So many factors affect the composition and yield of Cheddar cheese that no positive or exact statement can be made unless other facts are definitely known. The following factors affect both the composition and yield: 1. The chemical composition of the milk. 2. Amount of moisture incorporated into the cheese. 3. The amount of solids lost in cheese-making. 4. The skill of the cheese-maker. 5. The bacterial-content of the milk. 210. TABLE VI
|
Average Composition of the Whey | ||||
Minimum | Maximum | Average | ||
Water | 92.75 | 93.28 | 93.00 | |
Total solids | 6.72 | 7.25 | 7.00 | |
Fat | 0.24 | 0.51 | 0.38 | |
Casein, albumin | 0.66 | 0.90 | 0.86 | |
Sugar and ash, etc. | 5.63 | 5.86 | 5.76 |
TABLE VIII
Average Composition of the Green Cheese | ||||
Minimum | Maximum | Average | ||
Water | 33.16 | 43.80 | 37.33 | |
Total solids | 66.84 | 56.11 | 62.67 | |
Fat | 30.00 | 35.89 | 33.41 | |
Casein | 20.80 | 25.48 | 23.39 | |
Sugar and ash, etc. | 4.86 | 7.02 | 5.89 |
Table VI shows the minimum, maximum and average composition of the milk and Table VIII the composition of the cheese made from that milk. The average composition of the cheese in Table VIII shows that it contains 37.33 per cent of water. The tendency to-day seems to be for a softer cheese so that the average would probably be higher. Table VIII also shows the wide variation in the composition of the cheese. The moisture and total solids both vary about 10 per cent. In order to judge the variation in composition, one must know the
211.
TABLE IX
Summary Showing the Relation of Fat to Casein in Normal Milk | |||||
Group | Per Cent of Fat in Milk | Number of Samples | Average Per Cent of Fat in Each Group | Average Per Cent of Casein in Each Group | Average Pounds of Casein for Each Pound of Fat in Milk |
I | 3.0-3.5 | 22 | 3.35 | 2.20 | 0.66 |
II | 3.5-4.0 | 112 | 3.72 | 2.46 | 0.66 |
III | 4.0-4.5 | 78 | 4.15 | 2.70 | 0.65 |
IV | 4.5-5.0 | 16 | 4.74 | 3.05 | 0.64 |
V | 5.0-5.25 | 7 | 5.13 | 3.12 | 0.61 |
Table IX shows that the pounds of casein for each pound of fat are not constant but that the casein does not increase in proportion to the fat above 4.0 per cent of fat in the milk.
212.
TABLE X
Summary Showing Relation of Fat in Milk to Yield of Cheese | |||
Group | Sverage Per Cent of Fat in Milk | Pounds of Green Cheese Made from 100 Lb. of Milk | Pounds of Green Cheese Made for 1 Lb. of Fat in Milk |
I | 3.35 | 9.14 | 2.73 |
II | 3.72 | 10.04 | 2.73 |
III | 4.15 | 11.34 | 2.70 |
IV | 4.74 | 12.85 | 2.71 |
V | 5.13 | 13.62 | 2.66 |
Table X shows that as the fat in the milk increases, the pounds of cheese made from 100 pounds of that milk increases; but the amount of cheese made for each pound of fat in the milk does not increase. This is due to the fact pointed out in Table IX, namely, that as the fat increases in the milk the casein does not increase in the rich milk in proportion to the fat. From Tables IX and X this conclusion may be drawn: that as the percentage of fat increases in the milk the more cheese can be made from 100 pounds of that milk, but after the increase in fat gets above 4 per cent the amount of cheese that can be made for each pound of fat in the milk is decreased because the casein does not increase in proportion to the fat. No exact statement of yield can be made without first stating the moisture-content of the cheese. The losses also must be considered.
Van Slyke
TABLE XI
Table Showing the Effect of the Fat-Content of Normal Milk on the Yield of Cheese | |||
Per Cent of Fat in the Milk | Per Cent of Casein in the Milk | Amount of Cheese Made frm 100 Lb. 100 Lb. of Milk | Pounds of Amount of Cheese Made for Each Pound of Fat in the Milk |
3.00 | 2.10 | 8.30 | 2.77 |
3.25 | 2.20 | 8.88 | 2.73 |
3.50 | 2.30 | 9.45 | 2.70 |
3.75 | 2.40 | 10.03 | 2.67 |
4.00 | 2.50 | 10.60 | 2.65 |
4.25 | 2.60 | 11.17 | 2.63 |
4.50 | 2.70 | 11.74 | 2.61 |
4.75 | 2.80 | 12.31 | 2.59 |
5.00 | 2.90 | 12.90 | 2.58 |
213.
TABLE XII
Summary Showing Amount of Fat in Milk Lost in Cheese-making | |||
Group | Pounds of Fat in 100 Lb. of Milk | Pounds of Fat Lost in Whey for 100 Lb. of Milk | Per Cent of Fat in Milk Lost in Whey |
I | 3 to 3.5 | 0.32 | 9.55 |
II | 3.5 to 4 | 0.33 | 8.33 |
III | 4 to 4.5 | 0.32 | 7.70 |
IV | 4.5 to 5 | 0.28 | 5.90 |
V | 5 to 5.25 | 0.31 | 6.00 |
Table XII shows that the percentage of fat in the whey is approximately the same for milk high or low in fat. But the milk low in fat loses a higher percentage of the total milk-fat in each 100 pounds of whey.
214.
1. Cutting the curd coarse.
2. High setting temperature.
3. Low acid in the curd at time of removing whey.
4. Not stirring the curd with the hand as the last of the whey is removed.
5. Slow pressure.
6. High piling of the curd in the cheddaring process.
7. Small amount of salt.
8. Holding the curd at low temperature after the whey is removed.
9. Large amount of rennet.
10. Cutting the curd hard.
The following factors decrease the moisture-content of the cheese:
1. Fine cutting.
2. Low setting temperature.
3. High acid in the curd at time of removing the whey.
4. Stirring the curd with the hand as the last of the whey is removed.
5. Fast pressure.
6. Low piling of the curd in the cheddaring process.
8. Holding the curd at high temperature after the whey is removed.
9. Small amount of rennet.
10. Cutting the curd soft.
From this discussion, it is evident that the yield of cheese from 100 pounds of milk increases with higher percentages of fat and casein in the milk, with reduced losses of solids during manufacture, with the absence of undesirable fermentations, and with the incorporation of large amounts of water.
216.
In the commercial trade Cheddar cheese is usually designated by some name which indicates its size. The size of the cheese is determined by that of the hoops. The hoops vary both in diameter and height. The table on the following page shows the usual sizes of the hoops and the weight and name applied to the cheese.
217.
TABLE XIII
Size of Cheese Hoops, Weight, and Term Applied to Cheese | |||
Diameter of Hoop | Height of Cheese | Weight of Cheese Pounds | Term Applied to Cheese |
6-7 in. | 7-8 in. | 9-11 | Young America |
Tapers5-7in. | 10-14 in. | 10-16 | Long Horn |
12-14 in. | 3½-4½ in. | 18-24 | Daisy or Picnic |
14-15½ in. | 4-6 in. | 30-40 | Twin (two in same box) |
14-16 in. | 4-7 in. | 35-40 | Flat |
13½-15 in. | 10-12 in. | 40-50 | Cheddar |
14-16 in. | 12-15 in. | 75-90 | Export |
"The acidulation of milk with hydrochloric acid after pasteurization is accomplished without difficulty or danger of curdling by running a small stream of the acid, of normal concentration, into the cooled milk as it flows from the continuous pasteurizer into the cheese vat. One pound of normal-strength acid is sufficient to raise 100 pounds of milk from 0.16 percent to 0.25 percent acidity (calculated as per cent of lactic acid). The amount of acid needed each day to bring the milk up to 0.25 per cent acidity is read from a table or calculated from the weight of the milk and its acidity, determined by the use of Manns's acid test (titration with tenth-normal sodium hydrate and phenolphthalein). The preparation of standard-strength acid in carboy lots for this work and the
"After the milk is pasteurized and acidulated three-fourths per cent of first-class starter is added and the vat is heated to 85°. It is set with rennet, using 2 ounces of rennet per thousand pounds of milk, so that the milk begins to curdle in 7 minutes and is cut with three-eighth inch knives in 25 minutes. All portions of the work after adding rennet are carried out in an unvarying routine manner, according to a fixed-time schedule every day. As soon as the rennet has been added the cheese maker is able to calculate the exact time of day when each of the succeeding operations should be performed, and the work of making the cheese is thus simplified and systematized. It is possible that the routine process here described may be varied somewhat with advantage at different factories."
This cheese usually lacks characteristic Cheddar flavor or contains it in very mild form. It therefore satisfies only those who seek very mild flavored products. Efforts are now being made to find a flavor producing substance or organism which will bring the flavor of this product more nearly to that of typical Cheddar.
218.
Usually a little pepper is added, to give the cheese a biting taste. Some manufacturers add a great variety of substances, but these are not necessary and destroy the flavor of the cheese.
Club cheese may be wrapped in tin-foil or put up in air-tight glass jars. The latter practice, while more expensive, has the advantage of making the cheese keep longer; but for local trade tin-foil is just as satisfactory as glass. In filling the glass, care must be taken not to leave any air spaces between the cheese and the glass, as this is likely to permit the cheese to mold. A glass jar can be filled and air spaces prevented by first smearing a very thin layer of cheese over the glass.
219.
The early steps of the two processes are identical. They diverge at the point at which in the factory Cheddar process the whey is drawn and the curd is allowed to mat. In some factories the curd and part of the whey are dipped into a curd sink. This allows the whey to escape more easily and quickly. In the stirred-curd process, the pieces of curd are kept separated by stirring and not
220.
This cheese is adapted for manufacture on small dairy farms, where there is inexpensive and scanty equipment. The smaller sizes of cheese are made and ripened quickly. It has become widely used in California.
The cheese is made every morning, from evening's and morning's milk. The former is put into the cheese vat at night, and morning's milk is added as milking is going on. When the milk is all in the vat, it is immediately warmed to 86° to 88° F. and rennet extract is added (when milk has 0.2 to 0.21 of 1 per cent acidity) at the rate of 6 to 8 ounces to 1000 pounds of milk. No coloring matter is used. It is ready for the curd-knife in thirty to thirty-five minutes, its readiness being determined the same as in making Cheddar cheese. The curd is first cut lengthwise of the vat with the horizontal curd-knife and allowed to stand until the whey rises over and partly covers the curd, when it is cut again with the vertical curd-knife crosswise of the vat. It is then hand-stirred, gently at first, and the stirring is finished with the rake.
Either a steam-heating or self-heating vat is used (the steam-heating vat is preferred) and temperature increased about one degree in five minutes. The curd is heated to
The curd is hand-stirred as soon as the whey is nearly drained off, and raked to each side of the vat to drain more thoroughly, when it is quickly stirred again to keep it from lumping or matting. Salt is now added at the rate of 1½ pounds to 100 pounds of curd, and stirred in thoroughly several times. During the salting process, cold water is allowed to run under the vat, the hot water having been run off previously.
Curd is put into cloths at a temperature of 80° to 85° F. No cheese hoops are used. Two sets of press cloths are necessary; one set is ready to use while the other is still on the cheese in the press. These press cloths are about one yard square. The press cloths are all laid out evenly one on top of the other, as many as there are cheeses. They are then taken together and spread out over the top of a large, open tin milk-pail, and pushed down in the center to the bottom of the pail, with the edges hanging over the top. A common one-gallon lard pail is used to measure the curd into the press cloths. A lard pail full will make a cheese weighing six and one-half pounds, which is the popular size. After a pailful has been put into the press cloth, the four corners are caught up with the left hand, while with the right hand the curd is formed round and the press cloth straightened and the other corners in turn taken up. The press cloth is now taken up tight over the curd with the left hand, while the cheese is given a rolling motion on the table with the right hand, pressing at the same time to expel some of the whey. This twists the press cloth tight over the curd,
The cheeses are pressed between two wooden planks, 12 inches wide, 1½ inches thick, by whatever length is required for the number of cheeses to be pressed. One plank is nailed on supports at a convenient height from the floor on a little slant for the whey to drain off better. The cheeses in the press cloths are placed at the proper distance apart so they do not touch. Then the other plank is put squarely over the top of the cheese and levers about four feet long at an interval of five feet are placed over this plank, from a cleat in the wall, on the other end of which is placed a heavy weight of about 100 pounds, which acts as an automatic pressure. The cheeses are left in the press until the next morning, when they are taken out and put on the shelves in the curing-room. The cheeses have no bandage or covering, and do not seem to crock, and they form a very good rind.
The cheese is a sweet variety, weighs six and one-half pounds cured and cures in about three weeks ready to ship, and sells at 16 to 25 cents a pound wholesale. Most of the work seems to lie in forming and rolling the curd in press cloths before pressing. Trouble is experienced by the makers, especially in warm climates in summer, in not having the milk at a uniform acidity when rennet is added. Great improvements could be made in this cheese by using an acidimeter, paraffining and curing the cheese in an even temperature, not much over 60° F.
Old and hard Jack cheese is also employed for grating and cooking, while the fresh is used for the table.
221.
After the curd has been milled, it is covered with cold water. The temperature of this water ranges from 50° F. to 70° F. The curd is stirred in this water for various lengths of time according to the judgment of the cheese-maker. This time varies from five minutes to one hour. Sometimes the vat is partly filled with water and the curd milled directly into the water. This process has certain advantages and disadvantages.
The advantages are: if too much acid has developed in the curd, this washing will reduce it so that the cheese will not be sour. Sometimes when bad flavors are present in the curd, washing will tend to overcome or remove them. Its disadvantages are: the larger yield due to excessive soaking tempts the makers to soak curd beyond the time needed to relieve the initially sour condition. Curd soaked in this way produces cheeses containing percentages of water so high as to lower their quality. This increases the yield sometimes as much as 3 to 5 per cent. Such a cheese is very soft in texture and does not cure like a Cheddar cheese which has not been washed. Part of the lactic acid, milk-sugar
A washed-curd cheese is never sour because the milk-sugar and lactic acid have been removed by washing.
222.
223.
224.
225.
226.
In the leaf method, a regular Cheddar cheese curd is made up to the time of salting. Just before the salt is added, sage leaves are mixed with the curd. The leaves should be dried and freed from stems and other coarse particles and the leaves themselves broken up rather finely. The leaves are then added at the rate of 3 ounces for every 1000 pounds of milk. Care must be exercised to see that the leaves are evenly mixed through the curd or an evenly mottled cheese will not result. The salt is then added. This sequence seems to increase the absorption of the flavor by the curd.
If these cheeses are consumed as soon as well cured, no fault can be found. On the other hand, if they are held for any length of time, yellow areas form about each piece of sage leaf; the leaves decay rapidly and spoil the cheese. This method gives a very true flavored sage cheese, the only objection being that it cannot be held in storage for any length of time without a marked deterioration.
Both vats are worked along together, until the time for removing the whey. Then the partition in the vat is removed or the small vat is mixed with the large one. The green curd should then be evenly mixed with the white one or an even green mottled cheese will not result. The curds should not be mixed until they are well firmed or the white curd will take on a greenish cast and spoil the appearance of the cheese.
After the whey is removed, the curd is allowed to mat as in ordinary Cheddar but care must be exercised to pile the curd so that it cannot spread or "draw" out. If it does draw out, the small green spots will be stretched out and large blotches or patches of green will be the result. The cheese-maker must watch the curd closely or he may not secure the much desired small green mottles. When the curd is well matted, it is milled as in Cheddar.
The sage extract can be obtained from dairy supply houses, or a sage tea can be made by steeping the sage leaves. In many cases the commercial extract gives the cheese a strong disagreeable flavor, but not a true sage flavor. The sage tea gives a flavor more like that of the leaves themselves. Too much of the extract or the leaves will give a very rank flavor. The sage extract can best be put on the curd by means of a sprayer or atomizer with which it can be evenly sprayed over the entire surface. The extract should be applied two or three times and the curd well stirred after each application. The amount of the extract to use depends altogether on its strength; an ounce of the extract or three ounces of sage tea to 1000 pounds of milk is about the correct amount. After the extract has been added, the salt is used at the same rate as with a normal Cheddar curd and the sage curd is carried along the same as a Cheddar.
This extract method gives a sage cheese mottled with small green spots which somewhat resemble the green of sage leaves. A cheese made in this way can be held for a long time, as nothing has been added which can decay. The only objection to this method is that the sage extract may not give a true sage flavor. Therefore, the maker must try to obtain the best extract possible or make his own from the sage leaves.
227.
When part skimmed-milk cheese is manufactured, there is often difficulty in getting the milk in the vat to test the desired percentage of fat. Some cheese-makers skim all the milk and then put in the desired amount of cream. This practice seems wasteful, not only because of the cost of separation, but because the fat will not mix easily with the milk but will tend to float on the surface. If the fat floats, there will be a large loss. After a very few trials an operator can tell about how much of the whole milk must be skimmed in order to have the mixed skimmed-milk and whole milk test the desired percentage of fat. The necessary percentage of fat in the mixed milk to produce cheese of a certain grade can be determined by testing the cheese by the Babcock test. (See Chapter XIX.)
228.
Skimmed-milk as it comes from the separator is at a temperature of about 88° to 90° F.; it is ripened and set at this temperature. It is ripened rather highly on the acid test, from 0.18 to 0.20 of 1 per cent, and to correspond on the rennet test which will not be many spaces. In about twenty-five to thirty minutes it is coagulated ready for cutting. The curd of skimmed-milk cheese is cut a little softer than is that of whole-milk cheese. Milk is usually set at 88° to 90° F. The curd is not ordinarily cooked above this temperature. If the milk was 84° to 86° F. when set, then the curd should be raised to 88° to 90° F. The curd firms in the whey very rapidly. When firm
229.
The cheese-maker should observe the following points when making skimmed-milk cheese: (1) Have clean-flavored sweet milk; (2) use clean-flavored commercial starter; (3) ripen the milk sufficiently, but not too much; (4) firm the curd at as low a temperature as possible; (5) have the curd properly firmed when the whey is drawn; (6) cheddar the curd faster than the curd from whole milk; (7) make the cheeses all the same size; (8) keep the cheese neat and clean in the curing-room.
230.
TABLE XIV
Table Showing the Composition and Yield of Skimmed-milk Cheddar Cheese | ||||||
Percentage of Fat in the Milk | Percentage of the Milk Skimmed | Percentage of Fat in the Milk in the Vat After Skimming | Number of Pounds of Cheese from 100 Pounds of Milk | Composition of the Cheese | ||
Percentage of Total Solids | Percentage of Fat | Percentage of Water | ||||
4.7 | 50 | 2.4 | 9.92 | 54.74 | 22.00 | 45.25 |
4.7 | 60 | 2.0 | 9.74 | 52.46 | 17.50 | 47.54 |
4.7 | 70 | 1.5 | 9.26 | 49.87 | 13.50 | 50.13 |
4.7 | 80 | 1.0 | 8.42 | 48.26 | 10.00 | 51.74 |
4.0 | 50 | 2.0 | 9.70 | 53.29 | 21.00 | 46.71 |
4.0 | 60 | 1.6 | 9.50 | 50.89 | 17.00 | 49.11 |
4.0 | 70 | 1.2 | 9.30 | 48.06 | 13.50 | 51.94 |
4.0 | 80 | 0.9 | 9.20 | 45.24 | 10.50 | 54.76 |
3.5 | 50 | 1.8 | 8.54 | 54.20 | 19.50 | 45.80 |
3.5 | 60 | 1.5 | 8.10 | 51.10 | 16.50 | 48.90 |
3.5 | 70 | 1.1 | 7.44 | 52.62 | 13.00 | 47.38 |
3.5 | 80 | 0.9 | 7.00 | 49.64 | 9.54 | 50.36 |
3.4 | 50 | 1.9 | 8.24 | 54.50 | 20.00 | 45.50 |
3.4 | 60 | 1.5 | 7.82 | 52.05 | 16.50 | 47.95 |
3.4 | 70 | +1.4 | +7.80 | +49.04 | +14.00 | +50.96 |
+1.2 | +7.28 | +50.76 | +14.00 | +49.24 | ||
3.4 | 80 | 0.9 | 7.24 | 47.41 | 10.50 | 52.59 |
In some creameries and cheese factories, the milk is skimmed and the cream made into butter and the skimmed-milk into cheese by the Cheddar process. In making cheese without the milk-fat, it is difficult to standardize a method that will produce the flavor and body of the
The grades of skimmed-milk cheese vary between rather wide limits—from those made entirely of skimmed-milk to those made of milk from which only a small amount of fat has been removed and which are almost like whole-milk cheese. Because of the gradations of skimmed-milk cheese, it is difficult to make anything but general statements and to base comparisons with whole-milk cheese.