As the pendulum is the means of regulating the time consumed in unwinding the spring or weight cord by means of the escapement, passing one tooth of the escape wheel at each end of its swing, it will readily be seen that lengthening or shortening the pendulum constitutes the means of regulating the clock; this would make the whole subject a very simple affair, were it not that the reverse proposition is also true; viz.; Changing the length of the pendulum will change the rate of the clock and after a proper rate has been obtained further changes are extremely undesirable. This is what makes the temperature error spoken of in the preceding chapter so vexatious where close timing is desired and why as a rule, a well compensated pendulum costs more than the rest of the clock. The sole reason for the business existence of watch and clockmakers lies in the necessity of measuring time, and the accuracy with which it may be done decides in large measure the value of any watchmaker in his community. Hence it is of the utmost importance that he shall provide himself with an accurate means of measuring time, as all his work must be judged finally by it, not only while he is working upon time-measuring devices, but also after they have passed into the possession of the general public. A good clock is one of the very necessary foundation elements, contributing very largely to equip the skilled mechanic and verify his work. Without some reliable means to get accurate mean time a watchmaker is always at sea—without a compass—and has to trust to his Many other pendulums that are sold as compensating are a delusion in part, as they do not thoroughly compensate, because the elements composing them are not in equilibrium or in due proportion to one another and to the general mechanism. To all workmen who have a Swiss regulator, I would say that the movement, if put into good condition, will answer very well to maintain the motion of a good pendulum, and that it will pay to overhaul these movements and put to them good pendulums that will pretty nearly compensate. At least a well constructed pendulum will give a very useful and reliable rate with such a motor, and be a great help and satisfaction to any man repairing and rating good watches. The facts are, that one of the good grade of American adjusted watch movements will keep a much steadier rate when maintained in one position than the average regulator. Without a reliable standard to regulate by, there is very little satisfaction in handling a good movement and then not be able to ascertain its capabilities as to rate. Very many watch carriers are better up in the capabilities of good watches than many of our American repairers are, because a large per cent of such persons have bought a watch of high grade with a published rate, and naturally when it is made to appear to entirely lack a constant rate when compared with the average regulator, they draw the conclusion that the clock is at fault, or that the cleaning and repairing are. Many a fair workman has lost his watch trade, largely on account of a lack of any kind of reliable standard of time in his establishment. There are very few things that a repairer can do in the way of advertising and holding his customers more than to keep a good clock, and furnish good watch owners a means of comparison and thus to confirm their good opinions of their watches. We have along our railroads throughout the country a standard time Now all this is good in a general way; but as a means to regulate a fine watch and use as a standard from day to day, it is not adequate. A standard clock, to be thoroughly serviceable, must always, all through the twenty-four hours, have its seconds hand at the correct point at each minute and hour, or it is unreliable as a standard. The reason is that owing to train defects watches may vary back and forth and these errors cannot be detected with a standard that is right but once a day. No man can compare to a certainty unless his standard is without variation, substantially; and I do not know of any way that this can be obtained so well and satisfactorily as through the means of a thoroughly good pendulum. Compensating seconds pendulums are, it might be said, the standard time measure. Mechanically such a pendulum is not in any way difficult of execution, yet by far the greater portion of pendulums beating seconds are not at all accurate time measures, as independently of their slight variations in length, any defects in the construction or fitting of their parts are bound to have a direct effect upon the performance of the clock. The average watchmaker as a mechanic has the ability to do the work properly, but he does not fully understand or realize what is necessary, nor appreciate the fact that little things not attended to will render useless all his efforts. The first consideration in a compensated pendulum is to maintain the center of oscillation at a fixed distance from the point of suspension and it does not matter how this is accomplished. So, also, the details of construction are of little consequence, so long as the main points are well looked after—the perfect solidity of all parts, with very few of them, and the free movement of all working surfaces without play, so that the compensating action may be constantly maintained at all times. Where this is not the case the sticking, rattling, binding or cramping of certain parts will give different rates at different times under the same variations of temperature, according as the parts work smoothly and evenly or move only by jerks. The necessary and useful parts of a pendulum are all that are really admissible in thoroughly good construction. Any and all pieces attached by way of ornament merely are apt to act to the prejudice of the necessary parts and should be avoided. In this chapter we shall give measurements and details of construction for a number of compensated pendulums of various kinds, as that will be the best means of arriving at a thorough understanding of the subject, even if the reader does not desire to construct such a pendulum for his own use. Principles of Construction.—Compensation pendulums are constructed upon two distinct principles. First, those in which the bob is supported by the bottom, resting on the adjusting screw with its entire height free to expand upward as the rod expands downward from its fixed point of suspension. In this class of pendulums the error of the bob is used to counteract that of the rod and if the bob is made of sufficiently expansible metal it only remains to make the bob of sufficient height in proportion to its expansibility for one error to offset the other. In the second class the attempt is made to leave out of consideration any errors caused by expansion of the bob, by The wood rod and lead bob and the mercurial pendulums are examples of the first-class and the wood rod with brass sleeve having a nut at the bottom and reaching to the center of the iron bob and the common gridiron, or compound tubular rod, or compound bar of steel and brass, or steel and zinc, are examples of the second class. Wood Rod and Zinc Bob.—We will suppose that we have one of the Swiss imitation gridiron pendulums which we want to discard, while retaining the case and movement. As these cases are wide and generally fitted with twelve-inch dials, we shall have about twenty inches inside our case and we may therefore use a large bob, lens-shaped, made of cast zinc, polished and lacquered to look like brass. The bobs in such imitation gridiron pendulums are generally about thirteen inches in diameter and swing about five inches (two and a half inches each side). The pendulums are generally light, convex in front and flattened at the rear, and the entire pendulum measures about 56 inches from the point of suspension to the lower end of the adjusting screw. We will also suppose that we desire to change the appearance of the clock as little as possible, while improving its rate. This will mean that we desire to retain a lens-shaped bob of about the same size as the one we are going to remove. We shall first need to know the total length of our pendulum, so that we can calculate the expansion of the rod. A seconds pendulum measures 39.2 inches from the point in the suspension spring at the lower edge of the chops to the center of oscillation. With a lens-shaped bob the We shall only be able to use one-half of the expansion upwards of our bob, because the centers of gravity and oscillation will be practically together at the center of the bob. We shall find the center of gravity easily by balancing the pendulum on a knife edge and thus we will be able to make an exceedingly close guess at the center of oscillation. Now, looking over our data, we find that we have a suspension spring of steel, then some wood and steel again at the other end. We shall need about one inch of suspension spring. The spring will, of course, be longer than one inch, but we shall hold it in iron chops and the expansion of the chops will equal that of the spring between them, so that only the free part of the spring need be considered. Now from the adjusting screw, where it leaves the last pin through the wood, to the middle position of the rating nut will be about one inch, so we shall have two inches of steel to consider in our figures of expansion. Now to get the length of the rod. We want to keep our bob about the size of the other, so we will try 14 inches diameter, as half of this is an even number and makes easy figuring in our trials. 39.2 inches, plus 7 (half the diameter of the bob) gives us 46.2 inches; now we have an inch of adjustment in our screw, so we can discard the .2; this leaves us 46 inches of wood and steel for which we must get the expansion.
We have 7 inches as half the diameter of our bob .0198÷7=.0028, ²/7, which we find from our tables is very close to the expansion of zinc, so we will make the bob of that metal. Now let us check back; the upward expansion of 7 inches of zinc equals .0028×7=.0196 inch, as against .0198 inch downward expansion of the rod. This gives us a total difference of .0002 inch between 32° and 212° or a range of 180° F. This is a difference of .0001 inch for 90° of temperature and is closer than most pendulums ever get. The above figures are for dry, clear white pine, well baked and shellacked, with steel of average expansion, and zinc of new metal, melted and cast without the admixtures of other metals or the formation of oxide. The presence of tin, lead, antimony and other admixtures in the zinc would of course change the results secured; so also will there be a slight difference in the expansion of the rod if other woods are used. Still the jeweler can from the above get a very close approximation. Fig. 5. Zinc bob and wood rod to replace Fig. 6. Cast iron bracket for heavy pendulums and movements. If so heavy a pendulum is deemed undesirable, the bob would have to be made of cylindrical form, retaining the height, as necessary to compensation, and varying the diameter of the cylinder to suit the weight desired. Fig. 7. Wood rod Fig. 8. Bob of metal casing
The top of the rod should have a brass collar fixed on it by riveting through the rod and it should extend down the rod about three inches, so as to make a firm support for the slit to receive the lower clip of the suspension spring. The lower end should have a slit or a round hole drilled longitudinally three inches up the rod to receive the upper end of the adjusting screw and this should also fit snugly and be well pinned or riveted in place. See Fig. 7. A piece of thin brass tube about one inch in length is fitted over the rod where the crutch works. In casting zinc and lead bobs, especially those of lens-shapes, the jeweler should not attempt to do the work himself, but should go to a pattern maker, explain carefully just what is wanted and have a pattern made, as such patterns must be larger than the casting in order to take care of the shrinkage due to cooling the molten metal. It will also be better to use an iron core, well coated with graphite when casting, as the core can be made smooth throughout and the exact shape of the pendulum rod, and there will then be no work to be done on the hole when the casting is made. The natural shrinkage of the metal on cooling If using oval or flat rods of wood, the adjusting screw should be flattened for about three inches at its upper end, wide enough to conform to the width of the rod; then saw a slot in the center of the rod, wide and deep enough to just fit the flattened part of the screw; heat the screw and apply shellac or lathe wax and press it firmly into the slot with the center of the screw in line with the center of the rod; after the wax is cold select a drill of the same size as the rivet wire; drill and rivet snugly through the rod, smooth everything carefully and the job is complete. If by accident you have got the rod too small for the hole, so that there is any play, give the rod another coat of shellac varnish and after drying thoroughly, sand paper it down until it will fit properly. Round rods may be treated in the same manner, but it is usual to drill a round hole in such a rod to just fit the wire, then insert and rivet as before after the wax is cold, finishing with a ferrule or cap of brass at the end of the rod. The slot for the suspension spring is fitted to the upper end of the rod in the same manner. Pendulum with Shot.—Still another method of making a compensating pendulum, which gives a lighter pendulum, is to make a case of light brass or steel tubing of about three inches diameter. Fig. 8, with a bottom and top of equal weight, so as to keep the center of oscillation about the center of gravity, for convenience in working. The bottom may be turned to a close fit, and soldered, pinned, or riveted into the tube. It is pierced at its center and another tube of the same material as the outer tube, with an internal diameter which closely fits the pendulum rod is soldered or riveted into the center of the bottom, both bottom and top being pierced for its admission and the other parts fitted as previously described. The length of the case or canister should be about 11.5 inches so as to give room for a column of shot of 10.5 inches (the normal compensating height for lead) and still leave room for correction. Make a tubular case for the driving weight also and then we have a flexible system. If it is necessary to add or subtract weight to obtain the proper arcs of oscillation of the pendulum, it can be readily done by adding to or taking from the shot in the weight case. Fill the pendulum to 10.5 inches with ordinary sportsmen’s shot and try it for rate. If it gains in heat and loses in cold it is over-compensated and shot must be taken from it. If it loses in heat and gains in cold it is under-compensated and shot should be added. The methods of calculation were given in full in describing the zinc pendulum and hence need not be repeated here, but attention should be called to the fact that there are three materials here, wood, steel or brass and lead and each should be figured separately so that the last two may just counterbalance the first. If the case is made light throughout the effect upon the center of oscillation will be inappreciable as compared with that of the lead, but if made heavier The following table of weights will be of use in making calculations for a pendulum or for clock weights. Weight of Lead, Zinc and Cast Iron Cylinders One-Half Inch Long.
Example:—Required, the weight of a lead pendulum bob, 3 inches diameter, 9 inches long, which has a hole through it .75 inch in diameter. The weight of a lead cylinder 3 inches diameter in the table is 2.897, which multiplied by 9 (the length given) = 26.07 lbs. Then the weight in the table of a cylinder .75 inch diameter is .18 and .18×9=1.62 lbs. And 26.07-1.62=24.45, the weight required in lbs. Auxiliary Weights.—If for any reason our pendulum does not turn out with a rating as calculated and we find after getting it to time that it is over-compensated, it is a comparatively simple matter to turn off a portion from the bottom of a solid bob. By doing this in very small If the pendulum shows a gain of one second a week on the majority of the days, the observation must be continued without changing the pendulum for another week. If the pendulum shows two seconds gain at the end of this time, we have two things to consider. Is the length right, or is the pendulum not fully compensated? We cannot answer the second query without a record of the temperature variations during the period of observations. To get the temperature record we shall require a set of maximum and minimum thermometers in our clock case. They consist of mercurial thermometer tubes on the ordinary Fahrenheit scales, but with a marker of colored wood or metal resting on the upper end of the column of mercury in the tube. The tube is not hung vertically, but is placed in an inclined position so that the mark will stay where it is pushed by the column of mercury. Thus if the temperature rises during the day to 84 degrees the mark in the maximum thermometer will be found resting in the tube at 84° whether the mercury is there when the reading is taken or not. Similarly, if the temperature has dropped during the night to 40°, the mark in the minimum thermometer will be found at 40°, although the temperature may be 70° when the reading is taken. After reading, These records should be set down on a sheet every day at noon in columns giving date, rate, plus or minus, maximum, minimum, average temperature and remarks as to regulation, etc., and with these data to guide us we shall be in a position to determine whether to move the rating nut or not. If the temperature has been fairly constant we can get a closer rate by moving the nut and continuing the observations. If the temperature has been increasing steadily and our pendulum has been gaining steadily it is probably over-compensated and the bob should be shortened a trifle and the observations renewed. It is best to “make haste slowly” in such a matter. First bring the pendulum to time in a constant temperature; that will take care of its proper length. Then allow the temperature to vary naturally and note the results. If the pendulum is under-compensated, so that the bob is too short to take care of the expansion of the rod, auxiliary weights of zinc in the shape of washers (or short cylinders) are placed between the bottom of the bob and the rating nut. This of course makes necessary a new adjustment and another course of observations all around, but it will readily be seen that it places a length of expansible metal between the nut and the center of oscillation and thus makes up for the deficiency of expansion of the bob. Zinc is generally chosen on account of its high rate of expansion, but brass, aluminum and other metals are also used. It is best to use one thick washer, rather than a number of thinner ones, as it is important to keep the construction as solid at this point as possible. Top Weights.—After bringing the pendulum as close as possible by the compensation and the rating nuts, astronomers and others Mercurial pendulums also belong to the class of compensation by expansion of the bobs, but they are so numerous and so different that they will be considered separately, later on. Compensated Pendulum Rods.—We will now consider the second class, that in which an attempt is made to obtain a pendulum rod of unvarying length. The oldest form of compensated rod is undoubtedly the gridiron of either nine, five or three rods. As originally made it was an accurate but expensive proposition, as the coefficients of expansion of the brass or zinc and iron or steel had all to be determined individually for each pendulum. Each rod had to be sized accurately, or if this was not done, then each rod had to be fitted carefully to each hole in the cross bars so as to move freely, without shake. The rods were spread out for two purposes, to impress the public and to secure uniform and speedy action in changes of temperature. The weight, which increased rapidly with the increase of diameter of the rod, made a long and large seconds pendulum, some of them measuring as much as sixty-two inches in length, and needing a large bob to look in proportion. Various attempts were made to ornament the great expanse of the gridiron, harps, wreaths and other forms in pierced metal being screwed to the bars. The next As three rods were all that were necessary, the clockmaker who desired a pendulum that was compensated soon found his most easily made rod consisted of a zinc bar, wide, thin and flat, placed between two steel parts, like the meat and bread of a sandwich. This gives a flat and apparently solid rod of metal which if polished gives a pleasing appearance, and combines accurate performance with cheapness of construction, so that any watchmaker may make it himself, without expensive tools. Fig. 9. Pendulum with compensated A, the lens-shaped bob; T P, the total length of the compensating part. R, the upper round part of rod. The side showing the heads of the screws is the face side and is finished. The screws 1, 2, 3, 4 hold the three pieces from separating, but do not confine the front and middle sections in their lengthwise expansion along the rod, but are screwed into the back iron section, while the holes in the other two sections are slotted smaller than the screw heads. The holes at the lower extreme of combination 5, 6, 7, 8, 9 are for adjustments in effecting a compensation. The pin at 10 is the steel adjusting pin, and is only tight in the front bar and zinc bars, being loose in the back bar. O and P show the angles in the back rod, T shows the angle in the rod at the top, m shows the pin as placed in the iron and zinc sections where they have been soldered as described. h shows the regulating nut carried by the tube, as described, and terminating in the nut D. l and i show the screw of 36 threads. The nut D is to be divided on its edge into 30 divisions. n is the angle of the back bar to which zinc is soldered. Now that the pendulum is all ready to balance on the knife edge, proceed as in the case of the simple pendulum, and ascertain at what point up the rod the spring must be placed. In this pendulum the rod will be heavier in proportion than the wood rod was to its bob, and the center of gravity of the whole will be found higher up in the bob. However, wherever in the bob the center of gravity is found, that is the starting point to measure from to find the total length of the rod, and the point for the spring. The heavier the rod is in relation to the bob, the higher will the center of gravity of the whole rise in the bob, and the greater will be the total length of the entire pendulum. In getting up a rod of the kind just described, the main item is to get the parts all so arranged that there will be very little settling of the joints in contact, particularly those which sustain the weight of the bob and the whole dead weight of the pendulum. The nut in the center of the pendulum holds the weight of the bob only, but it should fit against the shoulder formed for the purpose by the juncture of the two holes, and the face of the nut should be turned true and flat, so that there may not be any uneven motion, and only the one imparted by the progressive one of the threads. When this nut is put to its place for the last time, and after all is finished, there should be a little tallow put on to the face of the nut just where it comes to a seat against the shoulder of the bob, as this shoulder being not very well finished, the two surfaces coming in contact, if left dry, might cut and tear each other, and help to make the nut’s action slightly unsteady and unreliable. A finished washer can be driven into this lower hole up to the center, friction-tight, and serve as a reliable and finished seat for the nut. In reality, the zinc at the point of contact, where pinned to the angle piece at the top of the lower section, is the point of greatest importance in the whole combination, and if the joint between the angle This soldering makes the lower section and the zinc practically one piece and without loose joint, and the next joint is that made by the pin pinning the outside bar and the zinc together. This is necessarily formed this way, as in this stage of the operation we do not know just what length the zinc bar will be to exactly compensate for the expansion and contraction of the balance of the pendulum. By the changing of the pin into the different holes, 5, 6, 7, 8, 9, 10, Fig. 9, the zinc is made relatively longer or shorter, and so a compensation is arrived at in time after the clock has been running. After it is definitely settled where the pin will remain to secure the compensation of the rod, then that hole can have a screw put in to match the three upper ones. This screw must be tapped into the front bar and the zinc, and be very free in the back bar to allow of its expansion. It is supposed that in this example given of a zinc and steel compensation seconds pendulum that there has been due allowance made in the lengths of the several bars to allow for adjustment to temperature by the movements of the pin along the course of the several holes described, but the zinc is a very uncertain element, and its ultimate action is largely influenced by its treatment after being cast. Differences of working cast zinc under the hammer or rolls produce wide differences practically, and therefore materially change the results in its combination with iron in their relative expansive action. Wrought zinc can be obtained of any of the brass plate factories, of any dimensions required, and will be found to be satisfactory for the purpose in hand. The adjusting pin should be well fitted to the holes in the front iron bar, and also fit the corresponding ones in the zinc bar closely, and if the holes are reamed smooth and true with an English clock broach, Many means are used to effect the adjustments for compensation, of more or less value, but whatever the means used, it must be kept in mind that extra care must be taken to have the mechanical execution first class, as on this very much depends the steady rate of the pendulum in after time. Tubular Compensated Rods.—There are tubular pendulums in the market which have a screw sleeve at the top of the zinc element, and by this means the adjustments are effected, and this is thought to be a very accurate mechanism. The most common form of zinc and iron compensation is where the zinc is a tube combined with one iron tube and a central rod, as shown in Figs. 10, 11, 12. The rod is the center piece, the zinc tube next, followed by the iron tube enveloping both. The relative lengths may be the same as those just given in the foregoing example with the compensating elements flat. The relative lengths of the several members will be virtually the same in both combinations. Tubular Compensation with Aluminum.—The pendulum as seen by an observer appears to him as being a simple single rod pendulum. Figs. 10 and 12 are front and side views; Fig. 11 is an The upper end of the aluminum tube is very close to the pendulum hook and is also provided with a bushing, P, Fig. 11. This bushing is permanently connected at the upper end of the aluminum tube with a steel tube, R, 16 mm. in diameter and 1 mm. in thickness. The outer steel tube is the only one that is visible and it supports the bob, the lower part being furnished with a fine thread on which the regulating nut, O, is movable, at the center of the bob. For securing a central alignment of the steel rod, S, at its lowest part, where it is pivoted, a bushing, M, Fig. 11, is screwed into the steel tube, R. The lower end of the steel tube, R, projects considerably below the lenticular bob (compare Figs. 10 and 12); and is also provided with a thread and regulating weight, G (Figs. 10 and 12), of 100 grammes in weight, which is only used in the fine regulation of small variations from correct time. The steel tube is open at the bottom and the index at its lower end is fastened to a bridge. Furthermore all three of the bushings, P, T and M, have each three radial cuts, which will permit the surrounding air to act equally and at the same time on the steel rod, S, the aluminum tube. A, and the steel tube, R, and as the steel tube, R, is open at its lower end, and as there is also a certain amount of space between the tubes, the steel rod, and the radial openings in the bushings, there will be a draught of air passing through them, which will allow the thin-walled tubes and thin steel rod to promptly and equally adapt themselves to the temperature of the air. Fig. 10. Fig. 11.Fig. 12. From the foregoing description the action of the compensation is readily explained. For the purpose of illustration of its action we will accept the fact that there has been a sudden rise in temperature. The steel rod, S, and the tube, R, will lengthen in a downward direction (including the suspension spring and the pendulum hook), conversely the aluminum tube, A, which is fastened to the steel rod at one end and the steel tube at the other, will lengthen in an upward direction and thus equalize the expansion of the tube, R, and rod, S. As the coefficients of expansion of steel and aluminum are approximately at the ratio of 1:2.0313 we find that with such a pendulum construction—accurate calculations presumed—we shall have a complete and exact coincidence in its compensation; in other words, the center of oscillation of the pendulum will be under all conditions at the same distance from the bending point of the suspension spring. This style of pendulum is made for astronomical clocks in Europe and is furnished in two qualities. In the best quality, the tubes, steel rod, and the bob are all separately and carefully tested as to their expansion, and their coefficients of expansion fully determined in a laboratory; the bushings, P and M, are jeweled, all parts being accurately and finely finished. In the second quality the pendulum is constructed on a general calculation and finished in a more simple manner without impairing its ultimate efficiency. At the upper part of the steel tube, R, there is a funnel-shaped piece The regulation of this pendulum is effected in three ways: 1. The preliminary or coarse regulation by turning the regulating nut, O, and so raising or lowering the bob. 2. The finer regulation by turning the 100 grammes weight, g, having the shape of a nut and turning on the threaded part of the tube, R. 3. The precision regulation is effected by placing small lead or aluminum balls in a small funnel-shaped receptacle attached to the upper part of the tube, R, or by removing them therefrom. It will readily be seen that this form of pendulum can be used with zinc or brass instead of aluminum, by altering the lengths of the inner rod and the compensating tube to suit the expansion of the metal it is decided to use; also that alterations in length may be made by screwing the bushings in or out, provided that the tube be long enough in the first place. After securing the right position the bushings should have pins driven into them through the tube, in order to prevent further shifting. |