XLI MISSION FURNITURE

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The library table (Fig. 196) is a good example of solid and permanent furniture construction. It represents the main principles of the mission style—solidity, strength, simplicity, straight lines, mortise and tenon joints, etc.

To a boy who has worked carefully up to this point it is entirely possible.

As the top is the only part to be glued up, this should be done first. Three boards of 7/8-inch quartered oak 10 inches wide, or an equivalent that will aggregate a trifle over 30 inches, and 4 feet long, should be jointed and prepared for dowelling. The method of doing this is shown at a, where two jointed pieces are clamped together. The distance between dowels lengthwise should be measured, and lines squared across the edges with knife and try square. Two pencil lines, as at b, should be made across the joint. Set the marking gauge at 7/16 inch. Remove the boards from vise or clamp, and from the faces touched by pencil lines, gauge lines cutting across the three knife lines on each edge.

Fig. 196. A mission library table

Where these lines cross, bore 3/8-inch holes with a dowel bit to the depth of at least 1 inch. Lay out the other dowelled joint in the same manner. Saw six pieces of 3/8-inch dowel 2 inches long, and glue ends of each dowel in the holes prepared in the middle board, as shown at c.

Put a thin layer of glue on the joints with a brush and clamp the three pieces together. While the glue is hardening, proceed with the frame. This consists of four legs, four top rails, the lower cross rails, a shelf, and four wedges.

The sizes are as follows:

Top rails 2 42 × 3 × 7/8
Top rails 2 24 × 3 × 7/8
Cross rails 2 261/2 × 3 × 7/8
Shelf 1 443/4 × 12 × 3/4 or 7/8
Wedges 4 21/2 × 7/8 × 3/4

The construction of the top rails is shown at d in the detail drawing. The only point calling for special attention is to see that the tenons are flush with outside of rail, being cut on only three sides, and the mitre at the end of each. The necessity for this mitre is shown in the drawing of the top of leg at e, where the two tenons are shown meeting in the blind mortises. The short rails are identical with those shown at d, except in length.

The detailed drawing of the legs is shown at f, and to make sure that the four are uniform, they should be laid out in pairs, the two at one end together, then the second pair; and finally the two pairs must be compared to discover any possible inaccuracies. The cutting of the mortises may be hastened by boring several holes inside the lines from each side.

Fig. 196. A mission library table (continued)

The drawing at g shows the layout of the lower rails, with tenons at the ends, and mortises on flat sides to receive the tenons on ends of the shelf. As in previous cases, these two pieces should be laid out together.

The most difficult work up to this point is the cutting of the two blind mortises at the top of each leg to receive the mitred tenons. This operation could be simplified, by replacing the mortise and tenon at that point by a dowel joint, but it would no longer be genuine mission furniture, and a much weaker form of construction.

The drawing of the long shelf explains itself, two tenons being cut at each end and a rectangular hole cut through each tenon for the wedge. The tenons are shown with a slight bevel, which is cut with a chisel when all other work is finished.

Before proceeding further, it will be wise to try and fit all the joints. Number or letter the two parts of each joint, as it is finished, to assist in the final assembling. This process of fitting should take some time, for it cannot be hurried safely. When it is finished, the way to fasten the top to the frame should be considered.Several methods are in use, and two are shown at h and i. At h a hole is bored at an angle in the rail. As it goes only part way through, it provides a shoulder for the screw head, and the screw is driven through a hole drilled for the purpose into the solid top.

If this method is used, at least ten screws would be needed for a table of this size, three on each side and two on each end.

The method shown at i is probably the better of the two. Blocks of wood of the shape and size given in the drawing are made and fitted into a groove ploughed in the rails.

This groove may be ploughed the full length of rail, or cut out for an inch or two with a chisel. The tongue and groove should fit snugly, and the block be securely fastened to the top with screws. Two blocks on each side and one on each end will be sufficient.

A simple method is to fasten top and frame by angle irons 2 inches long, on the inside.

This question having been decided, take the glued-up top from clamps and dress down to size. The under side should be trued up enough to fit neatly over tops of legs and rails, and the upper side should be planed, scraped, and sand-papered.

The final assembling should be done in this order:Assemble the two ends separately. Each end consists of two legs, a top and a bottom rail. The mortise and tenon joints should be glued, and a clamp used at top and bottom. Test for squareness. When dry, remove clamps, insert shelf tenons and those of top rails in their mortises, and clamp lengthwise. Drive a wire brad through each tenon, from the side of leg least conspicuous, and set with nail punch.

Put on the top, and level bottom of legs where necessary. Remove all traces of glue, and fill brad holes with putty, coloured same as stain to be used.

Place wedges in mortises provided, and fasten each one with a small brad driven through the side of shelf tenons. Stain and polish.

THE TEA TABLE

This table is made low purposely, the legs being exactly two feet in length. The construction consists of four legs, two sets of cross rails, and a circular top two feet in diameter. As this top is too wide to be cut from one board, joint two pieces of 7/8-inch stock, glue together, and place in clamp. The joint may be strengthened with dowels, as in previous cases. (Fig. 197.)

Fig. 197. A mission tea table

By proceeding in this order—gluing up first—no time need be lost in waiting. Square up the four legs and lay out the eight mortises, placing the four pieces in a vise or clamp to insure uniformity. Cut the mortises and lay the legs one side. The two sets of cross rails are to be halved at the centre, and may be straight or slightly curved, as shown. The curve improves the appearance without reducing the strength seriously, but if this form is decided on, the curve must be cut before laying out the halved joint.After finishing the joint, the two rails of each set are clamped together and tenons laid out. Remove from clamp or vise and cut tenons. Test each set to make sure the halved joint at centre is satisfactory, and insert tenons in the mortises. Draw bore and fasten with round pins of the same material as the legs.

Before fastening the top rails in position, drill and countersink two holes in each piece for the screws, in the position shown in drawing. The bevels on end of tenons should be cut with the chisel before the final fastening.

The two boards composing the top when removed from clamps should be dressed flat on both sides, tested with a straight edge, and circle laid out with steel dividers set at a radius of twelve inches.

Saw close to this line with turning saw, chisel to line, and smooth with spokeshave and sand-paper block—a piece of pine 3 × 2 × 7/8 inches, with the sand-paper tacked on the 7/8-inch edge. Scrape and sand-paper top.

To fasten this top to the frame, lay the top upside down on the floor, and set the frame, inverted, on it. Measure carefully to locate the frame in proper position, and fasten with four 21/2 or 23/4 inch flat head screws. Assuming that all parts of the frame have been scraped and sand-papered before assembling, the table is ready for polishing.

Oak is the wood commonly used for this piece of furniture, but if well seasoned, chestnut is lighter in weight and just as satisfactory as to grain and finish. (See staining and polishing.)

Sometimes in mission furniture the legs of the table are allowed to come up through the top. This design is shown at Fig. 198. The diameter of the top is 24 inches, but the height is increased, as this is designed as a centre or reading table. On account of the support furnished by the shoulder at the top of legs, the top set of rails is omitted, and the fastening made by four angle irons securely screwed to the top and legs.

This table, on account of the greater span between the legs, is as stable as the previous design. The cross rails are halved, and may be straight or curved on under side. If desired, a commodious shelf may be had by fastening a circular piece 19 inches or less in diameter to the top of cross rails. This will need to be glued up and cut like top piece.

Fig. 198. A mission style centre table

The square tenon at the top of legs is shown in the detailed drawing, and care should be taken in laying out to insure the distance from the shoulder to bottom of leg being alike on all four, if the top is to be level.

Fig. 199. Mission plant stand

After gluing up and dressing down the top, lay out circle and two-inch square openings for the tenons. Test these squares carefully before cutting, to make sure they are equally spaced, saw out circle, and finish as in previous table. Saw out the squares close to line and finish with chisel. In putting on angle irons, screw them to the top first and press it tightly down on the shoulders before fastening to legs. A strong cleat 18 or 20 inches long fastened to under side of top across the grain with four or five screws will help to prevent warping, but is not absolutely necessary. If the circular shelf is added, it is to be fastened to cross rails by screws from the under side through drilled holes.

DESIGNING MISSION FURNITURE

Boys who have followed the preceding instructions will be able to plan and construct the following designs without detailed explanations.The two drawings for plant stands are in the nature of suggestions, and although taken from pieces actually made they show the great difference in form that is possible in meeting the same conditions.

Fig. 200. Design for a plant stand

Fig. 199 is thoroughly representative of the so-called mission style with its mortise and tenon joints and straight square legs.

The shelf for holding the jardiniÈre is indicated by dotted lines, and it is held by cleats fastened to the sides by flat-head screws.

A dark finish, antique or rich brown, is appropriate for either design. Fig. 200 shows a radically different form. The shelf is octagonal or square with the corners cut at 45 degrees to fit the legs.

The detail view shows the arrangement of lower rails meeting the legs at the same angle. The ends of rails are mitred and secured by wire nails set below the surface and holes filled. The fastening between upper shelf and legs may be either round-head blue screws or dowel pins of the same material as the legs, with the outer ends slightly rounded.

The shape of the legs makes this design weaker than Fig. 199, but their spread results in a more stable base and makes this stand less liable to upset.

The foot rest (Fig. 201) is to be provided with a cushion covered with leather nailed on with large-head craftsman nails.

Fig. 201. Foot rest. Fig. 202. Footstool in mission style

The cushion may be filled with hair, excelsior, or even fine shavings, securely sewed in a cover of ticking and held in place by the leather cover. The leather must be brought down and nailed to the lower edge of the cross rails. Fasten the top to cleats screwed on inside of ends.

Fig. 202 shows the same problem worked out in straight lines, the leather being nailed to all four top rails.

Photograph by Helen W. Cooke
Assembling and Finishing.

Figs. 203 and 204. Mission desks. A study in design

Each of these pieces of furniture suggests a new one, and chairs, settees, umbrella stands, writing desks, etc., may be made along the same general lines.

The plant stand (Fig. 199) suggests the umbrella rack. The shelf is simply shifted from the top to bottom and provided with a brass tray to catch the water. Valuable suggestions for such furniture may be obtained by consulting catalogues of furniture, and by constant observations of well-made pieces.

These designs should never be copied, but used only as aids to the working out of original ideas.

The typical writing desk shown at Fig. 203 illustrates this point. While fairly well proportioned, the legs could well be heavier. The drawer is also faulty. Its position makes it necessary to move away from the desk in order to open it. The lower cross rail will be a nuisance when sitting close enough to write and other features might be criticised. Whether your design will be a success or not depends on the clearness with which all these details are thought out. Fig. 204 shows several of the above defects corrected.


                                                                                                                                                                                                                                                                                                           

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