CHAPTER XVI.

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Smelt my iron and make Bessemer steel and all kinds of tools. Erect an anvil and forge. Build a saw mill, and plant a farm and kitchen garden.

Having gotten everything all ready for my purpose, I placed, as nearly as I could judge, about a ton of the broken ore in my kiln to be roasted or calcined, and after this was accomplished, I transferred it to my blast furnace and added to the calcined ore about a ton and a half of half-burned coal, and one-third of a ton of limestone; these being the proper proportions, as I was well aware. Under this, and around it, I placed a large amount of coal fuel, and having ignited it by means of a large quantity of wood placed under the whole mass, I went, when it was well started, to my gateway on Rapid River, and set my machinery agoing, which started the fan-wheel, which immediately created a terrific blast, and the whole furnace was soon in a glow. I kept this up by feeding new fuel, till by certain signs I felt confident that the mass of ore was smelted, when I shut down my gateway so as to regulate the blast to its minimum and keep the fan-wheel just revolving. I then dug away the clay at the orifice of the blast-furnace that opened into the smelting-room, and had the supreme satisfaction of seeing the molten ore flow out like water into the furrows of sand that I had formed and excavated to receive it. I had made this furrow for a purpose also, and had something in mind when I formed the sand mould, something like a foot in depth and eighteen inches in length, exactly under the nozzle of the delivery orifice of the furnace. The molten ore ran into this rapidly and soon filled it, forming a rough block of iron a foot thick, a foot wide, and eighteen inches long. When the fiery fluid had completely filled this, I shut off the discharge by thrusting some moist clay into the orifice. This block that I had just made was to be my anvil, and as it was large and would take time to cool, I directed the orifice of the furnace to one side by means of a clay channel, so that the next discharge should not interfere with it; and as my desire was now to get steel in smaller quantities so that I could use it, I drew narrow and shallow channels through my sand at quite long distances from the blast furnace, but all coming together in one deep channel under the orifice, but spreading to different parts of the smelting house, as the ribs of a fan do from the point at which they are collected. Into these channels I allowed the remainder of the molten ore to flow, and it extended itself through all these minor channels, and when it was cool I had several long bars of cast steel that, on my anvil, I could work up into any form.

After a few days, when my anvil was perfectly cool, I mounted it upon a block of wood and commenced to build a forge near by it, of brick and stone, into the fire-place of which I led a branch flexible tube of goat's skin from the fan-wheel, which I could easily detach and connect, and which gave me a blast instead of the usual bellows. At this forge I worked for a week steadily, turning out the simplest and most necessary tools, such as chisels, hammers, hatchets, axes, nails, bolts, plane irons, gouges, etc., which I tempered and hardened when needful. I also made myself tongs and shovels, pickaxe, and crowbars, and as fast as one tool was made at my forge, such as a pair of tongs and a hammer, I had means to make others better and rapidly. In this week I saw treasures gather up about me fast, and, having finished my iron work, I set to, to arrange them into tools. In the first place, by means of cold chisels, I cut out from a large mass of soft stone, that seemed as if it would suit my purpose, a grindstone some two feet in diameter; this I set up on two standards and connected with my water wheels. By means of this I could sharpen and bring into shape all the rough pieces of iron tools that I had forged out, and I had no difficulty in sharpening all my axes, planes, hatchets, chisels, etc., and, when necessary, giving them a finer edge on a whetstone, which I had found to suit my purpose. After getting these all in shape, my next task was to affix handles to them. This was not difficult to do, and it is hardly credible how soon I had my shop hung round about with useful tools. I soon had my planes in order, and my work then commenced to have a finish that it had before lacked. I did not stop here, however, for I was now in my element. I was ambitious of producing much better tools than I had yet finished by the very means that I already had, made to my hands, for creating them. I hope it is understood that the result of my smelting was not common iron, but what is known as Bessemer steel. By the numerous air passages through the ore and my fan-wheel, I had been enabled to turn out the result in steel in bulk by what is called the Bessemer process, leaving the metal all ready to my hand for tools, etc. This steel was not hard enough for some purposes for which I needed it, and having forged some pieces into the proper shape, I treated them to the crucible and blast, having beforehand stamped them with a cold chisel, and finally turned out some splendid files, which was what I most needed to advance in my iron work. As a boy, I used to be expert in this case-hardening of files and steel, and my knowledge now stood me in excellent need.

As soon as I got my files made, I felt as if I could make anything, and my next smelting procured for me—for it only took about twelve or fourteen hours to smelt—some thin sheets of steel, which I set to work upon to smooth by means of my grindstone, so as to make hand-saws; and, of a larger and thicker piece, two fine up-and-down sawmill saws, destined for my sawmill yet to be built. All of these I sharpened and hardened to the necessary temper, and by this time I discovered that my iron was of an excellent quality and as tough as possible. I had never seen finer, even in imported Swedish iron so much sought for at home. I think that the pleasantest noises I had yet heard since arriving on the island was my axe cutting into the side of a tree; my saw splitting the same into small boards when needed; and my planes smoothing these easily to a fine level surface. I did not attempt to saw out one board more than I needed, for I intended that my sawmill should do all that for me, and the planing too without much trouble on my part. So I set to work at this matter in earnest and cast me an axle for my water wheel, which I concluded to erect on my own side of the river. This wheel that I made was not much like the other, but was of wood and iron, strong and well built, and fastened with iron bolts, and set in iron sockets.

I dug away quite a space of the natural fall of Rapid River, and erected a strong flume and gateway, so as to control my wheel perfectly. I took little pains with the covering of my mill, making it hastily and with little care; but the foundations I laid out well and strong, and built it parallel with the side of the river, and had running down into the latter, from the mill, smooth timbers at an angle of about forty-five degrees, on which I intended, by means of my goats or the machinery of the mill itself, to "parbuckle" the logs up into the mill in front of the saw. For a mechanic the arranging of my mill was an easy task, not easy in its details, being laborious and hard, but easy I mean in its mechanical construction, which did not give me a moment's thought. About six weeks saw it all finished and everything in place; revolving knives for my planing-machine and a splendid up-and-down saw for my log-splitting. Of course all my machinery was of a different style, now that I had means to work with, than the rude wheels on the other side of the river. I had before me a good, substantial sawmill—rather rough, to be sure, in some details, but I did not care for that. Nobody, I am sorry to say, would ever look upon it and find fault with its want of finish.

Having this all done, I launched the "Fairy" above the falls and paddled up the river for about half a mile, marking on either bank with my axe the trees I wished to cut down—some of pine and cedar, and others of a hard, dark wood, like walnut, that I knew not the name of. A week's hard work with the axe saw some twenty of these in the water and floated to the dam, whence I rolled them out of the water as I needed them, and cut them into the requisite lengths for my sawmill, when I pushed them by handspikes again into the stream, and floated them in front of my inclined planes, up which they soon mounted by rolling themselves over and over in the two bights of a rope at each end, being slowly wound by the machinery of the mill on a drum inside, or, in other words, as sailors would say, "parbuckled" into the mill, where a few movements of the handspike put them in position on the cradle in front of the saw. Let it suffice for me to say that in a week or two I had all the planed boards that I should need for years, and also plank and joist nicely piled outside the mill, and covered with a light roof of rushes and cane from the rain and sun. It was a great thing for one man to be able to do so much, but then I had now got a start where nothing could stop me. Nature was under my thumb; I was the master.

All these works in iron, steel, and mill-building brought me to spring-like weather, in the month of October, and I began to see signs of returning summer. I hastened, therefore, to drop all these matters, and put myself and goats seriously to work to provide for my coming wants in the vegetable line, and for this purpose went to the landing-place and cleared a space of I should think an acre with a light subsoil plough and two yokes of goats, and planted the whole with different kinds of the seeds that I still had on hand, and which I had preserved. About this open space, or natural glade, were the usual trees and shrubs of the island, and with my axe I made them serve at distances for posts, filling in the intervals with limbs and shrubs, and, where absolutely necessary, using some of my precious boards, till I had made a very coarse, rough, but serviceable fence about my garden that goats or other animals could not get through and destroy the young vegetation when it should sprout up. It was here that I sowed some of my precious wheat, retaining a little in case of accident. In this garden I planted seeds that would mature late in the season, and would in a measure take care of themselves. Near the Hermitage I laid out a similar garden, with the same kind of fence, but not more than one hundred feet square. In this I planted all the little things that I needed at hand for my table, such as cucumbers, tomatoes, beans, radishes, celery, blackberries, strawberries, lettuce.

I found that my apple and pear seeds had taken root, for I visited them before winter had set in, and I took this opportunity, in ploughing, to manure with chopped fish the circular places that I had planted before the winter, and care to avoid turning up with the ploughshare any of the soil where these precious seeds were buried, and where the small, slight stems, leafless, now protruded. Spring came rapidly forward, and I found myself in almost warm weather and pleasant days before I had finished all my gardening, which was near the end of September.

These tasks nearly finished the year for me, within a month and a few days, and what had I accomplished? On Thursday, November 9, 1865, I was, by the providence of God, saved when all my shipmates were lost. I had been preserved for some good purpose evidently, or else the hand of the Almighty would have swept me out of existence with my messmates.

On that terrible day in November I was cast on shore, with scarcely any food, no hat, no coat, and without water. With no aid but that given me by God, and by the use of my own hands and brain, I was to-day sitting in front of my home, erected by myself alone. In this short space of time, one year, I had wrested from Nature many things, showing the supremacy of mind over matter, and knowledge, over ignorance and sloth. I had in this year made fire without the aid of matches, distilled salt water to procure fresh, made myself implements of defence, and erected towers of perpetual lamps, made myself flint, steel, and tinder, bows and arrows, fish-hooks and lines; discovered coal, sulphur, saltpetre, and iron, and captured goats, fish, seals, birds, etc., and at the end of the year found myself sitting at my house door surrounded with my flock of goats, my garden and farm planted, my mill and smelting-house in running order, my canoe at my feet in the quiet water of the cove, and everything about me that could please or charm the eye. From absolutely nothing I had created everything; that is to say, the ground was now so laid out that in the future I saw no end to the daring attempts that I should make, and could make with every chance of success. I felt, now that the year was ending, that my hardest work was done; that I had so much now to do with, that all that I should now undertake would be comparatively easy; but then, on the other hand, my ambition was so great that I could see things in the dim future that would tax the strength and brain of any man to consummate, but which from my temperament and loneliness I knew I should be forced to attempt. Many problems were already turning themselves over in my head, and from them I picked out this one, What is the position of your island in latitude and longitude?

I gave myself this as a special task, and whilst I was at work at little matters around about the Hermitage my mind kept asking me (for it had no one else to talk to), What is the position of your island in latitude and longitude? and it was repeated so often and so persistently that I tried to answer it, which I did in the following manner, as you shall hear.


                                                                                                                                                                                                                                                                                                           

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