CHAPTER XLIX ALTERNATORS

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Use of Alternators.—The great increase in the application of electricity for supplying power and for lighting purposes in industry, commerce, and in the home, is due chiefly to the economy of distribution of alternating current.

Direct current may be used to advantage in densely populated districts, but where the load is scattered, it requires, on account of its low voltage, too great an investment in distributing lines. In such cases the alternator is used to advantage, for while commutators can be built for collecting direct current up to 1,000 volts, alternators can be built up to 12,000 volts or more, and this voltage increased, by step up transformers of high economy, up to 75,000 or 100,000 volts. Since the copper cost is inversely as the square of the voltage, the great advantage of alternating current systems is clearly apparent.

The use of alternating current thus permits a large amount of energy to be economically distributed over a wide area from a single station, not only reducing the cost of the wiring, but securing greater economy by the use of one large station, instead of several small stations.

The higher voltages generated by alternators enables the transmission of electrical energy to vastly greater distances than possible by a direct current system, so that the energy from many waterfalls that otherwise would go to waste may be utilized.

Classes of Alternator.—There are various ways of classifying alternators. They may be divided into groups, according to: 1, the nature of the current produced; 2, type of drive; 3, method of construction; 4, field excitation; 5, service requirements, etc.

From these several points of view, alternators then may be classified:

1. With respect to the current, as:

  • a. Single phase;
  • b. Polyphase.

2. With respect to the type of drive, as:

  • a. Belt or chain driven;
  • b. Direct connected.

3. With respect to construction, as:

  • a. Revolving armature;
  • b. Revolving field;
  • c. Inductor.
  • Homopolar and heteropolar.

4. With respect to mode of field excitation, as:

  • a. Self-exciting;
  • b. Separately excited;
  • Exciter direct connected, or gear driven.
  • c. Compositely excited.

5. With respect to service requirements, as:

  • a. Slow speed;
  • b. Fly wheel;
  • c. High speed;
  • d. Water wheel type;
  • e. Turbine driven.

Single Phase Alternators.—As a general rule, when alternators are employed for lighting circuits, the single phase machines are preferable, as they are simpler in construction and do not generate the unbalancing voltages often occurring in polyphase work.

Fig. 1,370.—Elementary four pole single phase alternator. It has four "inductors" whose pitch is the same as the pole pitch. They are connected in series and terminate at the two collector rings as shown. The poles being alternate N and S, it is evident that there will be two cycles of the current per revolution of the armature. For any number of poles then the number of cycles equals the number of poles divided by two. Applying Fleming's rule for induced currents, the direction of the current induced in the inductors is easily found as indicated by the arrows. The field magnets are excited by coils supplied with direct current, usually furnished from an external source; for simplicity this is not shown. The magnets may be considered as of the permanent type.

Ques. What are the essential features of a single phase alternator?

Ans. Fig. 1,370 shows an elementary single phase alternator. It consists of an armature, with single phase winding, field magnets, and two collector rings and brushes through which the current generated in the armature passes to the external circuit.

Ques. In what respect do commercial machines differ mostly from the elementary alternator shown in fig. 1,370, and why?

Ans. They have a large number of poles and inductors in order to obtain the desired frequency, without excessive speed, and electromagnets instead of permanent magnets.

Fig. 1,371.—Developed view of elementary single phase four pole alternator and sine curve showing the alternating current or pressure generated during one revolution. The armature is here shown as a flat surface upon which a complete view of the winding is seen. If M be any position of an inductor, by projecting up to the curve gives N, the corresponding value of the current or pressure. Magnetic lines are shown at the poles representing a field decreasing in intensity from a maximum at the center to zero at points half way between the poles, this being the field condition corresponding to the sine form of wave. In actual machines the variation from the sine curve is considerable in some alternators. See figs. 1,247 and 1,248.

Ques. In actual machines, why must the magnet cores be spaced out around the armature with considerable distance between them?

Ans. In order to get the necessary field winding on the cores, and also to prevent undue magnetic leakage taking place, laterally from one limb to the next of opposite sign.

Ques. Is there any gain in making the width of the armature coils any greater than the pole pitch, and why?

Ans. No, because any additional width will not produce more voltage, but on the contrary will increase the resistance and inductance of the armature.

Fig. 1,372.—Elementary four pole two phase alternator. The winding consists of one inductor per phase per pole, that is, four inductors per phase, the inductors of each phase being connected in series by the "connectors" and terminating at the collector rings. This arrangement requires four collector rings, giving two independent circuits. The pitch of the inductors of each phase is equal to the pole pitch, and the phase difference is equal to one-half the pole pitch, that is, phase B winding begins at B, a point half-way between inductors A and A' of phase A winding. Hence when the current or pressure in phase A is at a maximum, in the ideal case, when inductor A for instance is under the center of a pole, the current or pressure in B is zero, because B is then half-way between the poles.

Polyphase Alternators.—A multiphase or polyphase alternator is one which delivers two or more alternating currents differing in phase by a definite amount.

For example, if two armatures of the same number of turns each be connected to a shaft at 90 degrees from each other and revolved in a bipolar field, and each terminal be connected to a collector ring, two separate alternating currents, differing in phase by 90 degrees, will be delivered to the external circuit. Thus a two phase alternator will deliver two currents differing in phase by one-quarter of a cycle, and similarly a three phase alternator (the three armatures of which are set 120 degrees from each other) will deliver three currents differing in phase by one-third of a cycle.

In practice, instead of separate armatures for each phase, the several windings are all placed on one armature and in such sequence that the currents are generated with the desired phase difference between them as shown in the elementary diagrams 1,372 and 1,373 for two phase current, and figs. 1,374 and 1,375 for three phase current.

Fig. 1,373.—Developed view of elementary two phase four pole alternator and sine curves, showing the alternating current or pressure generated during one revolution of the armature. The complete winding for the three phases are here visible, the field magnets being represented as transparent so that all of the inductors may be seen. By applying Fleming's rule, as the inductors progress under the poles, the directions and reversals of current are easily determined, as indicated by the sine curves. It will be seen from the curves that four poles give two cycles per revolution. Inductors A, and B are lettered to correspond with fig. 1,372, with which they should be compared.

Ques. What use is made of two and three phase current?

Ans. They are employed rather for power purposes than for lighting, but such systems are often installed for both services.

Ques. How are they employed in each case?

Ans. For lighting purposes the phases are isolated in separate circuits, that is, each is used as a single phase current. For driving motors the circuits are combined.

Fig. 1,374.—Elementary four pole three phase alternator. There are three sets of inductors, each set connected in series and spaced on the drum with respect to each other two-thirds pole pitch apart. As shown, six collector rings are used, but on actual three phase machines only three rings are employed, as previously explained. The inductors have distinctive coverings for the different phases. The arrows indicate the direction in which the induced pressures tend to cause currents.

Ques. Why are they combined for power purposes?

Ans. On account of the difficulty encountered in starting a motor with single phase current.

Ferarris, of Italy, in 1888 discovered the important principle of the production of a rotating magnetic field by means of two or more

Fig. 1,375.—Elementary four pole three-phase alternator and sine curves showing current or pressure conditions for one revolution. Six collector rings are shown giving three independent circuits. The pitch of the inductors for each phase is the same as the pole pitch, and the phase difference is equal to two-thirds of the pole pitch, giving the sequence of current or pressure waves as indicated by the sine curves. The waves follow each other at ? period, that is, the phase difference is 120 degrees. Inductors A, B, and C, the beginning of each phase winding, are lettered to correspond with fig. 1,374, with which they should be compared.

alternating currents displaced in phase from one another, and he thus made possible by means of the induction motor, the use of polyphase currents for power purposes.

Ques. What is the difficulty encountered in starting a motor with single phase current?

Ans. A single phase current requires either a synchronous motor to develop mechanical power from it, or a specially constructed motor of dual type, the idea of which is to provide a method of getting rotation by foreign means and then to throw in the single phase current for power.

Fig. 1,376.—Diagram of six phase winding with star grouping, being equivalent to a three phase winding in which the three phases are disconnected from each other and their middle points united at a common junction.

Fig. 1,377.—Diagram of six phase winding with mesh grouping.

Six Phase and Twelve Phase Windings.—These are required for the operation of rotary converters. The phase difference in a six phase winding is 60 degrees and in a twelve phase winding 30 degrees. A six phase winding can be made out of a three phase winding by disconnecting the three phases from each other, uniting their middle points at a common junction, as shown by diagram fig. 1,376. This will give a star grouping with six terminals.

In the case of a mesh grouping, each of the three phases must be cut into two parts and then reconnected as shown in fig. 1,377.

Fig. 1,378.—Diagram of twelve phase winding star grouping.

Fig. 1,379.—Diagram of six phase winding consisting of combination of mesh and star grouping.

As the phase difference of a twelve phase winding is one-half that of a six phase winding, the twelve phases may be regarded as a star grouping of six pairs crossed at the middle point of each pair as shown in fig. 1,378, or in mesh grouping for converters they may be arranged as a twelve pointed polygon. They may also be grouped as a combination of mesh and star as shown in fig. 1,379, which, however, is not of general interest.

Belt or Chain Driven Alternators.—The mode in which power is transmitted to an alternator for the generation of current is governed chiefly by conditions met with where the machine is to be installed.

In many small power stations and isolated plants the use of a belt drive is unavoidable. In some cases the prime mover is already installed and cannot be conveniently arranged for direct connection, in others the advantage to be gained by an increase in speed more than compensates for the loss involved in belt transmission.

Fig. 1,380.—Belt-driven alternator. By use of a belt, any desired speed ratio is obtained, enabling the use of a high speed alternator which, being smaller than one of slow speed, is cheaper. It affords means of drive for line shaft and has other advantages, but requires considerable space and is not a "positive" drive. Belting exerts a side pull which results in friction and wear of bearings. Means for tightening the belt as shown in fig. 1,381, or equivalent, must be provided.

There are many places where belted machines may be used advantageously and economically. They are easily connected to an existing source of power, as, for instance, a line shaft used for driving other machinery, and for comparatively small installations they are lower in first cost than direct connected machines. Moreover, when connected to line shaft they are run by the main engine which as a rule is more efficient than a small engine direct connected.

Where there is sufficient room between pulley centers, a belt is a satisfactory medium for power transmission, and one that is largely used. It is important that there be liberal distance between centers, especially in the case of generators or motors belted to a medium or slow speed engine, because, owing to the high speed of rotation of the electric machines, there is considerable difference in their pulley diameters and the drive pulley diameter; hence, if they were close together, the arc of contact of the belt with the smaller pulley would be appreciably reduced, thus diminishing the tractive power of the belt.

Fig. 1,381.—Sub-base and ratchet device for moving alternator to tighten belt. A ratchet A, operated by lever B, works the block C by screw connection, causing it to move the block. The latter, engaging with the frame, causes it to move, thus providing adjustment for belt. After tightening belt, the bolts D, which pass through the slots in the sub-base, are tightened, thus securing the machine firmly in position.

Ques. What provision should be made in the design of an alternator to adapt it to belt drive?

Ans. Provision should be made for tightening the belt.

Fig. 1,382.—Allis-Chalmers pedestal type, belted alternator. The bearings are of the ring oiling form with large oil reservoirs. The bearings have spherical seats and are self aligning.

Ques. How is this done?

Ans. Sometimes by an idler pulley, but usually by mounting the machine on a sub-base provided with slide rails, as in fig. 1,381, the belt being tightened by use of a ratchet screw which moves the machine along the base.

Fig. 1,383.—Diagram illustrating rule for horse power transmitted by belts. A single belt travelling at a speed of 1,000 feet per minute will transmit one horse power; a double belt will transmit twice that amount, assuming that the thickness of a double belt is twice that of a single belt. This is conservative practice, and a belt so proportioned will do the work in practically all cases. The above rule corresponds to a pull of 33 lbs. per inch of width. Many designers proportion single belts for a pull of 45 lbs. For double belts of average thickness, some writers say that the transmitting efficiency is to that of single belts as 10 is to 7. This should not be applied to the above rule for single belts, as it will give an unnecessarily large belt.

Ques. Give a rule for obtaining the proper size of belt to deliver a given horse power.

Ans. A single belt travelling at a speed of one thousand feet per minute will transmit one horse power; a double belt will transmit twice that amount.

This corresponds to a working strain of 33 lbs. per inch of width for single belt, or 66 lbs. for double belt.

Many writers give as safe practice for single belts in good condition a working tension of 45 lbs. per inch of width.

Ques. What is the best speed for maximum belt economy?

Ans. From 4,000 to 4,500 feet per minute.

EXAMPLE.—What is the proper size of double belt for an alternator having a 16 inch pulley, and which requires 50 horse power to drive it at 1,000 revolutions per minute full load?

The velocity of the belt is

circumference in feet × revolutions = feet per minute
16

× .1416 × 1,000 = 4,188.
12

Horse power transmitted per inch width of double belt at 4,188 feet speed

4,188
2 ×
= 8.38.
1,000

Fig. 1,384.—Fort Wayne revolving field belt driven alternator. It is designed for belted exciter, having a shaft extension at the collector ring end for exciter driving pulley.

Width of double belt for 50 horse power

50÷8.38=5.97, say 6 inch.

Ques. What are the advantages of chain drive?

Ans. The space required is much less than with belt drive, as the distance between centers may be reduced to a minimum. It is a positive drive, that is, there can be no slip. Less liability of becoming detached, and, because it is not dependent on frictional contact, the diameters of the sprockets may be much less than pulley diameter for belt drive.

Figs. 1,385 and 1,386.—Diagram showing the distinction between direct connected and direct coupled units. In a direct connected unit, fig. 1,385, the engine and generator are permanently connected on one shaft, there being one bed plate upon which both are mounted. An engine and generator are said to be direct coupled when each is independent, as in fig. 1,386 being connected solely by a jaw or friction clutch or equivalent at times when it is desired to run the generator. At other times the generator may be disconnected and the engine run to supply power for other purposes.

Ques. What are some objections?

Ans. A lubricant is required for satisfactory operation, which causes more or less dirt to collect on the chain, requiring frequent cleaning; climbing of teeth when links and teeth become worn; noise and friction.

Fig. 1,387.—Engberg direct connected, or "engine type" alternator. In many places direct connected units are used, owing to the great saving in floor space, convenience of operation, and absence of belts.

Direct Connected Alternators.—There are a large number of cases where economy of space is of prime importance, and to meet this condition the alternator and engine are direct connected, meaning, that there is no intermediate gearing such as belt, chain, etc., between engine and alternator.

One difficulty encountered in the direct connection of engine and alternator is the fact that the most desirable rotative speed of the engine is less than that of the alternator. Accordingly a compromise is made by raising the engine speed and lowering the alternator speed.

The insistent demand for direct connected units in the small and medium sizes, especially for direct current units, was the chief cause resulting in the rapid and high development of what is known as the "high speed automatic engine."

Increasing the engine speed means that more horse power is developed for any given cylinder dimensions, while reducing the speed of the generator involves that the machine must be larger for a given output, and in the case of an alternator more poles are required to obtain a given frequency, resulting in increased cost.

The compactness of the unit as a whole, simplicity, and general advantages are usually so great as to more than offset any additional cost of the generator.

Fig. 1,388.—Crocker-Wheeler 2,000 kva. 2,400 volt coupled type alternator. The coupled type of alternator is desirable for use with steam, gas, and oil engines, and water wheels where it is inconvenient to mount the alternator on the engine shaft or to extend the engine base to accommodate a bearing. This type consists of alternator complete with shaft and bearings similar to belt type machines, but with bearings not necessary designed for the side pull of belts.

Ques. What is the difference between a direct connected and a direct coupled unit?

Ans. A direct connected unit comprises an engine and generator permanently connected; direct coupling signifies that engine and generator are each complete in itself, that is, having two bearings, and are connected by some device such as friction clutch, jaw clutch, or shaft coupling.

Revolving Armature Alternators.—This type of alternator is one which has its parts arranged in a manner similar to a dynamo, that is, the armature is mounted on a shaft so it can revolve while the field magnets are attached to a circular frame and arranged radially around the armature, as shown in fig. 1,389. It may be single or polyphase, belt driven, or direct connected.

Fig. 1,389.—Revolving armature alternator. Revolving armatures are suitable for machines generating current at comparatively low pressure, as no difficulty is experienced in collecting such current. Revolving armature alternators are also suitable for small power plants, isolated lighting plants, where medium or small size machines are required.

Ques. When is the revolving type of armature used and why?

Ans. It is used on machines of small size because the pressure generated is comparatively low and the current transmitted by the brushes small, no difficulty being experienced in collecting such a current.

Fig. 1,390.—Ring wound dynamo arranged as alternator by replacing commutator with collector rings connected to the winding at points 180° apart.

Ques. Could a dynamo be converted into an alternator?

Ans. Yes.

Ques. How can this be done?

Ans. By placing two collector rings on one end of the armature and connecting these two rings to points in the armature winding 180° apart, as shown in fig. 1,390.

Ques. Would such arrangement as shown in fig. 1,390 make a desirable alternator?

Ans. No.

Alternating current windings are usually different from those used for direct currents. One distinction is the fact that a simple open coil winding may be, and often is, employed, but the chief difference is the intermittent action of the inductors.

In a direct current Gramme ring winding a certain number of coils are always active, while those in the space between the pole pieces are not generating. In this way a practically steady pressure is produced by a large fraction of the coils.

In the case of an alternator all of the coils are either active or inactive at one time. Hence, the winding need cover only as much of the armature as is covered by the pole pieces.

Fig. 1,391.—Engberg alternating current generating set; shown also in cross section in fig. 1,387. The set comprises a vertical engine and alternator, direct connected and placed on one base. The lubrication system comprises an oil pump situated in the base of the engine, pumping the oil from an oil reservoir up into a sight feed oil cup which leads to a distributing oil trough on the inside of the engine frame, from here oil pipes lead to all movable bearings, which are grooved to insure proper distribution of oil. The oil is drained from bearings into the base, filtered and re-pumped. A water shed partition is provided in the engine frame, preventing any water passing from the cylinder down into the engine base and mixing with the oil, consequently leaving good, clean oil in the oil reservoir at all times. The details of the lubrication system are shown in fig. 1,387.

Revolving Field Alternators.—In generating an electric current by causing an inductor to cut magnetic lines, it makes no difference whether the cutting of the magnetic lines is effected by moving an inductor across a magnetic field or moving the magnetic field across the inductor.

Fig. 1,392.—Allis-Chalmers revolving field self-contained belted type alternator.

Motion is purely a relative matter, that is, an object is said to move when it changes its position with some other object regarded as stationary; it may be moving with respect to a second object, and at the same time be at rest with respect to a third object. Thus, a dory has a speed of four miles per hour in still water; if it be run up stream against a current flowing four miles per hour it would move at that speed with respect to the water, yet remain at rest with respect to the earth.

It must be evident then that motion, as stated, being a purely relative matter, it makes no difference whether the armature of a generator move with respect to the field magnets, or the field magnets move with respect to the armature, so far as inducing an electric current is concerned.

Fig. 1,393.—Marine view, showing that motion is purely a relative matter. In order that there may be motion something must be regarded as being stationary. In the above illustration a catboat is shown at anchor in a stream which is flowing at a rate of four miles per hour in the direction of the arrow. The small dory running at a speed of four miles per hour against the current is moving at that velocity relative to the current, yet is at a standstill relative to the catboat. In this instance both catboat and dory are moving with respect to the water if the latter be regarded as stationary. Again if the earth be regarded as being stationary, the two boats are at rest and the water is moving relative to the earth.

For alternators of medium and large size there are several reasons why the armature should be stationary and the field magnets revolve, as follows:

1. By making the armature stationary, superior insulation methods may be employed, enabling the generation of current at very much higher voltage than in the revolving armature type.

2. Because the difficulty of taking current at very high pressures from collector rings is avoided.

The field current only passes through the collector rings. Since the field current is of low voltage and small in comparison with the main current, small brushes are sufficient and sparking troubles are avoided.

Fig. 1,394.—Diagram showing essential parts of a revolving field alternator and method of joining the parts in assembling.

3. Only two collector rings are required.

4. The armature terminals, being stationary, may be enclosed permanently so that no one can come in contact with them.

Ques. What names are usually applied to the armature and field magnets with respect to which moves?

Ans. The "stator" and the "rotor."

The terms armature and field magnets are to be preferred to such expressions. An armature is an armature, no matter whether it move or be fixed, and the same applies to the field magnets. There is no good reason to apply other terms which do not define the parts.

Ques. Explain the essential features of a revolving field alternator.

Ans. The construction of such alternators is indicated in the diagram, fig. 1,394. Attached to the shaft is a field core, which carries the latter, consisting of field coils fitted on pole pieces which are dovetailed to the field core. The armature is built into the frame and surrounds the magnets as shown. The field current, which is transmitted to the magnets by slip rings and brushes, consists of direct current of comparatively low pressure, obtained from some external source.

Fig. 1,395.—Western Electric stationary armature and frame of engine driven alternator. It is of cast iron and surrounds the laminated iron core in which the armature windings are embedded. Heavy steel clamping fingers hold the core punchings in place and numerous ventilating ducts are provided in the core at frequent intervals to allow free circulation of cool air. The armature coils are form wound, insulated, and retained in the core slots by means of wedges.

Inductor Alternators.—In this class of alternator both armature and field magnets are stationary, a current being induced in the armature winding by the action of a so called inductor in moving through the magnetic field so as to periodically vary its intensity.

Figs. 1,396 and 1,397.—Elementary inductor alternator; diagram showing principle of operation. It consists of a field magnet, at the polar extremities of which is an armature winding both being stationary as shown. Inductors consisting of iron discs are arranged on a shaft to rotate through the air gap of the magnet poles. Now in the rotation of the inductors, when any one of them passes through the air gap as in fig. 1,396, the reluctance or magnetic resistance of the air gap is greatly reduced, which causes a corresponding increase in the number of magnetic lines passing through the armature winding. Again as an inductor passes out of the air gap as in fig. 1,397, the number of magnetic lines is greatly reduced; that is, when an inductor is in the air gap, the magnetic field is dense, and when no inductor is in the gap, the field is weak; a variable flux is thus made to pass through the armature winding, inducing current therein. The essential feature of the inductor alternator is that iron only is revolving, and as the design is usually homopolar, the magnetic flux in its field coils is not alternating, but undulating in character. Thus, with a given maximum flux through each polar mass, the total number of armature turns required to produce a given voltage is just twice that which is required in an alternator having an alternating instead of an undulating flux through its field windings. The above and the one shown in figs. 1,398 and 1,399 are examples of real inductor alternators, those shown in the other cuts are simply so called inductor alternators, the distinction being that, as above, the inductor constitutes no part of the field magnet.

Ques. What influence have the inductors on the field flux?

Ans. They cause it to undulate; that is, the flux rises to a maximum and falls to a minimum value, but does not reverse.

Ques. How does this affect the design of the machine as compared with other types of alternator?

Ans. With a given maximum magnetic flux through each polar mass, the total number of armature turns necessary to produce a given pressure is twice that which is required in an alternator having an alternating flux through its armature windings.

Figs. 1,398 and 1,399.—A low tension ignition system with an inductor magneto of the oscillating type. The inductor E is rotated to and fro by means of a link R, one end of which is attached to the inductor crank, and the other to the igniter cam C. Two views are shown: immediately before and after sparking. S is the grounded electrode of the igniter; T an adjustable hammer which is secured in position by a lock nut N.

Ques. Is the disadvantage due to the necessity of doubling the number of armature turns compensated in any way?

Ans. Yes, the magnetic flux is not reversed or entirely changed in each cycle through the whole mass of iron in the armature, the abrupt changes being largely confined to the projections on the armature surface between the coils.

Ques. What benefit results from this peculiarity?

Ans. It enables the use of a very high magnetic flux density in the armature without excessive core loss, and also the use of a large flux without an excessive increase in the amount of magnetic iron.

The use of a large flux permits a reduction in the number of armature turns, thus compensating, more or less, for the disadvantage due to the operation of only one-half of the armature coils at a time.

Figs. 1,400 and 1,401.—One form of inductor alternator. As shown, the frame carries the stationary armature, which is of the slotted type. Inside of the armature is the revolving inductor, provided with the projections built up of wrought iron or steel laminations. The circular exciting coil is also stationary and encircles the inductor, thus setting up a magnetic flux around the path indicated by the dotted line, fig. 1,401. The projecting poles are all, therefore, of the same polarity, and as they revolve, the magnetic flux sweeps over the coils. Although this arrangement does away with collector rings, the machines are not so easily constructed as other types, especially in the large sizes. The magnetizing coil becomes large and difficult to support in place, and would be hard to repair in case of breakdown. Inductor alternators have become practically obsolete, except in special cases, as inductor magnetos used for ignition and other purposes requiring a very small size machine. The reasons for the type being displaced by other forms of alternator are chiefly because only half as great a pressure is obtained by a flux of given amount, as would be obtained in the ordinary type of machine. It is also more expensive to build two armatures, to give the same power, than to build one armature. This type has still other grave defects, among which may be mentioned enormous magnetic leakage, heavy eddy current losses, inferior heat emissivity, and bad regulation.

Classes of Inductor Alternator.—There are two classes into which inductor alternators may be divided, based on the mode of setting of their polar projections:

1. Homopolar machines;

2. Heteropolar machines.

Homopolar Inductor Alternators.—In this type the positive polar projections of the inductors are set opposite the negative polar projections as shown in fig. 1,402. When the polar projections are set in this manner, the armature coils must be "staggered" or set displaced along the circumference with respect to one another at a distance equal to half the distance from the positive pole to the next positive pole.

Figs. 1,402 and 1,403.—Homopolar and heteropolar "inductors". Homopolar inductors have their N and S poles opposite each other, while in the heteropolar type, they are "staggered" as shown.

Heteropolar Inductor Alternators.—Machines of this class are those in which the polar projections are themselves staggered, as shown in fig. 1,403, and therefore, do not require the staggering of the armature coils. In this case, a single armature of double width may be used, and the rotating inductor then acts as a heteropolar magnet, or a magnet which presents alternatively positive and negative poles to the armature, instead of presenting a series of poles of the same polarity as in the case of a homopolar magnet.

Use of Inductor Alternators.—Morday originally designed and introduced inductor alternators in 1866. They are not the prevailing type, as their field of application is comparatively narrow. They have to be very carefully designed with regard to magnetic leakage in order to prevent them being relatively too heavy and costly for their output, and too defective with respect to their pressure regulation, other defects being heavy eddy current losses and inferior heat conductance.

Hunting or Singing in Alternators.—Hunting is a term applied to the state of two parallel connected alternators running out of step, or not synchronously, that is, "see sawing." When the current wave of an alternator is peaked and two machines are operated in parallel it is very difficult to keep them in step, that is in synchronism. Any difference in the phase relation which is set up by the alternation will cause a local or synchronizing current to flow between the two machines and at times it becomes so great that they must be disconnected.

Fig. 1,404.—Revolving field of Fort Wayne alternator equipped with amortisseur winding. The object of this winding is to check any tendency toward hunting when the alternator is to be run as a synchronous motor, either for rotary condenser or power service. The amortisseur winding consists of heavy copper bars, placed around and through the pole faces and short circuited at the ends by heavy copper rings; it serves as a starting winding to bring the rotor up to speed as an induction motor, and also serves as a damping device to neutralize any tendency toward "hunting" caused by variation in speed of the generator supplying the current.

Alternators which produce a smooth current wave and are maintained at uniform speed by properly designed governors, operate fairly well in parallel, but are not entirely free from hunting, and other means are provided to overcome the difficulty.

When heavy copper flanges, called dampers, are put over the polar projections or copper bars laid in grooves on the pole face and short circuited by connecting rings (called amortisseur winding), the powerful induced currents which are produced when the alternators get out of step tend to quickly re-establish the phase relation.

Fig. 1,405.—Westinghouse field with amortisseur or "damper" winding for 75 kva. and larger belted alternators, which prevents hunting and reduces eddy currents in the pole pieces. The copper bars of the amortisseur cage winding are arranged in partially closed slots in the pole pieces.

Two examples of a field provided with amortisseur[4] winding are shown in figs. 1,404 and 1,405.

[4] NOTE.—Amortisseur windings are often erroneously called "squirrel cage" windings on account of similarity of construction. The latter term should be reserved for its proper significance as being the name of the type of armature winding generally used for induction motors, the name being suggested by the resemblance of the finished armature to the wheel of a squirrel cage. A comparison of figs. 1,405 and 1,746 will show the distinction. In a squirrel cage winding there is a large number of bars uniformly spaced; an amortisseur winding consists of a comparatively small number of bars, usually unevenly spaced, that is they are divided into groups with considerable space between the groups, as in fig. 1,405, and less pronounced in fig. 1,404. The bars are short circuited by rings the same as in squirrel cage winding.

Fig. 1,406.—Diagram of monocyclic system, showing monocyclic armature and transformer connections. The monocyclic system is a single phase system primarily intended for the distribution of lights with an incidental load of motors. The lighting load is entirely connected to one single phase circuit, and the motors are started and operated from this circuit with the assistance of the teazer wire. The long coil indicates the main winding of the armature, which is similar in its arrangement and size to the ordinary armature winding of a single phase alternator. The short coil which connects at one end to the middle point of the coil above mentioned, and at the other to a third collector ring is called the "teazer" coil. Its use is to generate a pressure in quadrature with that of the main coil. This pressure is combined with the main pressure of the alternator by transformers, so as to give suitable phase relations for operating induction motors. In the diagram the voltage has been assumed to be 2,080 volts, and the voltages marked to correspond with the generated pressure. The coils of the alternator armature are connected, as shown, to two main leads and to a teazer wire. Between each end of the main coil and the end of the teazer coils, a resultant pressure is generated. These resultants are about 12 per cent. larger than half the main pressure. They also have a phase difference.

Monocyclic Alternators.—This type of alternator was designed prior to the introduction of the polyphase systems, to overcome the difficulties encountered in the operation of single phase alternators as motors. A single phase alternator will not start from rest as a motor, but must first be started and brought up to the proper speed before being connected with single phase mains. This condition constituted a serious difficulty in all cases where the motor had to be stopped and started at comparatively frequent intervals.

Fig. 1,407.—Monocyclic system diagram showing transformer connections.

Fig. 1,408.—Diagram showing section of monocyclic alternator armature illustrating the armature winding. The main coils are wound on every other tooth, and the teazer coils are placed in quadrature with them, as shown.

The monocyclic alternator is a single phase machine provided with an additional coil, called a teaser coil, wound in two phase relationship with, and connected to the center of the main single phase coil. It is provided with three collector rings; two for the single phase coil, and one for the free end of the teaser coil.

Fig. 1,409.—Diagram showing connections of General Electric Monocyclic alternator. For 2,300 volt machine, connect as shown by solid lines. For 1,150 volt machine, omit connections A to B, C to D, E to F, and G to H, and connect as shown by dotted lines. The armature of a standard monocyclic alternator rotates in a counter clockwise direction facing the commutator. When the alternator is loaded, the voltage between the teazer coil and the two terminals of the main coil may be different; therefore, it is necessary to have the commutator connected in corresponding ends of the main coil. If the machine has not been arranged for clockwise rotation, the following change in the connections on the commutator-collector must be made if the machine is to be run in parallel with another. Fig. 1,410 shows the connections of monocyclic alternators. In fig. 1,409, the studs on the commutator-collector marked 1 and 6 are the terminals of the main coil. These should be reversed. The numbers are stamped on the ends of the stud and may be seen with the assistance of a mirror. By reference to this diagram it is a simple matter to trace out the connections with a magneto, after the armature leads are disconnected and the brushes raised.

By this arrangement ordinary single phase incandescent lighting can be accomplished by means of a single pair of wires taken from the single phase coil. Where three phase motors have to be operated, however, a third wire, called the power wire, which is usually smaller than the main single phase wires is carried to the point at which the motor is located, and by the use of two suitably connected transformers three phase currents are obtained from the combined single phase and power wires for operating the motors.

Fig. 1,410.—Diagram showing connections of General Electric monocyclic alternator. The solid lines show standard connections for counter-clockwise rotation; the broken lines show connection changed for clockwise rotation.

Fig. 1,406 shows the connections of the monocyclic system and it is only necessary to carry the teaser wire into buildings where motors are to be used.

Armature Reaction.—Every conductor carrying a current creates a magnetic field around itself, whether it be embedded in iron or lie in air. Armature inductors, therefore, create magnetic fluxes around themselves, and these fluxes will, in part, interfere with the main flux from the poles of the field magnet. The effect of these fluxes is:

1. To distort the field, or

2. To weaken the field.

These disturbing fluxes form, in part, stray fluxes linked around the armature inductors tending to choke the armature current.

Figs. 1,411 and 1,412.—Section of armature and field showing distorting effect of armature reaction on the field. When a coil is opposite a pole as in fig. 1,411, no current is flowing (assuming no self induction) and the field is undisturbed, but, as the inductors pass under a pole face as in fig. 1,412, current is induced in them, and lines of force are set up as indicated by the dotted lines. This distorts the main field so that the lines of force are crowded toward the forward part of the pole face as shown.

Ques. Explain how the field becomes distorted by armature reaction.

Ans. Considering a slotted armature and analyzing the electrical conditions as the inductors move past a pole piece, it will be observed: 1, when the coil is in the position shown in fig. 1,411, the current will be zero, assuming no armature self-induction, consequently for this position the armature coil has no disturbing effect upon the field set up by the field magnet; 2, when the inductors have moved under the pole face, as in fig. 1,412, currents will be induced in them, and they will tend to set up a magnetic field as indicated by the dotted lines, and in direction, by the arrow heads. The effect of this field will be to distort the main field, strengthening one side of the pole and weakening the other side.

Fig. 1,413.—Section of armature and field showing weakening effect of armature reaction in the field. Self-induction being present (as it almost always is), the current lags more or less behind the pressure, so that when the coil is in the position of zero induction, as shown, the current has not yet come to rest. Accordingly, lines of force (indicated by the dotted lines) are set up by the current flowing through the coils which are in opposition to the field, thus weakening the latter. The dots and crosses in inductor sections, have their usual significance in defining the direction of current, representing respectively the heads and tails of arrows.

Ques. Explain how the field becomes weakened by armature reaction.

Ans. In all armatures there is more or less inductance which causes the current to lag behind the pressure a corresponding amount. Accordingly, the current does not stop flowing at the same instant that the pressure becomes zero, therefore, when the coil is in the position of zero pressure, as in fig. 1,413, the current is still flowing and sets up a magnetic field which opposes the main field as indicated by the dotted arrows, thus weakening the main field.

Ques. In what kind of armature is this effect especially pronounced?

Ans. In slotted armatures provided with coils of a large number of turns.

Fig. 1,414.—Section of armature and field showing strengthening effect of armature reaction when the current leads the pressure. If the circuit contain an excess of capacity the current will lead the pressure, so that when the coil is in the position of zero induction, as shown, the current will have come to rest and reversed. Accordingly, lines of force (indicated by the dotted lines) are set up by the current flowing through the coil and which are in the same direction as the lines of force of the field, thus strengthening the latter.

Ques. What would be the effect if the current lead the pressure?

Ans. It would tend to strengthen the field as shown in fig. 1,414.

The value of the armature ampere turns which tend to distort and to diminish or augment the effect of the ampere turns on the field magnet is sometimes calculated as follows:

.707×I×T×P
A =
s

in which

  • A=armature ampere turns;
  • I=current per phase;
  • T=turns per pole per phase;
  • P=number of phases;
  • s=product of the distribution and pitch factors of the winding.

This value of ampere turns, combined at the proper phase angle with the field ampere turns gives the value of the ampere turns available for producing useful flux.

Fig. 1,415.—Fort Wayne separately excited belt driven alternator, a form adapted for installation in small plants where low power factor is to be encountered. This condition exists in a line where power is supplied to induction motors, transformers or other inductive apparatus. The type here shown is built in sizes from 37½ kw. to 200 kw., 60 cycles, two or three phases and voltages of 240, 480, 600, 1,150 or 2,300 volts. They may be operated as single phase alternators by using two of the phases and may then be rated at 70 per cent. of the polyphase rating. The field is excited by direct current at a pressure of 125 volts. These alternators may be used as synchronous motors and for this duty are fitted with amortisseur winding in the pole faces which does not interfere with their use as alternators.

Single Phase Reactions.—Unlike three phase currents, a single phase current in an alternator armature produces a periodic disturbance of the flux through the machine. In the magnet system this disturbance is of twice the normal frequency, while in the armature core it is the

Figs. 1,416 to 1,425.—Diagrams illustrating superposition of fields. In the figures magnetic curves representing the effect of the armature currents in several different cases are superposed upon the magnetic curves assumed to be due to the field magnet. The uppermost line shows the primary field due to the exciting coils on the magnet poles. They are shown passing into the armature teeth in two principal positions, where the middle of a pole is: 1, opposite a tooth, and 2, opposite a slot. In the second line is shown the field due to the armature currents assuming no lag, and that the magnets are not excited. If there be no lag, the places of strongest current will be opposite the poles. As shown in the right hand figure when the current in one phase C, is at its maximum, those in the other phases A and B will be of half strength. In the left hand figure when the current in one phase B, is at its zero value, those in the other phases will be of equal value, or 87 per cent. of the maximum. In the third line is shown the effect of superposing these fields due to the current upon those due to the magnets as depicted in the first line. Inspection of this resultant field shows how the armature current distorts the field without altering the total number of lines per pole. In the fourth and fifth lines are shown the effects of a lagging current. A lag of 90° is assumed; and in that case the maximum current occurs in any inductor one quarter period after the pole has passed, or at a distance of half a pole pitch behind the middle point of the pole, as in the fourth line. When these armature fields are superposed on those of the magnets in the first line the resultant fields are those depicted in the fifth line. On inspection it will be seen that in this case there is no distortion, but a diminution of the flux from each pole, as the lines due to the armature currents, tending to pass through the pole cores in the sense opposite to those of the primary magnetism, must be deducted from the total. The twelve lines per pole are correspondingly reduced to eight; and, of these eight, four go astray constituting a leakage field. This illustrates the effect of a lagging current in demagnetizing the field magnets and in increasing the dispersion.

same as the normal frequency. In both cases the eddy currents which are set up, produce a marked increase in the load losses, and thus tend to give the machine a higher temperature rise on single phase loading.

Designers continue to be singularly heedless of these single phase reactions, resulting in many cases of unsatisfactory single phase alternators. Single phase reactions distort the wave form of the machine.

Three Phase Reactions.—The action of the three phase currents in an alternator is to produce a resultant field which is practically uniform, and which revolves in synchronism with the field system. The resultant three phase reaction, because of its uniformity, produces no great increase in the load losses of the machine, the small additional losses which are present being due to windings not being placed actually in space at 120°, and to the local leakage in the teeth.

Fig. 1,426.—Diagram showing lateral field between adjacent poles.

Magnetic Leakage.—In the design of alternators the drop of voltage on an inductive load is mainly dependent upon the magnetic leakages, primary and secondary. They increase with the load, and, what is of more importance, they increase with the fall of the power factor of the circuit on which they may be working. This is one reason why certain types of alternator, though satisfactory on a lighting circuit, have proved themselves unsatisfactory when applied to a load consisting chiefly of motors.

The designer must know the various causes which contribute to leakage and make proper allowance.

In general, to keep the leakage small, the pole cores should be short, and of minimum surface, the pole shoes should not have too wide a span nor be too thick, nor present needless corners, and the axial length of the pole face and of the armature core should not be too great in proportion to the diameter of the working face.

Figs. 1,427 and 1,428.—Diagram showing respectively the character of stray field between adjacent straight poles, and between adjacent poles with shoes. Across the slightly V-shaped spaces the stray field passes in lines that, save near the outer part, are nearly straight. Quite straight they would not be, even were the sides parallel, because the difference of magnetic pressure increases from the roots towards the pole ends. At the roots, where the cores are attached to the yoke, the magnetic pressure difference is almost zero. It would be exactly zero if there were not a perceptible reluctance offered by the joints and by the metal of the yoke. The reluctance of the joint causes a few of the lines to take paths through the air by a leakage which adds to the useful flux. At the tops of the cores there is a difference of magnetic pressure equal to the sum of the ampere turns on the two cores, tending to drive magnetic lines across. This difference of magnetic pressure increases regularly all the way up the cores from root to top; hence, the average value may be taken as equal to the ampere turns on one core. The stray field, therefore, will steadily increase in density from the bottom upwards. In addition to this stray field between the pole cores there is also a stray field between the projecting tips or edges of the pole shoes, as shown in fig. 1,428. In some machines the dispersion due to the pole shoes is greater than that between the flanks of the cores.

To keep the increase of leakage between no load and full load from undue magnitude, it is required that armature reactions shall be relatively small, that the peripheral density of the armature current (ampere-conductors per inch) be not too great, and that the pole cores be not too highly saturated when excited for no load.

Fig. 1,429.—Lincoln revolving field alternator. The frame has openings for ventilation, the fanning action of the pole pieces causing a current of air to pass not only over the end of the windings, as is usual with other designs, but also through ventilating slots in the windings themselves. The armature core laminations are annealed after punching and before assembling to guard against the crystalizing effect of the punching. The armature coils are form wound and insulated before being placed in the slot. There is also slot insulation which is put in the slot previous to inserting the coil. When the winding is completed, it is tested with a pressure of 4 to 10 times the normal voltage of the machine. The bearings are self-aligning. The machine is normally designed to operate at a power factor of approximately 70 per cent., which means that at that power factor, the armature and fields at full load will heat equally. If it have a higher power factor than 70 per cent. it means that the field windings will run considerably cooler than the armature windings with full load. If the power factor be lower than this, it will mean that the field windings will run hotter than the armature on full load; however, the machine is designed so that harmful heating does not occur on full load with greater power factor than 40 per cent.

The general character of the stray field between adjacent poles is shown in figs. 1,427 and 1,428 for straight poles and those having shoes.

Field Excitation of Alternators.—The fields of alternators require a separate source of direct current for their excitation, and this current should be preferably automatically controlled. In the case of alternators that are not self exciting, the dynamo which generates the field current is called the exciter.

The excitation of an alternator at its rated overload and .8 power factor would not, in some cases, if controlled by hand, exceed 125 volts, although, in order to make its armature voltage respond quickly to changes in the load and speed, the excitation of its fields may at times be momentarily varied by an automatic regulator between the limits of 70 and 140 volts.

Fig. 1,430.—Western Electric armature for self-excited alternator. The main winding is placed at the bottom of the slots, each coil being surrounded by an armour of horn fibre. The exciter winding occupies a very small portion of the slot, being placed on top of the main winding, and connected to the commutator immediately in front of the core and between core and collector rings as shown.

The exciter should, in turn, respond at once to this demand upon its armature, and experience has shown that to do this its shunt fields must have sufficient margin at full load to deliver momentarily a range from 25 to 160 volts at its armature terminals.

It is obvious from the above that an exciter suitable for use with an automatic regulator must commutate successfully over a wide range in voltage, and, if properly designed, have liberal margins in its shunt fields and magnetic circuits.

Alternator fields designed for and operated at unity power factor have often proved unsatisfactory when the machines were called upon to deliver their rated kva. at .8 power factor or lower. This is due to the increased field current required at the latter condition and results, first, in the overheating of the fields and, second, in the necessity of raising the direct current exciting voltage above 125 volts, which often requires the purchase of new exciters.

Ques. What is a self-excited alternator?

Ans. One whose armature has, in addition to the main winding, another winding connected to a commutator for furnishing direct field exciting current, as shown in fig. 1,430.

Fig. 1,431.—Frame, bed plate and armature winding for Westinghouse bracket bearing polyphase alternator.

Ques. How is a direct connected exciter arranged?

Ans. The exciter armature is mounted on the shaft of the alternator close to the spider hub, or in some cases at a distance sufficient to permit a pedestal and bearing to be mounted between the exciter and hub. In other designs the exciter is placed between the bearing and hub.

Figs. 1,432 and 1,433 are examples of direct connected exciter alternators, in fig. 1,432 the exciter being placed between the field hub and bearing, and in fig. 1,433, beyond the bearing.

Ques. What is the advantage of a direct connected exciter?

Ans. Economy of space.

This is apparent by comparing figs. 1,432 and 1,433 with fig. 1,434, which shows a belted exciter.

Fig. 1,432.—General Electric alternator with direct connected exciter mounted on shaft between field hub and bearing. In the smaller sizes, the magnet frame is bolted to the bearing bracket, but in the larger sizes special construction is used depending upon the conditions to be met. The exciters are capable of furnishing the desired excitation for low power factors.

Ques. What is the disadvantage of a direct connected exciter?

Ans. It must run at the same speed as the alternator, which is slower than desirable, hence the exciter must be larger for a given output than the gear driven type, because the latter can be run at high speed and accordingly be made proportionally smaller.

Ques. What form of gear is generally used on gear driven exciters?

Ans. Belt gear.

Fig. 1,433.—Fort Wayne alternator with direct connected exciter mounted on the field shaft at such distance as to permit a pedestal and bearing to be mounted between the exciter and revolving field. In the view, the bearing is hidden by the exciter, only the foot of the pedestal being visible.

Ques. What are the advantages of gear driven exciters?

Ans. Being geared to run at high speed, they are smaller and therefore less costly than direct connected exciters. In large plants containing a number of alternators one exciter may be used having sufficient capacity to excite all the alternators, and which can be located at any convenient place.

Ques. What is the disadvantage of gear driven exciters?

Ans. The space occupied by the gear.

Fig. 1,434.—Diagram showing a Westinghouse 50 kva., 2,400 volt, three phase, 60 cycle revolving field separately excited alternator direct connected to a steam engine. The exciter is belted to the alternator shaft, the driving pulley being located outside the main bearing. The small pulley on the exciter gives an indication of its high speed as compared with that of the alternator.

In the case of a chain drive very little space is required, but for belts, the drive generally used, there must be considerable distance between centers for satisfactory transmission.

Slow Speed Alternators.—By slow speed is here understood relatively slow speed, such as the usual speeds of reciprocating engines. A slow speed alternator is one designed to run at a speed slow enough that it may be direct connected to an engine. Such alternators are of the revolving field type and a little consideration will show that they must have a multiplicity of field magnets to attain the required frequency.

In order that there be room for the magnets, the machine evidently must be of large size, especially for high frequency.

Fig. 1,435.—Crocker-Wheeler 350 kva., slow speed alternator direct connected to a Corliss engine. In front is seen a belted exciter driven from a pulley on the main shaft between the alternator and the large band wheel. The latter serves to give the additional fly wheel effect needed for close speed regulation.

EXAMPLE.—How many field magnets are required on a two phase alternator direct connected to an engine running 240 revolutions per minute, for a frequency of 60?

An engine running 240 revolutions per minute will turn

240÷60=4 revolutions per second.

A frequency of 60 requires

60÷4=15 cycles per phase per revolution, or

15×2=30 poles per phase. Hence for a two phase alternator the total number of poles required is

30×2=60.

It is thus seen that a considerable length of spider rim is required to attach the numerous poles, the exact size depending upon their dimensions and clearance.

Fig. 1,436.—Three Crocker-Wheeler 75 kva., slow speed alternators direct connected to high speed engines. The alternator is styled slow speed although connected to a high speed engine, because what is considered high engine speed is slow speed for alternator operation. The alternators have direct connected exciters which are plainly seen in the illustration placed on an extension of bearing pedestal. Direct connected exciters on units of this kind do not, as a rule, assume too bulky proportions, because of the high engine speed.

Fly Wheel Alternators.—The diameter of the revolving fields on direct connected alternators of very large sizes becomes so great that considerable fly wheel effect is obtained, although the revolutions be low. By giving liberal thickness to the rim of the spider, the rotor then answers the purpose of a fly wheel, hence no separate fly wheel is required. In fact, the revolving element resembles very closely an ordinary fly wheel with magnets mounted on its rim, as illustrated in fig, 1,437.

Fig. 1,437.—General Electric 48 pole 750 kw., three phase fly wheel type alternator. It runs at a speed of 150 revolutions per minute, giving a frequency of 60 cycles per second and a full load pressure of 2,300 volts. The slip rings and leads to the field winding are clearly shown in the figure. The field magnets are mounted directly on the rim of the spider, which resembles very closely a fly wheel, and which in fact it is—hence the name "fly wheel alternator."

High Speed Alternators.—Since alternators may be run at speeds far in excess of desirable engine speeds, it must be evident that both size and cost may be reduced by designing them for high speed operation.

Since the desired velocity ratio or multiplication of speed is so easily obtained by belt drive, that form of transmission is generally used for high speed alternators, the chief objection being the space required. Accordingly where economy of space is not of prime importance, a high speed alternator is usually installed, except in the large sizes where the conditions naturally suggest a direct connected unit.

Fig. 1,438.—Allis-Chalmers high speed belted type alternator. The small pulley at the right and the angle of the belt suggest the high speed at which such alternators are run, a 50 kva. machine turning 1,200 revolutions per minute.

An example of high speed alternator is shown in fig. 1,438. Machines of this class run at speeds of 1,200 to 1,800 or more, according to size.

No one would think of connecting an alternator running at any such speed direct to an engine, the necessary speed reduction proper for engine operation being easily obtained by means of a belt drive.

Water Wheel Alternators.—In order to meet most successfully the requirements of the modern hydro-electric plant, the alternators must combine those characteristics which result in high electrical efficiency with a mechanical strength of the moving elements which will insure uninterrupted service, and an ample factor of safety when operating at the relatively high speeds often used with this class of machine.

Fig. 1,439.—Allis-Chalmers 5,000 kva., 450 R. P. M., 6,600 volt, 60 cycle, 3 phase, horizontal water wheel alternator. The shaft is extended for the reception of a flange coupling for direct connection to water wheel. Owing to the wide range in output of the generating units and also in the speed at which they must operate to suit varying conditions of head, types of wheels used, and other features pertaining to water power developments, it has been necessary to design a very complete line of machines for this work. The bearings are of the ring oiling type with large oil reservoirs.

When selecting an alternator for water wheel operation a careful analysis of the details of construction should be made in order to determine the relative values which have been assigned by the designers to the properties of the various materials used. Such analysis will permit the selection of a type of machine best adapted to the intended service and which possesses the required characteristics of safety, durability and efficiency.

Fig. 1,440.—Stator of 500 k.w. Allis-Chalmers alternator for direct connection to vertical shaft hydraulic turbine.

The large use of electric power transmitted by means of high pressure alternating current has led to the development of a large number of water powers and created a corresponding demand for alternators suitable for direct connection to water wheels.

Ques. Name two forms of water wheel alternator.

Ans. Horizontal and vertical.

Examples of horizontal and vertical forms of water wheel alternator are shown in figs. 1,439 and 1,440.

Ques. How should the rotor be designed?

Ans. It should be of very substantial construction.

Ques. Why?

Ans. Because water wheel alternators are frequently required to operate safely at speeds considerably in excess of normal.

Fig. 1,441.—Allis-Chalmers revolving field for water wheel alternator. In this type of alternator it is essential that the rotating part be designed to have a liberal factor of safety not only at the ordinary operating speed, but also at speeds much in excess of normal. Frequently machines are required to operate safely at a speed 50 to 75 per cent. in excess of normal, so that there may be no danger in case the water wheel races. In most machines the field spider is of steel cast in a single piece for the smaller alternators and in two or more parts for the larger sizes. For alternators running at high peripheral speed, the rim is built up of steel laminations supported by a cast steel spider; the latter serves merely to rotate the rim, which is in itself able to withstand all stresses due to the high speed. The field poles are laminated, being built up of steel punchings held between malleable iron or bronze end plates, the latter being used on high speed machines. With but very few exceptions the poles are attached by dovetail projections that fit into corresponding slots. Steel tapered keys are driven in alongside the dovetails, and the pole pieces cannot become loose. All field coils, except on a few of the smallest machines, are of edgewise wound copper strip. This style of coil is essential for revolving field alternators where the pressure on the insulation, due to centrifugal force, is so great that cotton insulation on round wire will not stand. Current is led into the rings by means of carbon brushes, the number of brushes being such that the current density at the rubbing contact is kept within conservative limits. At least two brushes per ring are always provided so that one can be removed for inspection without interrupting the exciting current. In large machines the brush holder studs are mounted on a stand supported from the base; in small alternators they are usually fastened to the cap of one of the bearing pedestals.

Figs. 1,442 to 1,444.—Diagram of turbine alternator windings for revolving armature. Fig. 1,442 illustrates a two pole design in which all overlapping is avoided. It has 72 slots of which only 48 are filled, giving 8 slots per phase. The projecting claws from the brass end shield which hold the coils in position are shown in section. Fig. 1,443 shows a four pole design having 48 slots or 4 slots per phase per pole, the coils being made up of 8 inductors per slot taped together, the end bends forming two ranges. Fig. 1,444 shows a two pole design for a two phase armature with 18 slots per pole per phase. The core discs are spaced out as for 108 slots, but of these, 4 lots of 7 each are not stamped out, and 8 of those stamped are left empty, so that there are 72 slots filled.

Ques. What special provision is made for cooling the bearings?

Ans. They are in some cases water cooled.

Turbine Driven Alternators.—Although the principle of operation of the steam turbine and that of the reciprocating engine are decidedly unlike, the principle of operation of the high speed turbine driven alternator does not differ from that of generators designed for being driven by other types of engine or by water wheels. There are, therefore, with the turbine driven alternator no new ideas for the operator who is familiar with the older forms to acquire.

It must be obvious that the proportions of such extra high speed machines must be very different from those permissible in generators of much slower speeds.

Ques. How does a turbine rotor differ from the ordinary construction?

Ans. It is made very small in diameter and unusually long.

Ques. Why?

Ans. To reduce vibration and centrifugal stresses.

Ques. What are the two classes of turbine driven alternators?

Ans. They are classed as vertical or horizontal.

Ques. How do they compare?

Ans. The vertical type requires less floor space than the horizontal design, and while a step bearing is necessary to carry the weight of the moving element, there is very little friction in the main bearings.

The horizontal machine, while it occupies more space, does not require a step bearing.

Ques. Describe a step bearing.

Ans. It consists of two cylindrical cast iron plates bearing upon each other and having a central recess between them into which lubricating oil is forced under considerable pressure by a steam or electrically driven pump, the oil passing up from beneath.

Ques. What auxiliary is generally used in connection with a step bearing?

Ans. A weighted accumulator is sometimes installed in

Fig. 1,445.—5,000 kw. Curtis turbine alternators installed for the New York Central R. R. at Yonkers, N. Y. The illustration shows also the auxiliary apparatus consisting of condensers, vacuum augmenters, circulating pumps, air pumps, etc. The augmenter of the first machine is plainly seen between the condenser and centrifugal circulating pump.

connection with the oil pipe as a convenient device for governing the step bearing pumps, and also as a safety device in case the pumps fail.

Alternators of Exceptional Character.—There are a few types of alternator less frequently encountered than those already described. The essentials of such machines are here briefly given.

Asynchronous Alternators.—In these machines, the rotating magnet, which, with definite poles, is replaced by a rotor having closed circuits. In general construction, they are similar to asynchronous induction motors having short circuited rotors; for these alternators, when operating as motors, run at a speed slightly below synchronism and act as generators when the speed is increased above that of synchronism. Machines of this class are not self-exciting, but require an alternating or polyphase current previously supplied to the mains to which the stationary armature is connected.

Asynchronous alternators may be advantageously used in central stations that may be required to sustain a very sudden increase of load. In such cases, one or more asynchronous machines might be kept in operation as a non-loaded motor at a speed just below synchronism until its output as a generator is required; when by merely increasing the speed of the engine it will be made to act as a generator, thus avoiding the delays usually occurring before switching in a new alternator.

Image Current Alternators.—When the generated frequency of alternators excited by low frequency currents is either the sum or the difference of the excitation and rotation frequencies, any load current flowing through the armature of the machine is exactly reproduced in its field circuit. These reproduced currents are characteristic of all types of asynchronous machines, and are called "image currents," as they are actually the reflection from the load currents delivered by the armature circuit.

As the exciter of a machine of this type carries "image currents" proportional to the generated currents, its size must be proportional to the capacity of the machine multiplied by the ratio of the excitation and generated frequencies; therefore, in the commercial machines, the excitation frequency is reduced to the minimum value possible; from two to five cycles per second being suitable for convenient employment.

These machines as heretofore constructed are not self-exciting, but as the principle of image current enables the construction of self-exciting alternators, it will be of advantage to have a general understanding of the separately excited machine under different conditions of excitation.

Fig. 1446.—Diagram of constant pressure image current alternator connections. The image or reproduced currents are characteristic of all types of asynchronous machines, and are called image currents because they are actually the reflection from the load currents delivered by the armature circuit. The principle of operation is explained in the accompanying text.

When the generated frequency of the machine is equal to the difference of the excitation and rotation frequencies, the magnetization of the machine is higher under a non-inductive load than under no load. This is principally due to the ohmic resistance of the field circuit, which prevents the image current from entirely neutralizing the magnetomotive force of the armature current. In other words, the result of the magnetomotive force of the armature and image currents not only tends to increase the no load magnetization of the machine at non-inductive load, but depresses the original magnetization at inductive load, so that the terminal voltage of the machine increases with non-inductive load, and decreases with inductive load.

Again, the generated frequency is equal to the sum of the excitation and rotation frequencies, the resistance of the field circuit reacts positively; that is, it tends to decrease the magnetization, and consequently the terminal voltage of the machine at both inductive and non-inductive loads.

In the constant pressure machine, the two effects are combined and opposed to one another.

The connections of two alternators with diphase excitation are shown by fig. 1,446.

Extra High Frequency Alternators.—Alternators generating currents having a frequency up to 10,000 or 15,000 cycles per second have been proposed several times for special purposes, such as high frequency experiments, etc. In 1902 Nikola Tesla proposed some forms of alternators having a large number of small poles, which would generate currents up to a frequency of 15,000 cycles per second.

Later, the Westinghouse Company constructed an experimental machine of the inductor alternator type for generating currents having a frequency of 10,000 cycles per second. This machine was designed by Samms. It had 200 polar projections with a pole pitch of only 0.25 inch, and a peripheral speed of 25,000 feet per minute. The armature core was built up of steel ribbon 2 inches wide and 3 mils thick. The armature had 400 slots with one wire per slot, and a bore of about 25 inches. The air gap was only 0.03125 inch. On constant excitation the voltage dropped from 150 volts at no-load to 123 volts with an output of 8 amperes.

Self-Exciting Image Current Alternators.—The type of machine described in the preceding paragraph can be made self-exciting by connecting each pair of brushes, which collect the current from the armature, with a field coil so located that the flux it produces will be displaced by a predetermined angle depending on the number of phases required, as shown by fig. 1,447. The direction of the residual magnetism of the machine is shown by the arrows A, A.

Fig. 1,447.—Diagram of connections of self-exciting image current alternator.

When the armature is rotated, a pressure will be generated between the brushes 2 and 4, and a current will flow from C through the coils XX to B, producing a flux through the armature at right angles to the residual magnetism and establishing a resultant magnetic field between D, B, and D, C. This field will generate a pressure between the brushes 1 and 3, and a current will flow D through XX to E in such a direction that it will at first be opposed to the residual magnetism, and afterward reverse the direction of the latter. At the moment the residual magnetism becomes zero, the only magnetism left in the machine will be due to the currents from the brushes 2 and 4, and their field combining with the vertical reversed field will produce a resultant polar line between B and E. As these operations are cyclic, they will recur at periodic intervals, and the phenomena will become continuous. The negative field thus set up in the air gap of the machine will cut the conductors of the stator and will be cut by the conductors of the rotor in such a manner that the electromotive forces generated between the brushes of the armature will be equal and opposite to those between the terminals of the stator.

                                                                                                                                                                                                                                                                                                           

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