given case depending upon which of them may best be followed under the existing conditions. If it be found advisable to start the converter with direct current, the same connections would be made between the source of the direct current and the armature terminals on the commutator side of the converter as would be the case were a direct current shunt motor of considerable size to be started; this naturally means that a starting rheostat and a circuit breaker will be introduced in the armature circuit. The shunt field winding alone is used, and this part of the wiring may be made permanent if, as is usually the case, the same source of direct current is used normally for separate field excitation. Fig. 2,871.—Wiring diagram of three wire synchronous converter with distributed Y secondary. This system eliminates the flux distortion due to the unbalanced direct current in the neutral. Two separate interconnected windings are used for each leg of the Y. The unbalanced neutral current flowing in this system may be compared in action to the effect of a magnetizing current in a transformer. The effect of the main transformer currents in the primary and secondary is balanced with regard to the flux in the transformer core, which depends upon the magnetic current. When a direct current is passed through the transformer, unless the fluxes produced by the same neutralize one another, its effect on the transformer iron varies as the magnetizing current. For example, assume a transformer having a normal ampere capacity of 100 and, approximately, 6 amperes magnetizing current, and assume that three such transformers are used with Y connected secondaries for operating a synchronous converter connected to a three wire Edison system. Allowing 25 per cent. unbalancing, the current will divide equally among the three legs giving 8.33 amperes per leg, which is more than the normal magnetizing current. The loss due to this current is, however, inappreciable, but the increased core losses may be considerable. If a distributed winding be used, the direct current flows in the opposite direction, around the halves of each core thus entirely neutralizing the flux distortion. Whether the straight Y connection is to be used is merely a question of balancing the increased core loss of the straight Y connection against the increased copper loss and the greater cost of the interconnected Y system. The straight Y connection is much simpler, and it would be quite permissible to use it for transformers of small capacities where the direct current circulating in the neutral is less than 30 per cent. of the rated transformer current. The direct current may be derived from a storage battery, from a separate converter, or from a motor generator set installed in the sub-station for the purpose. An adjustable rheostat will, of course, be connected in the field circuit for regulation. Before starting the converter, however, it is necessary to do certain wiring between the terminals on the collector side of the machine and the alternating current supply wires, in order that the change over from direct current motive power to alternating current motive power may be made when the proper phase relations are established between the alternating current in the supply wires and the alternating current in the armature winding of the converter. In order that proper phase relations exist, the armature of the converter must rotate at such a speed that each coil thereon passes its proper reversal point at the same time as the alternating current reverses in the supply wires. This speed may be calculated by doubling the frequency of the supply current and then dividing by the number of pole pieces on the converter, but a far more accurate method of judging when the converter is in step or in synchronism with the supply current consists in employing incandescent lamps as shown in fig. 2,872. Ques. How is a polyphase converter started with alternating current? Ans. This may be done by applying the alternating pressure directly to the collector rings while the armature is at rest. There need be no field excitation; in fact the field windings on the separate pole pieces should be disconnected from each other before the alternating voltage is applied to the armature, else a high voltage will be induced in the field windings which may prove injurious to their insulation. The passage of the alternating current through the armature winding produces a magnetic field that rotates about the armature core, and induces in the pole pieces eddy currents, which, reacting on the armature, exert a sufficient torque to start the converter from rest and cause it to speed up to synchronism. Ques. How much alternating current is required to start a polyphase converter? Ans. About 100 per cent. more than that required for full load. Ques. How may this starting current be reduced? Ans. Transformers may be switched into circuit temporarily to reduce the line wire voltage until the speed become normal. Fig. 2,872.—Wiring diagram showing arrangement of incandescent lamps for determining the proper phase relations in starting a rotary converter. The alternating current side of a three phase converter is shown at C. The three brushes, D, T and G pressing on its collector rings are joined in order to the three single pole switches H, L and B which can be made to connect with the respective wires M, R, and V, of the alternating current supply circuit. Across one of the outside switches, H, for example, a number of incandescent lamps are joined in series as indicated at E, while the three pole switch (not shown) in the main circuit, between the alternator and the single pole switches is open. If then the main switch just mentioned and the middle switch L be both closed, and the armature of the alternator be brought up to normal speed by running it as a direct current motor, the lamps at E will light up and darken in rapid succession; the lighting and darkening of the lamps will continue until, by a proper adjustment of the speed, the correct phase relations be established between the alternating current in the supply circuit and the alternating current developed in the armature of the converter. As this condition is approached, the intervals between the successive lighting up and darkening of the lamps will increase until they remain perfectly dark. There is then no difference of pressure between the supply circuit M R V and the rotary converter armature circuit, so the source of the direct current may at that instant be disconnected from the machine, and the switches H and B, closed. If the change over has been accomplished before the phase relations of the two circuits differed, the converter will at once conform itself to the supply circuit and run thereon as a synchronous motor without further trouble. The opening of the direct current circuit and the closing of the alternating current supply circuit may be done by hand, but preferably by employing a device that will automatically trip the circuit breaker in the direct current circuit at the instant the switches in the alternating current circuit are closed. In conjunction with this method, the method of synchronizing shown in fig. 2,872 may be used, thus, in starting, there is an alternating current between the brushes which pulsates very rapidly, but when The light given by the lamps thus connected indicates accurately the condition of affairs at any one time, varying from a rapidly fluctuating light at the beginning to one of constant brilliancy at synchronism. Fig. 2,873.—Diagram of motor converter. This machine which is only to be used for converting from alternating to direct current, consists of an ordinary induction motor with phase wound armature, and a dynamo. The revolving parts of both machines are mounted on the same shaft and from the figure it is seen that the armature of the motor and the armature of the dynamo are also electrically connected. The motor converter is a synchronous machine, but the dynamo receives the current from the armature of the motor at a frequency much reduced from that impressed upon the field winding of the motor. Assuming that the motor and the converter have the same number of pole, the motor will rotate at a speed corresponding to one-half the frequency of the supply circuit. The motor will operate half as a motor and half as a transformer, and the converter, half as a dynamo and half as a synchronous converter, in that one-half of the electrical energy supplied to the motor will be converted into mechanical power for driving the converter, while the other one-half is transferred to the secondary motor windings and thereby to the converter armature in the form of electrical power. The capacity of the motor is theoretically only half what it would be if it were to convert the whole of the electrical energy into mechanical power because the rating depends upon the speed of the rotating field and not on that of the rotor. If the two machines have a different number of pole, or are connected to run at different speeds, the division of power is at a different but constant ratio. The machine starts up as an ordinary polyphase induction motor and the field of the converter is built up as though it were an ordinary dynamo. Motor converters are occasionally used on high frequency systems, as their commutating component is of half frequency, and thus permits better commutator design than a high frequency converter. The advantage of this type of machine is that for phase control it requires no extra reactive coils, the motor itself having sufficient reactance. It is, however, larger than standard converters, but smaller than motor generators, as half the power is converted in each machine. Its efficiency is less than for synchronous converters, and the danger of reaching double speed in case of a short circuit on the direct current side is very great. It has been used abroad to some extent for 60 cycle work, in preference to synchronous converters, but with the present reliable design of 60 cycle converters, and the general use of 25 cycles, where severe service conditions are met, as in railroading, motor converters should not be recommended. Ans. It should be connected in series with the armature inductors before the alternating voltage is applied. As the motor increases in speed, the starting resistance is gradually short circuited until it is entirely cut out of circuit. Fig. 2,874.—Sectional view of General Electric vertical synchronous converter. In this construction, the field frame carrying the poles is mounted on cast iron pedestals and is split vertically. This allows the two halves of the frame to be separated for inspection or repairs of the armature. The armature, including commutator and collector rings, is mounted on a vertical stationary shaft, which is rigidly supported from the foundation. The thrust of the armature is carried on a roller bearing attached to the top of the shaft and upper side of the armature spider. The under side of the lower plate of the roller bearing is made spherical and fits into a corresponding spherical cup on the end of the shaft, making the bearing self aligning. The armature spider has a babbitted sleeve along the fit of the vertical shaft, which acts as a guide bearing and has to take only the thrust due to the unbalancing effect of the rotating parts. A circulating pump furnishes oil to the roller bearing, the oil draining off through the guide bearing. A marked advantage of this type of construction is the accessibility of the commutator for adjustment of the brushes, etc., as there is no pit or pedestal bearing to interfere. NOTE.—Some converters are provided with a small induction motor for starting mounted on an iron bracket cast in the converter frame, and whose shaft is keyed to that of the converter. Allowing for a certain amount of slip in the induction motor, the field of this machine must possess a less number of magnet poles than the converter in order to enable the latter machine to be brought to full synchronism. To start the induction motor, it is simply necessary to apply to its field terminals the proper alternating voltage. The bracket, and therefore the motor, is usually mounted outside the armature bearing on the collector side of the converter. Fig. 2,875.—Resistance measurement by "drop" method. The circuit whose resistance is to be measured, is connected in series with an ammeter and an adjustable resistance to vary the flow of current. A voltmeter is connected directly across the terminals of the resistance to be measured, as shown in the figure. According to Ohm's law I = E ÷ R, from which, R = E ÷ I. If then the current flowing in the circuit through the unknown resistance be measured, and also the drop or difference of pressure, the resistance can be calculated by above formula. In order to secure accurate determination of the resistance such value of current must be used as will give large deflections of the needle on the instruments employed. A number of independent readings should be taken with some variation of the current and necessarily a corresponding variation in voltage. The resistance should then be figured from each set of readings and the average of all readings taken for the correct resistance. Great care must be taken, however, in the readings, and the instruments must be fairly accurate. For example, suppose that the combined instrument error and the error of the reading in the voltmeter should be 1 per cent., the reading being high, while the corresponding error of the ammeter is 1 per cent. low. This would cause an error of approximately 2 per cent. in the reading of the resistance. In making careful measurements of the resistance, it is also necessary to determine the temperature of the resistance being measured, as the resistance of copper increases approximately .4 of 1 per cent. for each degree rise in temperature. Use is made of this fact for determining the increase in temperature of a piece of apparatus when operating under load. The resistance of the apparatus at some known temperature is measured, this being called the cold resistance of the apparatus. At the end of the temperature test the hot resistance is taken. Assume the resistance has increased by 15 per cent. This would indicate a rise in temperature of 37½ degrees above the original or cold temperature of the apparatus. Suppose then that in measuring the cold resistance, results are obtained which are 2 per cent. low, and that in measuring the hot resistance, there be 2 per cent. error in the opposite direction. This would mean that a total error of 4 per cent. had been made in the difference between the hot and cold resistances, or an error of 10 degrees. The correct rise in temperature is, therefore, about 27½ instead of 37½ degrees. In other words, an error of 2 per cent. in measuring each resistance has caused an error of approximately 36½ per cent. in the measurement of the rise in temperature. The constant .4 which has been used above is only approximate and should not be used for exact work. For detail instructions of making calculations of resistance and temperature, see "Standardization Rules of the A.I.E.E." Ques. Describe the usual wiring for the installation of a rotary converter in a sub-station. Ans. Commencing at the entrance of the high pressure cables, first there is the wiring for the lightning arresters, then for the connection in circuit of the high tension switching devices, from which the conductors are led to bus bars, and thence to the step down transformers. Figs. 2,876 to 2,879.—How to connect instruments for power measurement. There are several ways of connecting an ammeter, voltmeter and wattmeter in the circuit for the measurement of power. A few of the methods are discussed below. With some of the connections it is necessary to correct the readings of the wattmeter for the losses in the coil, or coils, of the wattmeter, or for losses in ammeter or voltmeter. This is necessary since the instruments may be so connected that the wattmeter not only measures the load but includes in its indications some of the instrument losses. If the load measured be small, or considerable accuracy is required, these instrument losses may be calculated as follows: Loss in pressure coils is E2 ÷ R, in which E is the voltage at the terminals of the pressure coil and R is the resistance. Loss in current coil is I2 R in which I is the current flowing and R the resistance of the current coil. In general let Ev = voltage across terminals of the voltmeter; Ew = voltage across the terminals of the pressure coil of the wattmeter; Iw = current through current coil of wattmeter; Ia = current through current coil of ammeter; Rv = resistance of pressure coil of voltmeter; Rw = resistance of pressure coil of wattmeter; R1w = resistance of current coil of wattmeter; Ra = resistance of current coil of ammeter. Then the losses in the various coils will be as follows: E2v ÷ Rv = loss in pressure coil of voltmeter. E2w ÷ Rw = loss in pressure coil of wattmeter. I2w ÷ Rv = loss in current coil of wattmeter. I2aRa = loss in current coil of ammeter. If connection be made as in fig. 2,876, the correct power of the circuit will be the wattmeter reading W-(E2v ÷ Rv + E2w ÷ Rw) in which Ev = Ew. In fig. 2,877, the power is W-E2w ÷ Rw. In fig. 2,878, the power is W-I2wR1w, or the correct power is the wattmeter reading minus the loss in the current coil of the wattmeter. In fig. 2,879, the power is W-(E2w ÷ Rw + I2aRa)· The usual method of connection is either as in fig. 2,876 or fig. 2,877. In either case the current reading is that of the load plus the currents in the pressure coils of the voltmeter and wattmeter. Unless the current being measured, however, is very small, or extreme accuracy is desired, it is unnecessary to correct ammeter readings. In fig. 2,877 a small error is introduced due to the fact that the actual voltage applied to the load is that given by the voltmeter minus the small drop in voltage through the current coil of the wattmeter. If an accurate measure of the current in connection with the power consumed by the load be required, the connections shown in fig. 2,879 are used, and if extreme accuracy is required, the wattmeter reading is reduced by the losses in the ammeter and in the pressure coil of the wattmeter. The loss in the pressure coil of a wattmeter or voltmeter may be as high as 12 or 15 watts at 220 volts. The loss in the current coil of a wattmeter with 10 amperes flowing may be 6 or 8 watts. It can be easily seen that if the core or copper losses of small transformers are being measured, it is quite necessary to correct the wattmeter readings, for the instrument losses. In measuring the losses of a 25 or 50 H.P. induction motor, the instrument losses may be neglected. A careful study of the above will show when it becomes necessary to correct for instrument losses and the method of making these corrections. Connections are seldom used which make it necessary to correct for the losses in the current coils of either ammeter or wattmeter, as the losses vary with the change in the current. On the other hand, the voltages generally used are fairly constant at 110 or 220, and when the losses of the pressure coils at these voltages have once been calculated, the necessary instrument correction can be readily made. On a three phase system the transformers should be joined in delta connection, as a considerable advantage is thereby gained over the star connection, in that should one of the transformers become defective, the remaining two will carry the load without change except more or less additional heating. Between the transformers and rotary converter the circuits should be as short and simple as possible, switches, fuses, and other instruments being entirely excluded. The direct current from the converter is led to the direct current switchboard, and from there distributed to the feeder circuits.
NOTE.—In the iron vane type instrument when used as a wattmeter, the current of the series coil always remains in perfect phase with the current of the circuit, provided series transformers are not introduced. The error, then, is entirely due to the lag of the current in the pressure coil, and this error in high power factor is exceedingly small, increasing as the power factor decreases. In the above table it should be noted that the value of the error as distinguished from the per cent. of error, instead of indefinitely increasing as the power factor diminishes, rapidly attains a maximum value which is less than 2 per cent. of the power delivered under the same current and without inductance. It should also be noted that the above tabulation is on the assumption of a lag of 1 degree in the pressure coil. The actual lag in Wagner instruments for instance, is approximately .085 of a degree, and the error due to the lag of the pressure coil in Wagner instruments is, therefore, proportionally reduced from the figures shown in the above tabulation. Ques. In large sub-stations containing several rotary converters how are they operated? Ans. Frequently they are installed to receive their respective currents from the same set of bus bars; that is, they may be operated as alternating current motors in parallel. They are also frequently operated independently from single bus bars, but very seldom in series with each other. Fig. 2,880.—Single phase motor test. In this method of measuring the input of a single phase motor of any type, the ammeter, voltmeter and wattmeter are connected as shown in the illustration. The ammeter measures the current flowing through the motor, the voltmeter, the pressure across the terminals of the motor, and the wattmeter the total power which flows through the motor circuit. With the connections as shown, the wattmeter would also measure the slight losses in the voltmeter and the pressure coil of the wattmeter, but for motors of ¼ H.P. and larger, this loss is so small that it may be neglected. The power factor may be calculated by dividing the true watts as indicated by the wattmeter, by the product of the volts and amperes. Ques. How may the direct current circuit be connected? Ans. In parallel. NOTE.—In motor testing, by the methods illustrated in the accompanying cuts, it is assumed that the motor is loaded in the ordinary way by belting or direct connecting the motor to some form of load, and that the object is to determine whether the motor is over or under loaded, and approximately what per cent. of full load it is carrying. All commercial motors have name plates, giving the rating of the motor and the full load current in amperes. Hence the per cent. of load carried can be determined approximately by measuring the current input and the voltage. If an efficiency test of the apparatus be required, it becomes necessary to use some form of absorption by dynamometer, such as a Prony or other form of brake. The output of the motor can then be determined from the brake readings. The scope of the present treatment is, however, too limited to go into the subject of different methods of measuring the output of the apparatus, and is confined rather to methods of measuring current input, voltage, and watts. The accuracy of all tests is obviously dependent upon the accuracy of the instruments employed. Before accepting the result obtained by any test, especially under light or no load, correction should be made for wattmeter error. See table of wattmeter error on page 2,075. Fig. 2,881.—Three phase motor test; voltmeter and ammeter method. If it be desired to determine the approximate load on a three phase motor, this may be done by means of the connections as shown in the figure, and the current through one of the three lines and the voltage across the phase measured. If the voltage be approximately the rated voltage of the motor and the amperes the rated current of the motor (as noted on the name plate) it may be assumed that the motor is carrying approximately full load. If, on the other hand, the amperes show much in excess of full load rating, the motor is carrying an overload. The heat generated in the copper varies as the square of the current. That generated in the iron varies anywhere from the 1.6 power, to the square. This method is very convenient if a wattmeter be not available, although, it is, of course, of no value for the determination of the efficiency or power factor of the apparatus. This method gives fairly accurate results, providing the load on the three phases of the motor be fairly well balanced. If there be much difference, however, in the voltage of the three phases, the ammeter should be switched from one circuit to another, and the current measured in each phase. If the motor be very lightly loaded and the voltage of the different phases vary by 2 or 3 per cent., the current in the three legs of the circuit will vary 20 to 30 per cent. Ques. What provision should be made against interruption of service in sub-stations? Ans. There should be one reserve rotary converter to every three or four converters actually required. Ques. Why does a rotary converter operate with greater efficiency, and require less attention than does a dynamo of the same output? Ans. There is less friction, and less armature resistance, the latter because the alternating current at certain portions of each revolution passes directly to the commutator bars without Fig. 2,882.—Three phase motor test by the two wattmeter method. If an accurate test of a three phase motor be required, it is necessary to use the method here indicated. Assume the motor to be loaded with a brake so that its output can be determined. This method gives correct results even with considerable unbalancing in the voltages of the three phases. With the connections as shown, the sum of the two wattmeter readings gives the total power in the circuit. Neither meter by itself measures the power in any one of the three phases. In fact, with light load one of the meters will probably give a negative reading, and it will then be necessary to either reverse its current or pressure leads in order that the deflection may be noted. In such cases the algebraic sums of the two readings must be taken. In, other words, if one read plus 500 watts and the other, minus 300 watts, the total power in the circuit will be 500 minus 300, or 200 watts. As the load comes on, the readings of the instrument which gave the negative deflection will decrease until the reading drops to zero, and it will then be necessary to again reverse the pressure leads on this wattmeter. Thereafter the readings of both instruments will be positive, and the numerical sum of the two should be taken as the measurement of the load. If one set of the instruments be removed from the circuit, the reading of the remaining wattmeter will have no meaning. As stated above, it will not indicate the power under these conditions in any one phase of the circuit. The power factor is obtained by dividing the actual watts input by the product of the average of the voltmeter readings × the average of the ampere readings × 1.73. What electrical difficulty is experienced with a rotary converter? Ans. Regulation of the direct current voltage. Ques. How is this done? Ans. It can be maintained constant only by preserving uniform conditions of inductance in the alternating current circuit, and uniform conditions in the alternator. While changes in either of these may be compensated to a certain extent by adjustment of the field strength of the converter, they cannot be entirely neutralized in this manner; it is therefore necessary that both the line circuit and the alternator be given attention if the best results are to be obtained from the converter. Ques. What mechanical difficulty is experienced with rotary converters? Ans. Hunting. Ques. What is the cause of this? Ans. It is due to a variation in frequency. The inertia of the converter armature tends to maintain a constant speed; variations in the frequency of the supply circuit will cause a displacement of phase between the current in the armature and that in the line wires, which displacement, however, the synchronizing current strives to decrease. The synchronizing current, although beneficial in remedying the trouble after it occurs, exerts but little effort in preventing it, and many attempts have been made to devise a plan to eliminate this trouble. NOTE.—Three phase motor test; polyphase wattmeter method. This is identical with the test of fig. 2,882, except that the wattmeter itself combines the movement of the two wattmeters. Otherwise the method of making the measurements is identical. If the power factor be known to be less than 50 per cent., connect one movement so as to give a positive deflection; then disconnect movement one and connect movement two so as to give a positive deflection. Then reverse either the pressure or current leads of the movement, giving the smaller deflection, leaving the remaining movement with the original connections. The readings now obtained will be the correct total watts delivered to the motor. If the power factor be known to be over 50 per cent., the same methods should be employed, except that both movements should be independently connected to give positive readings. An unloaded induction motor has a power factor of less than 50 per cent., and may, therefore, be used as above for determining the correct connections. For a better understanding of the reasons for the above method of procedure, the explanation of the two wattmeter method, fig. 2,882, should be read. The power factor may be calculated as explained under fig. 2,882. Connect as shown in fig 2,882. The following check on connection may be made. Let the polyphase induction motor run idle, that is, with no load. The motor will then operate with a power factor less than 50 per cent. The polyphase meter should give a positive indication, but if each movement be tried separately one will be found to give a negative reading, the other movement will give a positive reading. This can be done by disconnecting one of the pressure leads from the binding post of one movement. When the power factor is above 50 per cent. then both movements will give positive deflection. Ans. 1, the employment of a strongly magnetized field relative to that developed by the armature; 2, a heavy flywheel effect in the converter; 3, the increasing of the inductance of the armature by sinking the windings thereon in deep slots in the core, the slots being provided with extended heads; and 4, the employment of damping devices or amortisseur winding on the pole pieces of the converter. Fig. 2,883.—Three phase motor test; one wattmeter method. This method is equivalent to the two wattmeter method with the following difference. A single voltmeter (as shown above) with a switch, A, can be used to connect the voltmeter across either one of the two phases. Three switches, B, C and D, are employed for changing the connection of the ammeter and wattmeter in either one of the two lines. With the switches B and D in the position shown, the ammeter and wattmeter series coils are connected in the left hand line. The switch C must be closed under these conditions in order to have the middle line closed. Another reading should then be taken before any change of load has occurred, with switch A thrown to the right, switch B closed, switch D thrown to the right and switch C opened. The ammeter and the current coil of the wattmeter will then be connected to the middle line of the motor. In order to prevent any interruption of the circuit, the switches B, D and C should be operated in the order given above. With very light load on the motor the wattmeter will probably give a negative deflection in one phase or the other, and it will be necessary to reverse its connections before taking the readings. For this purpose a double pole, double throw switch is sometimes inserted in the circuit of the pressure coil of the wattmeter so that the indications can be reversed without disturbing any of the connections. It is suggested, before undertaking this test, that the instructions for test by the two wattmeter and by the polyphase wattmeter methods be read. Ans. The damping method. The devices employed for the purpose are usually copper shields placed between or around the pole pieces, although in some converters the copper is embedded in the poles, and in others it is made simply to surround a portion of the pole tips. In any case its action is as follows: The armature rotating at a variable speed has a field developed therein which is assumed to be also rotating at a variable speed; the magnetism of this rotary field induces currents in the copper which, however, react on the armature and oppose any tendency toward a further shifting of the magnetism in the armature and therefore prevent the development of additional currents in the copper. Since copper is of low resistance, the induced currents are sufficient in strength to thus dampen any tendency toward phase displacement, and so exert a steadying influence upon the installation as a whole. Fig. 2,884.—Three phase motor, one wattmeter and Y box method. This method is of service, only, provided the voltages of the three phases are the same. A slight variation of the voltage of the different phases may cause a very large error in the readings of the wattmeter, and inasmuch as the voltage of all commercial three phase circuits is more or less unbalanced, this method is not to be recommended for motor testing. With balanced voltage in all three phases, the power is that indicated by the wattmeter, multiplied by three. Power factor may be calculated as before. Electrical Measuring Instruments.—In the manufacture of most measuring instruments, the graduations of the scale are made at the Fig. 2,885.—Test of three phase motor with neutral brought out; single wattmeter method. Some star connected motors have the connection brought out from the neutral of the winding. In this case the circuit may be connected, as here shown. The voltmeter now measures voltage between the neutral and one of the lines, and the wattmeter the power in one of the three phases of the motor. Therefore, the total power taken by the motor will be three times the wattmeter readings. By this method, just as accurate results can be obtained as with the two wattmeter method. The power factor will be the indicated watts divided by the product of the indicated amperes and volts. The difference between the design of direct current voltmeters of different capacities lies simply in the high resistance joined in series with the fine wire coil. This resistance is usually about 100 ohms per volt capacity of the meter, and is composed of fine silk covered copper wire wound non-inductively on a wooden spool. In the operation of an instrument, if the pointer when deflected do not readily come to a position of rest owing to friction in the Fig. 2,886.—Temperature test of a large three phase induction motor. Temperature tests are usually made on small induction motors by belting the motor to a generator and loading the generator with a lamp bank or resistance until the motor input is equal to the full load. If, however, the motor be of considerable size, such that the cost of power becomes a considerable item in the cost of testing, the method here shown may be employed. For this purpose, however, two motors, preferably of the same size and type, are required. One is driven as a motor and runs slightly below synchronism, due to its slip when operating with load. This motor is belted to a second machine. If the pulley of the second machine be smaller than the pulley of the first machine, the second machine will then operate as an induction generator, and will return to the line as much power as the first motor draws from the line, less the losses of the second machine. By properly selecting the ratio of pulleys, the first machine can be caused to draw full load current and full load energy from the line. In this way, the total energy consumed is equivalent to the total of the losses of both machines, which is approximately twice the losses of a single machine. The figure shows the connection of the wattmeters, without necessary switches, for reading the total energy by two wattmeter method. Detailed connection of the wattmeter is shown in fig. 2,883. It is usual, in making temperature tests, to insert one or more thermometers in what is supposed to be the hottest part of the winding, one on the surface of the laminae and one in the air duct between the iron laminae. The test should be continued until the difference in temperature between any part of the motor and the air reaches a steady value. The motor should then be stopped and the temperature of the armature also measured. For the method of testing wound armature type induction motors of very large size, see fig. 2,890. For the approved way of taking temperature readings and interpreting results, see the "Standardization Rules of the A.I.E.E." Ques. Describe a two scale voltmeter. Ans. In this type of instrument, one scale is for low voltage Fig. 2,887.—Alternator excitation or magnetization curve test. The object of this test is to determine the change of the armature voltage due to the variation of the field current when the external circuit is kept open. As here shown, the field circuit is connected with an ammeter and an adjustable resistance in series with a direct current source of supply. The adjustable resistance is varied, and readings of the voltmeter across the armature, and of the ammeter, are recorded. The speed of the generator must be kept constant, preferably at the speed which is given on the name plate. The excitation or magnetization curve of the machine is obtained by plotting the current and the voltage. The resistance corresponding to the high reading scale is composed of copper wire having the same diameter as that constituting the resistance for the low reading scale, but as the capacity of the former scale is generally a whole number of times greater than that of the latter scale, the resistances for the two must bear the same proportion. Fig. 2,888.—Three phase alternator synchronous impedance test. In determining the regulation of an alternator, it is necessary to obtain what is called the synchronous impedance of the machine. To obtain this, the field is connected, as shown above. Voltmeters are removed and the armature short circuited with the ammeters in circuit. The field current is then varied, the armature driven at synchronous speed, and the armature current measured by the ammeters in circuit. The relation between field and armature amperes are then plotted. The combination of the results of this test, with those obtained from the test shown in fig. 2,887, are used in the determination of the regulation of an alternator. Engineers differ widely in the application of the above to the determination of regulation, and employ many empirical formulae and constants for different lines of design. Ques. How is a two scale voltmeter connected? Ans. In the connection of a two scale voltmeter in circuit, the single binding post is always employed regardless of which scale is desired. If, then, the voltage be such that it may be measured on the low reading scale, the other binding post employed is that connected to the lower of the two resistances contained within; if, however, the pressure be higher than those recorded on the low reading scale, the binding post connected to the higher of the two resistances contained within is used. NOTE.—Three phase alternator load test. By means of the connection shown in fig. 2,888, readings of armature current and field amperes can be obtained with any desired load. The field current can be varied also so as to maintain constant armature voltage irrespective of load; or the field current may be kept constant and the armature voltage allowed to vary as the load increases. The connections may also be used to make a temperature test on the alternator by loading it with an artificial load. In some cases after the alternator is installed the connection may be used to make a temperature test, using the actual commercial load the alternator is furnishing. Inasmuch as the capacities of the scales are usually marked on or near the corresponding binding posts, there will generally be no difficulty in selecting the proper one of the two left hand binding posts. Fig. 2,889.—Three phase alternator or synchronous motor temperature test. In this test two alternators or synchronous motors of same size and type are used, and are belted together, one to be driven as a synchronous motor and the other as an alternator. The method employed is to synchronize the synchronous motor with the alternator or alternators on the three phase circuit, and then connect to the line by means of a three pole single throw switch. The alternator is then similarly synchronized with the alternator of the three phase circuit and thrown onto the line. By varying the field of the alternator it can be made to carry approximately full load, and the motor will then be also approximately fully loaded. The usual method is to have the motor carry slightly in excess of full load, and the alternator slightly less than full load. Under these conditions the motor will run a little warmer than it should with normal load, while the alternator will run slightly cooler. Temperature measurements are made in the same way as discussed under three phase motors. The necessary ammeters, voltmeters and wattmeters for adjusting the loads on the motors and generator are shown in above figure. If pulleys be of sufficient size to transmit the full load, with, say one per cent. slip, the pulley on the motor should be one per cent. larger in diameter than the pulley on the alternator, so as to enable the alternator to remain in synchronism and at the same time deliver power to the circuit. With very large machines under test, it is inadvisable to use the above method as it is sometimes difficult to so adjust the pulleys and belt tension that the belt slip will be just right to make up for the difference in diameter of the pulleys, and very violent flapping of the belt results. To meet such cases, various other methods have been devised. One which gives consistent results is shown in fig. 2,890. Ans. If only an approximate idea is possessed of the voltage to be measured, it is always advisable to connect to the binding post corresponding to the high reading scale of the meter in order to determine if the measurement may not be made safely and more accurately on the low reading scale. In any case, some knowledge must be had of the voltage at hand, else the high reading portion of the instrument may be endangered. Fig. 2,890.—Three phase alternator or synchronous motor temperature test. Supply the field with normal field current. The armature is connected in open delta as illustrated, and full load current sent through it from an external source of direct current, care being taken to ground one terminal of the dynamo so as to avoid danger of shock due to the voltage on the armature winding. The field is then driven at synchronous speed. If the armature be designed to be connected star for 2,300 volts, the voltage generated in each leg of the delta will be 1,330 volts, and unless one leg of the dynamo were grounded, the tester might receive a severe shock by coming in contact with the direct current circuit. The insulation of the dynamo would also be subjected to abnormal strain unless one terminal were grounded. By the above method the field is subjected to its full copper loss and the armature to full copper loss and core loss. Temperature readings are taken as per standardization rules of the A.I.E.E. This method may also be used with satisfactory results on large three phase motors of the wound rotor type. If the alternator pressure be above 600 volts, a pressure transformer should be used in connection with the voltmeter. Too much care cannot be taken to observe these precautions whenever the voltmeter is used, for the burning out or charring of the insulation either in the fine wire coil or in the high resistance of If a voltmeter has been subjected to a voltage higher than that for which it was designed, yet not sufficiently high to injure the insulation, but high enough to cause the pointer to pass rapidly over the entire scale, damage has been done in another way. The pointer being forced against the side of the case in this manner, bends it more or less and so introduces an error in the readings that are afterward taken. The same damage will be done if the meter be connected in circuit so the current does not pass through it in the proper direction, although in this case the pointer is not liable to be bent so much as when it is forced to the opposite side of the meter by an abnormal current, since then it has gained considerable momentum which causes a severer impact. The extent of the damage may be ascertained by noting how far away from the zero mark the pointer lies when no current is passing through the instrument. If this distance be more than two-tenths of a division, the metal case enclosing the working part should be removed and the pointer straightened by the careful use of a pair of pinchers. Fig. 2,891.—Direct motor or dynamo magnetization test. The object of this test is to determine the variation of armature voltage without load, with the current flowing through the field circuit. The armature should be driven at normal speed. The adjustment resistance in the field circuit is varied and the voltage across the armature measured. The curve obtained by plotting these two figures is usually called magnetization curve of the dynamo. It is usual to start with the higher resistance in the field circuit so that very small current flows, gradually increasing this current by cutting out the field resistance. When the highest no load voltage required is reached, the field current is then diminished, and what is called the descending (as opposed to the ascending) magnetization curves are obtained. The difference in the two curves is due to the lag of the magnetization behind the magnetizing current, and is caused by the hysteresis of the iron of the armature core. Ans. If they be placed near conductors carrying large currents, the magnetic field developed thereby will produce a change in the magnetism of the instruments and so introduce an error in the readings. Fig. 2,892.—Shunt dynamo external characteristic test. The external characteristic of a shunt dynamo is a curve showing the relation between the current and voltage of the external circuit. This is obtained by the connection as here shown. The shunt field is so adjusted that the machine gives normal voltage when the external circuit is open. The field current is then maintained constant and the external current varied by varying the resistance in the circuit. By plotting voltage along the vertical, against the corresponding amperes represented along the horizontal, the external characteristic is obtained. Ques. How should portable instruments be wired? Ans. The wires must be firmly secured to the supports on which they rest, so as to reduce the possibility of their being pulled by accident, and so causing the instruments to fall. A fall or a rough handling of the meter at once shows its effect on the readings, for as much harm is done as would result from a similar treatment of a watch. The hardened steel pivots used in all high grade voltmeters are ground and polished with extreme care so as to secure and maintain a high degree of sensitiveness. The jewels on which the moving parts revolve are of sapphire, and they too must necessarily be made with skill and carefulness; if, therefore, the jewels become cracked and the pivots dulled by careless handling, the meter at once becomes useless as a measuring instrument. Ques. How should readings be taken? Ans. The deflection of the pointer should be read to tenths of a division; this can be done with considerable accuracy, especially after a little practice. Fig. 2,893.—Load and speed test of direct current shunt motor. The object of this test is to maintain the voltage applied to the motor constant, and to vary the load by means of a brake and find the corresponding variation in speed of the machine and the current drawn from the circuit. If the motor be a constant speed motor, the field resistance is maintained constant. The above indicates the method of connecting instruments for the test alone; for starting the machine the ordinary starting box, should, of course, be inserted. For very accurate results, a temperature correction should be applied to compensate the effect which the temperature of the atmosphere has upon the resistance of the meter when measurements are being taken. In ordinary station practice the temperature correction is negligible, being for resistance corresponding to the high scale in Ques. What attachment is sometimes provided on station voltmeters used for constant pressure service? Ans. A normal index. Fig. 2,894.—Temperature test of direct current motor or dynamo; loading back method. In making temperature tests on a small dynamo it is usual to drive the dynamo with a motor and load the dynamo by means of a lamp bank or resistance, the voltage across the dynamo being maintained constant, and the current through the external circuit adjusted to full load value. The temperatures are then recorded, and when they reach a constant value above the temperature of the atmosphere, the test is discontinued. Similarly, in making a test on a small motor, the motor is loaded with a dynamo and the load increased until the input current reaches the normal full load value of the motor, the test being conducted as for a small dynamo. When, however, the apparatus, either motor or dynamo, reaches a certain size, it becomes necessary, in order to economize energy, to use what is called the loading back method, as here illustrated. The motor is started in the usual way, with the dynamo belted to it, the circuit of the dynamo being open. The field of the dynamo is then adjusted so that the dynamo voltage is equal to that of the line. The dynamo is then connected to the circuit and its field resistance varied until it carries normal full load current. Under these conditions, if the motor and dynamo be of the same size and type, the motor will carry slightly in excess of full load, the difference being approximately twice the losses of the machines. Under these conditions the total power drawn from the line is equal to twice the loss of either machine. Temperature readings are taken as in other temperature tests. Ans. Care must be taken to guard against any short circuiting of the voltmeter, which, would mean a short circuiting of the generator, and as a result the probable burning out of its armature. The high resistance of the voltmeter prevents any such occurrence when it is connected in the proper way, but should one side of the circuit be grounded to the metal case or frame of the meter, a careless handling of the lead connected with the other side of the circuit would produce the result just mentioned. Fig. 2,895.—Compound dynamo external characteristics test; adjustable load. The object of this test is to determine the relation between armature voltage and armature current. Shunt field is adjusted to give normal secondary voltage when the external circuit is open. The load is then applied by means of an adjustable resistance or lamp bank, and readings of external voltage and current recorded. If the machine be normally compounded, the external voltage will remain practically constant throughout the load range. If the machine be under-compounded, the external voltage will drop with load, while if over-compounded, there will be a rise in voltage with increase in load. Ques. Why do station voltmeters indicate a voltage slightly lower than actually exists across the leads? Ans. Since they are usually connected permanently in circuit; a certain amount of heat is developed in the wiring of the instrument. Figs. 2,896 and 2,897.—Transformer core loss and leakage, or exciting current test. With the primary circuit open, the ammeter indicates the exciting or no load current. It should be noted that all instruments are inserted on the low voltage side, for both safety of the operator and because the measurements are more accurate. The no load primary current, if the ratio of transformation be 10: 1, will be one-tenth of the measured secondary current. The wattmeter connected, as shown, measures the sum of the losses, in the transformer, in the pressure coil of the wattmeter, and in the voltmeter. On all standard makes of portable instruments, the resistance of the wattmeter pressure coil and of the voltmeter is given, and the loss in either instrument is the square of the voltage at its terminals, divided by its resistance. Subtracting these losses from the total indicated upon the wattmeter, gives the true core or iron loss. It should be noted that in this diagram is shown an auxiliary transformer with a number of taps for obtaining the exact rated voltage of the transformer under test. In fig. 2,897 is shown, in general, the same connections as in fig. 2,896, except that the auto-transformer has been replaced by a resistance. If the line voltage available be not much in excess of the rated voltage of the transformer under test, very little error is introduced by the use of the resistance method. However, if the difference be 10 per cent. or more the auxiliary transformer shown in fig. 2,896 should be used. Measurements made under the resistance method always give lower results than those obtained with the auxiliary transformer. The effect of this heat increases the voltmeter resistance and consequently reduces the current below that which otherwise would pass through the meter; since the deflections of the pointer are governed by the strength of the current, station voltmeters invariably indicate a voltage slightly lower than that which actually exists across their leads. Fig. 2,898.—Diagram of connections for calibrating a wattmeter. The calibration of a portable wattmeter is accomplished with direct current of constant value which is passed through the series winding by connecting the source thereof with the current terminals. A direct current voltage which may be varied throughout the range of the wattmeter is also applied to the instrument between the middle and right hand pressure terminals A and E the wiring in the meter between these terminals being such that its differential winding is then cut out of circuit. The method of procedure consists in comparing the deflections on the wattmeter at five of six approximately equidistant points over its scale with the corresponding products of volts and amperes used to obtain them. The changes in the wattmeter deflections are effected by merely varying the voltage, the value of the current being maintained constant at a value which represents the full current capacity of the meter. NOTE.—Checking up of a recording wattmeter. This may conveniently be done by noting the deflections at short intervals on an ammeter connected in circuit, and also the readings on the dial of the recording wattmeter during this period. If this test be continued for an appreciable time, the product of the pressure in volts, the current in amperes, and the time in hours, should equal the number of watthours recorded on the counters of the dial. NOTE.—Transformer testing. In the early days of transformer building, before the commercial wattmeter had been perfected, leakage or exciting current was the criterion of good design. After the introduction of the wattmeter, core loss became the all important factor, and for a long time the question of leakage current was lost sight of. With the introduction of silicon steel, leakage or exciting current again assumed prominence. Keeping in mind the fact that all characteristics of a transformer are of more or less importance, it is essential that the user of such apparatus have at hand the necessary facilities for making tests of all such variable quantities. The tests which all users of transformers should make, are given in this chapter. Ques. Can direct current be measured by an alternating current voltmeter? Ans. Yes. Fig. 2,899.—Transformer copper loss by wattmeter measurement and impedance. At first glance, this method would seem better than the calculation of loss after measurement of the resistance. However, it should be noted that the wattmeter is, in itself, subject to considerable error under the low power factor that will exist in this test. The secondary of the transformer is short circuited, and a voltage applied to the primary which is just sufficient to cause full load primary current. If full current pass through the primary of the transformer with the secondary short circuited, the secondary will also carry full load current. With connections as shown, and with the full load current, the voltmeter indicates the impedance volts of the transformer. This divided by the rated voltage gives what is called the per cent. impedance of the transformer. In a commercial transformer of 5 kw., this should be approximately 3 per cent. The iron loss of the transformer under approximately 3 per cent. of the normal voltage will be negligible, and the losses measured will be the sum of the primary and secondary copper losses. As in the discussion of the core loss measurements, the wattmeter readings must be corrected for the loss in its pressure coil, the method of correction being the same as that discussed under the core loss measurement. If the impedance volts, as measured, be divided by the primary current, the impedance of the transformer is obtained. The reciprocal of this quantity is known by the term "admittance." When two or more transformers are connected in parallel they divide the load in proportion to their admittance. It is, therefore, important that the users of transformers know the impedance of the apparatus used, in order to determine whether two or more transformers will operate satisfactorily in parallel. For discussion of wattmeter error on low power factor, see note on page 2,075. For accurate measurement of impedance, the voltmeter should be connected directly across the terminals of the transformer rather than as shown in the diagram. NOTE.—Transformer copper loss test. The usual and best method of obtaining copper losses is to separately measure the primary and secondary resistance and calculate from these the primary and secondary copper losses. For general diagram of connections and discussion of the drop method, see fig. 2,875. The current should be kept well within the load current of the transformer to avoid temperature rise during the test. In other words, the resistance of the coil is the voltage across its terminals divided by the current. The resistance of the primary coil can be measured similarly. The copper loss in watts in each coil will then be the product of the resistance and the square of the rated current for that coil. The total copper loss will be the sum. Ques. What would be the effect of placing a direct voltmeter across an alternating current circuit, and why? Ans. There would be no deflection of the pointer owing to the rapid reversals of the alternating current. Ques. What are the usual capacities of alternating current voltmeters? Ans. They are 3, 7.5, 10, 12, 15, 20, 60, 75, 120, 150, 300 and 600 volts, but these capacities may each be increased by the use of a multiplier. Fig. 2,900.—Temperature test of transformer with non-inductive load. The figure shows the simplest way of making the test. Connect the primary of the transformer to the line as shown, and carry normal secondary load by means of a bank of lamps or other suitable resistance, until full load secondary current is shown by the ammeter in the secondary circuit. The transformer should then be allowed to run at its rated load for the desired interval of time, temperature readings being made of the oil in its hottest part, and also of the surrounding air. Where temperatures of the coil rather than temperatures of the oil are desired, it is necessary to use the resistance method. This is obtained by first carefully measuring the resistance of both primary and secondary coils at the temperature of the room, and then, after the transformer has been under heat test for the desired time, disconnect it from the circuit and again measure the resistance of primary and secondary. For proper method of calculating the temperature rise from resistance measurements, the reader is referred to the standardization rules of the A.I.E.E. In making resistance measurements of large transformers by the drop method care should be taken to allow both ammeter and voltmeter indications to settle down to steady values before readings are taken. This may require several minutes. Each time the current is changed it is necessary in order to obtain check values on resistance measurements, to wait until the current is again settled to its permanent value before taking readings. All resistance measurements must be taken with great care, as small errors in the measurement of the resistance may make very large errors in the determination of the temperature rise. The method above described is satisfactory for small transformers. Where large units are to be tested, the cost of current for testing becomes an important item. The "bucking test" as in fig. 2,901, is more economical. Ques. How are station voltmeters usually attached to the switchboard? Ans. They are usually bolted to the switchboard by means Under certain conditions, however, as in paralleling of alternators, it is convenient to have the alternating current voltmeter mounted on a swinging bracket at the side of the switchboard. The voltmeter may then be swung around in any desired direction so as to enable the attendant to keep informed of the voltage while switching in each additional alternator. Fig. 2,901.—Transformer temperature "bucking test." For this purpose two transformers of the same size and ratio are required. The connections are as shown. Full secondary voltage is applied, and rheostats or auxiliary auto-transformers are inserted in the circuit to properly regulate the voltage. The primaries are connected with one bucking the other, and a voltage equal to twice the impedance voltage of either transformer inserted in the primary circuit. It should be noted that when the secondaries are subjected to the full secondary voltage, a full primary voltage exists across either primary, but with the primaries connected so that the voltage of one is bucked against the voltage of the other, the resultant voltage in the circuit will be zero. By applying to the primary circuit twice the impedance voltage of either transformer, full primary and secondary current will circulate through both transformers. On the other hand, by subjecting the secondaries to the full secondary voltage, the iron of the transformer will be magnetized as under its regular operating conditions, and the full iron loss of the transformer introduced. This method permits the operation of two transformers under temperature test with their full losses, without taking energy from the line equal to the rated capacity. Measurements of temperature are taken in exactly the same way as above. This method is successfully employed for making temperature tests on transformers of all sizes. Ans. It should be cut out of circuit except while taking a reading, because of the error introduced by the heating effect of the current. Fig. 2,902.—Transformer insulation test. In applying a 10,000 volt insulation test between the primary and secondary of a transformer, the testing leads should be disconnected from the transformer under test, and a spark gap introduced as shown, with the test needle set at a proper sparking distance for 10,000 volts. A high resistance should be connected in the secondary before closing its circuit, and the voltage gradually increased by cutting out this secondary resistance until a spark jumps across the spark gap. When the spark jumps across the spark gap, the voltmeter reading should be recorded and the testing transformer disconnected. The spark gap should then be increased about 10 per cent. and the high tension leads connected to the transformer under test as indicated in the diagram. In order to equalize the insulation strains, all primary leads should be connected together, all secondary leads not only connected together, but to the core as well. All resistance in the rheostat in the low tension circuit should then be inserted and the switch closed. Gradually cut out secondary resistance until the voltmeter shows the same voltage as was recorded previously when the spark jumped across the gap, and apply this voltage to the transformer for one minute. Insulation tests for a period of over one minute are very unadvisable, as transformers with excellent insulation may be seriously damaged by prolonged insulation tests. The longer the strain to which any insulation is subjected, the shorter the subsequent life of the insulation. Also the greater the applied voltage above the actual operating voltage of the apparatus, the shorter the subsequent life of the insulation. In testing small transformers, the spark gap may be omitted and the voltage of the low pressure coil of the testing transformer measured. This multiplied by the ratio of transformation gives the testing voltage. In an ammeter having a capacity of 50 amperes, the error thus introduced will be less than 1 per cent. if connected continuously in circuit with a current not exceeding three-quarters this capacity. An ammeter of 100 amperes capacity may be used indefinitely in circuit with less than 1 per cent. error up to one-half its capacity, Fig. 2,903.—Transformer insulation test as made when a special high tension transformer be not available. In this method a number of standard transformers, connected as shown may be employed, but great care should be taken to have such transformer cases thoroughly insulated from the ground and from one another, in order to minimize the insulation strains in the testing transformers. Care should be taken to insert in the circuit of each testing transformer a fuse, not in excess of the transformer capacity, which will blow, in case of a break down in the apparatus under test. In testing insulation between secondary and core, disconnect the primary entirely, apply one terminal of the testing transformer to the secondary terminals of the transformer under test, and the other terminal of the testing transformer to the core of the transformer under test. This test should also not be in excess of one minute. The 150 scale ammeter may be left in circuit for an indefinite length of time at one-third its full capacity, and for three minutes at one-half its full capacity, with a negligible error. Ammeters of 200 and of 300 ampere capacities must not continuously carry more than one-quarter of these loads respectively if the readings are to have an accuracy within 1 per cent. nor more than one-half these respective number of amperes for three minutes if the same degree of accuracy be desired. In order to cut or shunt the ammeter out of circuit when not in use, it is customary when wiring the instrument in place, to introduce a switch as a shunt across it; this switch is kept closed except when a measurement is being taken. When currents larger than 300 amperes have to be measured, ammeter Fig. 2,904.—Transformer internal insulation test, sometimes called double normal voltage test, from the fact that most transformers are tested with double normal voltage across their terminals. If either the primary or secondary of the transformer be connected to some source of current with voltage double that of the voltage of the transformer under test, the insulation between adjacent turns, and also the insulation between adjacent layers will be subjected to twice the normal operating voltage. It is good practice to employ high frequency for this test in order to prevent an abnormal current from passing through the transformer. Sixty cycle transformers are usually tested on 133 cycles, and 25 cycle transformers on 60 cycle circuits for this double normal voltage test. It is necessary to insert the resistance in the circuit of the transformer and bring the voltage up gradually, the same as applying other high insulation tests in order to prevent abnormal rises in pressure at the instant of closing the circuit. Ques. What is used in place of instrument shunts for high pressure alternating current measurements? Ans. Instrument transformers. Ques. What important attention should be periodically given to measuring instruments? Ans. They should be frequently tested by comparison with standards that are known to be correct. Electrical measuring instruments, owing to the nature of their construction and the conditions under which they must necessarily be used, are subject to variations in accuracy. This feature is an annoying one on account of the difficulty of detecting it; a meter may, as far as appearances go, be in excellent working order and yet give readings which are not to be relied upon. Ridiculous as it may appear, the average station attendant may frequently be seen straining his eyes to read to tenths of a division on the scale of a meter which, if subjected to test, would show an inaccuracy of over 2 per cent. In testing a meter, by comparing it with a standard, in order to obtain the best results there should be one man at each meter so that simultaneous readings may be taken on both instruments, and the man at the standard meter should maintain the voltage constant while a reading is being taken, by means of a rheostat in the field circuit of the generator supplying the current. Fig. 2,905.—Transformer insulation resistance test. The insulation, besides being able to resist puncture, due to increased voltage, must also have sufficient resistance to prevent any appreciable amount of current flowing between primary and secondary coils. It is, therefore, sometimes important that the insulation resistance between primary and secondary be measured. This can be done, as here shown. Great care should be taken to have all wires thoroughly insulated from the ground, and to have an ammeter placed as near as possible to the terminals of the transformer under test, in order that current leaking from one side of the line to the other, external to the transformer, may not be measured. Great care is required in making this measurement, in order to obtain consistent results.] Each meter should be checked or calibrated at five or six approximately equidistant points over its scale; the adjustable resistance being varied each time to give a deflection on the standard meter of an even number of divisions and the deflection on the other meter recorded at whatever it may be. Having obtained the necessary readings, the calculation of the constant or multiplying factor of the meter undergoing test is next in order. This may best be shown by taking an actual case in which a 150 scale voltmeter is being tested to determine its accuracy. The data and calculations are as follows:
Fig. 2,906.—Transformer winding or ratio test. The object of this test is to check the ratio between the primary and the secondary windings. For this purpose a transformer of known ratio is used as a standard. Connect the transformer under test with a standard transformer as shown. Leave switch S2 open. With the single pole double throw switch in position S1B, the voltmeter is thrown across the terminals of the standard transformer. With the switch in position S1A, the voltmeter is thrown across the terminals of the transformer under test. The voltmeter should be read with the switch in each position. If the winding ratio be the same as that of the standard transformer, the two voltmeter readings will be identical. It may be stated in general that before taking the readings for this test, the zero position of the pointer on the meter tested should be noted, and if it be more than two-tenths of a division off the zero mark, the case of the meter should be removed and the pointer straightened. Furthermore, it will be noticed from the readings here recorded that the test is started at the high reading end of the scale; this is done in order that the pointer may gradually be brought up to this It is obvious from the readings recorded for the 150 scale voltmeter, that as compared with the corresponding deflections of the standard, the former are a trifle low. In order to determine for each observation how much too low they are, it is necessary to divide each reading on the standard by the corresponding reading on the meter tested. The result is the amount by which a deflection of this size on the meter tested must be multiplied in order to obtain the exact reading. This multiplier is called a constant, and as shown, a constant is determined for each of the six observations. The average constant for the six readings is then found, and this is taken as the constant for the meter as a whole; that is, whenever this 150-scale voltmeter is used, each reading taken thereon must be multiplied by 1.007 in order to correct for its inaccuracy. The most convenient and systematic way of registering the constant of a meter is to write it, together with the number of the meter and the date of its calibration, in ink on a cardboard tag and loop the same by means of a string to the handle or some other convenient part of the meter. NOTE.—Transformer polarity test. A test of importance in the manufacture of transformers, and sometimes necessary for the user, is the so called banking or polarity test. The transformers from any particular manufacturer have the leads brought out in such a manner that a transformer of any size can be connected to primary and secondary lines in a given order without danger of blowing the fuses due to incorrect connections. All manufacturers of transformers, however, do not bank transformers in the same way, so that it is necessary in placing transformers of different makes to test for polarity. This is done as shown in fig. 2,906. One transformer is selected as a standard and the leads of the second transformer connected as indicated in the diagram. If the transformers be 1,100-2,200 volts to 110-220, two 110 volt lamps are connected in the secondaries of the transformers as indicated, while the primary of the transformer is connected across the line. In transformers built for two primary and two secondary voltages, it is necessary to test each primary and each secondary. The diagram shows the method of connecting one 2,200 volt coil and one 110 volt coil to the transformer to be tested. When the primary circuit of the transformer under test is closed, and if the secondary leads of the 110 volt coil under test be brought out of the case properly, the two 110 volt lamps should be brightly illuminated. If, on the other hand, the two 110 volt terminals have been reversed, no current will flow through the lamps. If these two terminals be found to be brought out correctly, transfer the secondary leads of the transformer under test to the second 110 volt coil. Upon closing the primary circuit, the lamp should again be brightly illuminated. Repeat this process with each of the secondary coils and the other primary coil, and if the lamps show up brightly in every case on closing the primary circuit, all leads have been properly brought out. If on any tests the lamps do not light up brightly, the leads on the transformer must be so changed as to produce the proper banking. Ques. What are the usual remedies applied to a voltmeter to correct a 3 or 4 per cent. error? Ans. They consist of straightening the pointer, varying the tension of the spiral springs, renewing the jewels in the bearings, altering the value of the high resistance, and, in the case of a direct current instrument, strengthening the permanent magnet. Ques. How is the permanent magnet strengthened? Ans. After detaching it from the instrument, wrap around several turns of insulated wire, and pass through this wire for a short time 3 or 4 amperes of direct current in such a direction as to reinforce the magnet magnetism. Ques. How may the value of the high resistance of a voltmeter be altered? Ans. Determine the resistance of the voltmeter and add or subtract, according as the reading is high or low, a certain length of wire whose resistance is in per cent. of the voltmeter resistance the same as the per cent. of error. NOTE.—The complete calibration of a two scale voltmeter does not, as might be supposed, necessitate that the readings on both scales be checked with standards, for since the resistance corresponding to the one scale is always some multiple of the resistance of the other, the constants of the two scales are proportional. For instance, if S = the reading at the end of the high scale of the voltmeter; S1 = the reading at the end of the low scale of the voltmeter; R = the resistance in the meter corresponding to the high scale; R1 = the resistance in the meter corresponding to the low scale; K = the constant for the high scale, and K1 = the constant for the low scale. Then SK ÷ R = S1K1 ÷ R1 from which K1 = SKR ÷ S1R That is to say, if the respective resistances corresponding to the two scales be known, and the constant of the high scale be determined by comparison with a standard, then by aid of these known values and the maximum readings on the two scales, the constant of the low scale may be calculated. It is also possible to calculate the constant of the high scale if the constant of the low scale be known, together with the values of the resistances corresponding to the two scales; for from the equation previously given. K = RS1K1 ÷ R1S Ques. What is a frequent cause of error in an alternating current meter, and why? Ans. The deterioration of its insulation, which permits the working parts of the instrument coming in contact with the surrounding metal case. A convenient method of testing for deterioration of insulation is shown in fig. 2,905. Fig. 2,907.—Diagrams showing various synchronous converter transformer connections. The diametrical connection is used most frequently as it requires only one secondary coil on each transformer, this being connected to diametrically opposite points on the armature winding. The middle points can be connected together and a neutral obtained the unbalanced three wire direct current having no distorting effect. With diametrical secondaries, the primaries should preferably be connected delta, except with regulating pole converters where they must be connected Y. Diametrical secondaries with delta primaries should not be used with regulating pole converters. Double star connection of secondaries may, however, be used with delta primaries, and is free from the trouble of the triple harmonic of the transformer appearing in the primary. In this case, however, the two secondary neutrals must not be connected with each other. How to Test Generators.—In the operation of electrical stations, many problems dealing with the generators installed therein can be readily solved by the aid of characteristic curves, which bear a relation to the generators similarly as do indicator diagrams to steam engines. Fig. 2,908.—General form of characteristic curves for a series dynamo. The general curve that may be expected is OA. It is obtained practically in the same manner as for the shunt characteristic curve, except that no field rheostat is employed. Commencing with no load or amperes, there will probably be a small deflection noticeable on the voltmeter, due to the residual magnetism. The other readings are taken with successive reductions of main current resistance. The curve OA thus obtained for a certain series generator is practically a straight line at the beginning, representing thereby a proportional increase of voltage with increase of current, but after a certain current is reached (about 20 amperes in this case) the curve flattens and takes a downward direction. The turning point occurs in the characteristic curves of all series generators, and it denotes the stage at which the iron magnet cores become so saturated with lines of magnetic force that they will not readily allow more to pass through them; this turning point is technically known as the point of saturation, and the current corresponding (20 amperes in this case) is called the critical current of the dynamo. The point of saturation in any given series machine is governed by the amount of iron in the magnetic circuit; its position in the curve therefore varies according to the design of the generator as does also the critical current. The value of the latter is important inasmuch as the valuable features of a series generator assert themselves only when the machine is supplying a greater number of amperes than that of the critical current, for if the series generator be worked along that part M A of the curve to the right of the point of saturation it becomes nearly self-regulating as regards current, because as the current increases the voltage drops. In the diagram in addition to the characteristic curve O A, which may more definitely be called an external characteristic curve on account of representing the conditions external to the generator, there is shown a total characteristic curve, O C B. The latter curve represents the relation between the current and the total voltage developed in the armature, and may be plotted from the external characteristic curve if the resistance of the armature between brushes and the resistance of the series field winding be known. For example, assume these combined resistances amount to .6 ohm. At 30 amperes there would be required 30 × .6 = 18 volts to force this current through the armature and field windings. At 30 amperes the external pressure is 65 volts, as shown by the curve O A; the total voltage developed for 30 amperes is, therefore, the external voltage plus the internal voltage or 65 + 18 = 83 volts. Plotting 83 volts for 30 amperes will give one point for the external characteristic curve of this machine, and by determining in like manner the total voltages developed for six or eight different currents over the scale, sufficient data will be at hand for plotting and drawing in the curve O C B. The necessary arrangement or connection of the generator from which it is desired to obtain a characteristic curve, consists in providing a constant motive power so that the machine may be run at a uniform speed, and when the field magnets of the generator are separately excited the field current from the outside source must also be maintained constant, preferably by a rheostat connected in the field of the auxiliary exciting machine. It is also necessary in every case that means be provided for varying the main current of the generator step by step from zero to maximum. This may best be done by employing a water rheostat, as shown in fig. 2,909. Ques. What instruments are needed in making a test of dynamo characteristics? Ans. A voltmeter, ammeter, speed indicator, the usual switches and rheostats. Ques. How is the apparatus connected? Ans. It is connected as shown in fig. 2,910. Ques. Describe the test. Fig. 2,909.—Water rheostat. It consists essentially of a tank of suitable size containing salt water into which are placed two electrodes having means of adjustment of the distance separating them. The solution depends on the voltage. Pure water is seldom used for pressures under 1,000 volts. The size of the tank is determined by the size of the electrodes, and roughly the size of the latter equal the number of amperes. With a current density of one ampere per square inch, a water solution gives a drop of 2,500 to 3,000 volts per inch distance between the plates. Where high voltage is used, the water must be circulated through and from the tank by rubber hose allowing for 2,500 volts, a length of 15 to 20 feet of 1 inch hose to prevent grounding. In place of the arrangement shown above, a barrel may be used for the tank, and for the electrodes, coils of galvanized iron wire. This is the simplest form and is satisfactory. Ques. What does the characteristic curve (fig. 2,911) show? Ans. An examination of the curve shows that the highest Fig. 2,910.—Connections for test of dynamo. During the test, one man should be assigned to the tachometer, another man to the water rheostat, and there should preferably be one man at each of the electrical measuring instruments. In order to enable the man at the tachometer to keep the speed constant, he should be in communication either directly or indirectly with the source of the driving power, and the man at the water rheostat should be in plain view of the man reading the ammeter so that the latter party may signal him for the proper adjustment of the rheostat in order that the desired increase of current be obtained for each set of readings. In some generators, a very slight current results even when the terminals of the machine are actually short circuited; that is, due to residual magnetism in the pole pieces, the lower portion of the curve often terminates, not exactly at zero, but at a point some distance along the current line. The working portion of the curve is from A to C, at which time the machine is supplying a fairly constant voltage. From C to E shows a critical condition of affairs, while the straight portion D O represents the unstable part of the curve caused by the field current being below its proper value. The position of the point C determines the maximum power the machine is capable of developing, being in this case (47.5 × 25) ÷ 746 = 1.59 horse power. Ques. How may the commercial efficiency of a generator be determined? Ans. To obtain the commercial efficiency, the input and output must be found for different loads. The input may be found by running the generator as a motor at its rated speed, loading it by means of a Prony brake. The generator must be stripped of all belting or other mechanical connections, supplied with its normal voltage and full load current, and the pressure of the Prony brake upon its armature shaft or pulley adjusted until the rated speed of the armature is obtained. The data thus obtained is substituted in the formula.
in which The output or electrical horse power for the same load is easily calculated from the formula
After obtaining value for (1) and (2) the commercial efficiency for the load taken is obtained from the formula
Having obtained the commercial efficiency, the difference between the ideal 100 per cent. and the efficiency found will be due to certain losses in the generator. These losses may be classified as 1. Mechanical. The mechanical losses are the friction of the bearings and brushes, and air friction. The electrical losses consist of the eddy current loss, hysteresis loss, armature resistance loss, and field resistance loss. In testing for these losses, the generator to be tested should be belted to a calibrated motor which latter machine should preferably be of the constant pressure, shunt wound type. The friction of the bearings and belt of the generator are determined together by raising the brushes off its commutator and running it at the rated speed by means of the calibrated motor. Fig. 2,911.—Characteristic curve of shunt dynamo. Suppose in making the test, the deflections on the meters for the first readings be 63 volts and 0 amperes, the plotting of these values will give the first point on the curve. Similarly, the second readings with main circuit closed and maximum resistance in the water rheostat may be assumed to be 62.5 volts and 7.5 amperes, which plotted gives the second point B. A still further lowering of the plate will permit a stronger current in the main circuit, and the value of this together with its corresponding voltage will give a third point for the curve. Neither for this reading, however, nor for the following readings of the test should the field rheostat be altered. When six or eight points ranging from zero to a maximum current have been obtained and plotted, a curved line should be drawn through them such as shown through ABCDEFG0, the characteristic curve of the dynamo. While the curve may be sketched in free hand, it should preferably be drawn by the aid of French curves. In case the French curve cannot be exactly made to coincide with all the points as for instance C and D, it should be run in between giving an average result, and smoothing out irregularities, or small errors due to the "personal equation." The meter of course must be correct or calibrated and the readings corrected by the calibration coefficient. The amount of power as ascertained from the calibration curve of the motor for the voltage and current used therein when driving the generator as just explained, is a measure of these two losses. The Fig. 2,912.—Characteristic curves for a compound dynamo. If the machine be over compounded, the characteristic curve has the form of the curve A B, which curve was obtained from a machine over-compounded from 118 to 123 volts, and designed to give 203 amperes at full load. The preliminary arrangements for testing a compound dynamo are similar to those for a shunt generator, and if the shunt across the series field winding be already made up and in position, the readings are taken precisely in the same manner. It is generally considered sufficient if observations be recorded at zero, ¼, ½, ¾ and full load. If it be desired to ascertain the effect which residual magnetism has upon the field magnets the current is decreased after the full load point is reached without opening the circuit, and readings are taken in succession at ¾, ½, ¼ and zero load giving in this case the curve B C D E S. It is thus seen that residual magnetism exerts no small effect upon the voltage obtained at the different loads, for had there been no residual magnetism in the field magnets the curve B C D E S would have coincided with the curve A B. The curve A B, and the straight line A X drawn through the points A and B, are almost identical, and as A X represents the theoretical characteristic curve for the machine, it is seen that compounding is practically perfect. In order to insure such accurate results being obtained, providing the machinery be correctly designed, requires considerable care in taking the readings; for example, each step or load on the ascending curve should not be exceeded before the corresponding deflection is taken, else the residual magnetism will cause the pressure reading to be higher than it actually should be, and the following pressure readings will also be affected in the same manner. In case the shunt to be employed across the series field has not been made up, it is advisable to perform a trial test before taking the readings for the curve as previously described. The trial test consists in taking two readings,—one at no load and the other at full load, the shunt being so adjusted as to length and section that the desired amount of compounding will be obtained in the latter reading with normal voltage at no load. If the first trial fail to produce the desired result by giving too low a voltage at full load, the length of the shunt across the series field should be increased, or its section should be reduced by employing a less number of strips in its makeup; again, if the voltage at full load be higher than that desired, there must be made a decrease in length or an increase of section in the shunt employed. The friction of the brushes can very conveniently be determined next by lowering them on the commutator and giving them the proper tension. The increase in power resulting from the greater current that will now be taken by the motor to run the dynamo at its rated speed, will be a measure of this loss. In general, its value will be about .5 per cent. of the total power required to drive the dynamo at full load, and this also will remain constant at all loads. The friction of the air upon the moving armature of the dynamo cannot be determined experimentally, but theoretically this loss is small and may be estimated as .5 per cent.; it is also constant at all loads. The core loss may be determined experimentally by exciting the field magnets of the dynamo with the normal full load field current through the magnet coils, and noting the increase of power required by the motor to maintain the rated speed of the dynamo thus excited under no load, over that necessary under the same conditions with no field excitation. This increase of power will be the value of the core loss. The core loss is approximately 3 per cent. of the power required to operate the dynamo at full load, and it is constant at varying loads. If it be desired to divide the core loss into its component parts, it is necessary also to run the dynamo under the same conditions as before with field excitation but at half its rated speed. If, then, H = the power lost in hysteresis at rated speed, there may be formed the two following equations:
from which the elimination of H will give E = 2T - 4S. The value of the eddy current loss thus found will be about 1½ per cent., and constant at all loads. Having previously ascertained the power lost in both eddy currents and hysteresis, and knowing now the power lost in eddy currents alone, it is easy to find that lost in hysteresis by simply subtracting the latter known value from the former. The value of the hysteresis loss is therefore approximately 1½ per cent., and it is constant at different loads. There yet remains to be determined the armature resistance loss and the field resistance loss. As for the calibrated motor, this may be disconnected from the dynamo, as it need not be used further in the test. The armature resistance is the resistance of the armature winding of the dynamo, between the commutator bars upon which press the positive and negative brushes. Assume that the value of the armature IR × I = I2R watts or, expressed in horse power it is I2R ÷ 746 At full load it is usually about 2 per cent. of the total power required to drive the generator fully loaded. The armature resistance loss varies in proportion to the load, in fact, as the last expression shows, it increases as the square of the armature current. The field resistance loss is calculated in the same manner as just explained for the armature resistance loss, it being equal in horse power to the square of the full load field current multiplied by the resistance of the field winding and divided by 746. In a shunt dynamo it is practically constant at 2 per cent. of the total power at full load, but in a series or in a compound generator it will vary in proportion to the load. HAWKINS PRACTICAL LIBRARY IN HANDY POCKET FORM PRICE $1 EACH They are not only the best, but the cheapest work published on Electricity. Each number being complete in itself. Separate numbers sent postpaid to any address on receipt of price. They are guaranteed in every way or your money will be returned. Complete catalog of series will be mailed free on request. ELECTRICAL GUIDE, NO. 1 Containing the principles of Elementary Electricity, Magnetism, Induction, Experiments, Dynamos, Electric Machinery. ELECTRICAL GUIDE, NO. 2 The construction of Dynamos, Motors, Armatures, Armature Windings, Installing of Dynamos. ELECTRICAL GUIDE, NO. 3 Electrical Instruments, Testing, Practical Management of Dynamos and Motors. ELECTRICAL GUIDE, NO. 4 Distribution Systems, Wiring, Wiring Diagrams, Sign Flashers, Storage Batteries. ELECTRICAL GUIDE, NO. 5 Principles of Alternating Currents and Alternators. ELECTRICAL GUIDE, NO. 6 Alternating Current Motors, Transformers, Converters, Rectifiers. ELECTRICAL GUIDE, NO. 7 Alternating Current Systems, Circuit Breakers, Measuring Instruments. ELECTRICAL GUIDE, NO. 8 Alternating Current Switch Boards, Wiring, Power Stations, Installation and Operation. ELECTRICAL GUIDE, NO. 9 Telephone, Telegraph, Wireless, Bells, Lighting, Railways. ELECTRICAL GUIDE, NO. 10 Modern Practical Applications of Electricity and Ready Reference Index of the 10 Numbers. Theo. Audel & Co., Publishers. Transcriber Notes: The illustrations have been moved so that they do not break up paragraphs and so that they are near to the text they illustrate. Misprints in the table SAVING DUE TO HEATING THE FEED WATER, Pg. 1936 have been corrected, they are:
In the original text, there are two Fig. 2769's and two Fig. 2770's. The second of each has had an "A" suffix added, i.e. 2769A and 2770A. On line 10984 the word "impedence" was corrected to "impedance". Inconsistent spelling and hyphenation has been left as in the original. |