Essential Characteristics of the Iron Epoch—Preparation of Iron in Pre-historic Times—Discovery of Silver and Lead—Earthenware made on the Potter's Wheel—Invention of Coined Money. Without metals, as we have said in one of the preceding chapters, man must have remained for ever in a state of barbarism. To this we must add, that the civilisation of man has made progress just in proportion to the degree of perfection he has arrived at in the working of the metals and alloys which he has had at his disposal. The knowledge and use of bronze communicated a strong impulse to nascent civilisation, and was the means of founding the first human communities. But bronze is far from possessing all the qualities which ought to belong to metals when applied to various industrial purposes. This alloy is neither hard nor elastic enough to make good tools; and, in addition to this, it is composed of metals which in a natural state are very scarce. Man requires a metal which is cheap, hard, easy to work, and adapted to all the requirements which are exacted by industrial skill, which is so manifold in its works and wants. A metal of this sort was at length discovered, and a new era opened for the future of men. They learned how to extract from its ore iron—the true king of metals, as it may well be called—on account of its inestimable qualities. From the day when iron was first placed at man's disposal civilisation began to make its longest strides, and as the working of this metal improved, so the dominion of man—his faculties and his intellectual activity—likewise enlarged in the same proportion. It is, therefore, with good reason that the name of Iron Epoch has been given to the latest period of the development of primitive man, As the use of iron essentially characterises this epoch in the history of mankind, we ought to give an account of the processes of manufacture employed by the primitive metallurgists, that is to say, we should inquire how they proceeded at this epoch to extract iron from its native ore. The art of metallurgy had made great progress during the bronze epoch. There were at that time considerable workshops for the preparation of bronze, and small foundries for melting and casting this alloy. When once formed into weapons, instruments, and tools, bronze objects were fashioned by artisans of various professions. The moulder's art had already attained to a high degree of perfection, a fact which is proved by the gigantic bronze objects which we have already mentioned, as well as the castings, so many of which have been represented in the preceding pages. The phenomenon of tempering was well known, that is the principal modifications which are experienced by bronze in its cooling, whether slow or sudden. It was well known how to vary the proportions of the tin and copper so as to obtain bronze of different degrees of hardness. All the means of soldering were also familiarly known. Damascening was introduced in order to diversify the appearance of wrought metallic objects. The cutting qualities of instruments were increased by forging them and consolidating them by hammering. They had even gone so far as to discover the utility of the addition of certain mineral salts in the founder's crucible in order to facilitate the fusion of the bronze. Thus at the end of the bronze epoch the knowledge of metals had attained to a comparatively considerable development. Hence we may conclude that the substitution of iron for bronze took place without any great difficulty. Owing to the natural progress and successive improvements made in metallurgic art, the blacksmith made his appearance on the scene and took the place of the bronze-moulder. What, however, was the process which enabled our earliest metallurgists to extract iron from its native ore? Native iron, that is metallic iron in a natural state, is eminently But, as we hardly need observe, stones of this kind do not often drop down from the skies, and their employment is of too accidental a character ever to have suggested to men the right mode of the extraction of iron. It is, therefore, almost certain that the first iron used was extracted from its ore just like copper and tin, that is, by the reduction of its oxide under the influence of heat and charcoal. In opposition to this explanation, some bring forward as an objection the prodigiously high temperature which is required for the fusion of iron, or, in fact, the almost impossibility of melting iron in the primitive furnaces. But the fusion of iron was in no way necessary for the extraction of this metal; and if it had been requisite to procure liquid iron, primitive industrial skill would never have succeeded in doing it. All that was necessary was so to reduce the oxide of iron as to obtain the metal in a spongy state without any fusion. The hammering of this spongy mass when in a red-hot state soon converted it into a real bar of iron. If we cast a glance on the metallurgic industry of some of the semi-barbarous nations of ancient times, we shall find, as regards the extraction of iron, a process in use among them which will fully justify the idea we have formed of the way in which iron must have been obtained in primitive times. Gmelin, the naturalist, during his travels in Tartary, was a witness of the elementary process which was employed by these northern tribes in procuring iron. There, every one prepares his own iron just as every household might make its own bread. The furnace for the extraction of iron is placed in the kitchen, and is nothing but a mere cavity, 9 inches cube, which is filled up with iron-ore; This same process for the extraction of iron from its natural oxide, without fusion, is practised by the negroes of Fouta-Djallon, in Senegal. After having become acquainted with the elementary process which is practised by the semi-barbarous tribes of the present day, we shall find but little difficulty in understanding all that Morlot, the Swiss naturalist, has said as to the iron-furnaces of pre-historic man, and shall probably agree in his opinions on the subject. Morlot, in his 'MÉmoires sur l'ArchÉologie de la Suisse,' has described the vestiges of the pre-historic furnaces intended for the preparation of iron, which were found by him in Carinthia (Austria). According to M. Morlot, the plan adopted for extracting iron from its oxide in pre-historic times was as follows:—On the side of a slope exposed to the wind, a hole was hollowed out. The bottom of this hole was filled up with a heap of wood, on which was placed a layer of ore. This layer of ore was covered by a second heap of wood; then, taking advantage of a strong breeze rising, which had to perform the functions of the bellows, the lowest pile of wood was kindled at its base. The wood by its combustion was converted into charcoal, and this charcoal, under the influence of heat, soon reduced the iron oxide to a metallic state. When the combustion had come to an end, a few pieces of iron were found among the ashes. By increasing the size of the apparatus used, far more considerable results were of course obtained. In Dalecarlia (Sweden), M. Morlot found smelting-houses, so to speak, in which the original hole, of which we have just been speaking, is surrounded with stones so as to form a sort of circular receptacle. In this rough stone crucible layers of charcoal and iron-ore were placed in succession. After having burnt for some hours, the heap was searched over and the spongy iron was found mixed with the ashes at the bottom of the furnace. The slowness of the operation and the inconsiderable metallic result induced them to increase the size of the stone receptacle. They first gave to it a depth of 7 feet and then of 13 feet, and, at the same time, coated the walls of it with clay. They thus had at their disposal a kind of vast circular crucible, in which they placed successive layers of iron-ore and wood or charcoal. In this altogether elementary arrangement no use was made, as it seems, of the bellows. This amounts to stating that the primitive method of smelting iron was not, as is commonly thought, an adaptation of the Catalan furnace. This latter process, which, even in the present time, is made use of in the Pyrenean smelting works, does not date back further than the times of the Roman empire. It is based on the continual action of the bellows; whilst in the pre-historic furnaces this instrument, we will again repeat, was never employed. These primitive furnaces applied to the reduction of iron-ore, traces of which had been recognised by Morlot, the naturalist, in Austria and Sweden, have lately been discovered in considerable numbers in the canton of Berne by M. Quiquerez, a scientific mining engineer. They consist of cylindrical excavations, of no great depth, dug out on the side of a hill and surmounted by a clay funnel of conical form. Wood-charcoal was the fuel employed for charging the furnaces, for stores of this combustible are always found lying round the ancient smelting works. In an extremely curious memoir, which was published in 1866 by the Jura Society of Emulation, under the title of 'Recherches sur les anciennes Forges du Jura Bernois,' M. Quiquerez summed up the results of his protracted and minute investigations. A few extracts from this valuable work will bring to our knowledge the real construction of the furnaces used by pre-historic man; 400 of these furnaces having been discovered by M. Quiquerez in the district of the Bernese Jura. We will, however, previously mention that M. Quiquerez had represented, or materialised, as it were, the results of his interesting labours, by constructing a model in miniature of a siderurgical establishment belonging to the earliest iron epoch. This curious specimen of workmanship showed the clay-furnace placed against the side of a hill, the heaps of charcoal, the scoriÆ, the hut used as a dwelling by the workmen, the furnace-implements—in short, all the details which formed the result of the patient researches of the learned Swiss engineer. M. Quiquerez had prepared this interesting model of the ancient industrial pursuits of man with a view of exhibiting it in the Exposition Universelle of 1867, together with the very substances, productions, and implements which he had found in his explorations in the Jura. But the commission appointed for selecting objects for admission refused to grant him the modest square yard of area which he required for placing his model. How ridiculous it seems! In the immense Champ de Mars in which so many useless and absurd objects perfectly swarmed, one square yard of space was refused for one of the most curious productions which was ever turned out by the skilful hands of any savant! The result of this unintelligent refusal was that M. Quiquerez' model did not make its appearance in the Exposition Universelle in the Champ de Mars, and that it was missing from the curious Gallery of the History of Labour, which called forth so much of the attention of the public. For our readers, however, it will not be altogether lost. M. Quiquerez has been good enough to forward to us from Bellerive, where he resides (near DÉlÉmont, canton of Basle, Switzerland) a photograph of his curious model of a pre-historic workshop for the preparation of iron. From this photograph we have designed the annexed plate, representing a primitive furnace for the extraction of iron. This composition reproduces with tolerable accuracy the model in relief constructed by the author. The furnace is shown; it is nothing but a simple cavity surmounted by a conical chimney-funnel, and placed against the side of a hill. Steps made of rough stone, placed on each side of the mound, enable the workmen to mount to the summit. The height of the funnel is about 9 feet. At the side of the furnace stands the hut for the labourers, constructed of a number of round On the right, in the foreground, we may notice a heap of charcoal intended to be placed in the furnace in order to reduce the ore; on the left, there is the store of ore called in the ironworks the ore-pen. The provision of iron-ore is enclosed between four wooden slabs, forming a quadrangular space. In the centre are the scoriÆ which result from the operations carried on. A workman is extracting the cake of spongy iron from the ashes of the furnace; another is hammering on the anvil a piece of iron drawn from the furnace in order to forge it into a bar. Round the furnace various implements are scattered about, such as the anvil, the pincers, the hammer, &c. All the instruments are designed from various specimens found by the author. After these explanations, we may now give some extracts from M. Quiquerez' work, and we trust our readers will find no difficulty in comprehending the details given by the learned engineer, describing the primitive furnaces for the extraction of iron which he discovered in the Bernese Jura. M. Quiquerez has remarked two kinds of primitive furnaces for the fabrication of iron, or, rather, two stages of improvement in their construction. The first sort, that which the author considers as dating back to the most remote antiquity, is not so numerous as the others; the second kind form the largest number of those which he has explored. "Furnaces of the first kind," says M. Quiquerez, "consisted of nothing but a small cylindrical excavation of no great regularity in shape, with a cup-shaped bottom, hollowed out in the side of a hill so as to give more natural height on one side; the front of the furnace was closed up by fire-proof clay, supported with stones. This cavity was plastered over with 4 to 6 inches of clay, generally of a whitish colour, which became red after coming in contact with the fire. These smelting-furnaces were not more than 12 to 18 inches in depth, as seemed to be shown by the upper edges being rounded and more or less scoriated. The front, which was always more or less broken, had an opening at its base to admit a current of air, and to allow the workmen to deal with the melted material; but this opening seems to show that the piece of metal which had been formed during the operation must have been extracted by breaking in the front. "The second kind of furnace, which is by far the most numerously found and widely distributed, is, in fact, nothing but an improvement of that which preceded it, the edges of the furnace or crucible being considerably raised in height. They vary in depth from 7½ to 8 feet, with a diameter of most irregular dimensions, from 18 inches upwards, and a thickness of 12 inches to 7 feet. They are likewise formed of fire-proof clay, and their average capacity is about 25 gallons. "The constructor, having dug out in the side of the hill an opening circular, or rather semi-circular, at the base, with a diameter nearly three times as wide as the future furnace, arranged in the centre of this hole a kind of furnace-bed made of plastic clay at bottom, and covered with a layer of fire-proof clay on the top of it. The bed of the furnace, which lies on the natural and hardly levelled earth, is, generally speaking, not so thick as the side walls, which are formed of sandy or siliceous clay, always fire-proof on the inside, but sometimes of a more plastic nature on the exterior; the empty space left between the walls of the furnace and the solid ground round it was filled up with earth and other material. In front the furnace was enclosed by a rough wall, sometimes straight and sometimes curving, built, without mortar, of rough limestone, and dressed with earth to fill up the gaps. In front of the furnace an opening was made in this wall, taking its rise a few inches above the bottom of the furnace, and increasing in size in an outward direction, so as to enable the workmen to see into, and work in, the furnace. "The work thus commenced was carried up to the requisite height; and when the excavation in the side of the hill was not lofty enough, the dome of the furnace was raised by placing buttresses against the fire-clay, so as to prevent the earth falling in. When these furnaces were established on almost level ground, as is sometimes the case, they form a truncated cone, with a base varying in size according to the height of the apparatus. "The furnace was not always built upright; it often deviated from the perpendicular, leaning to one side or the other to an extent as considerable as its own diameter, but no constant rule as to this can be recognised. The internal shape was just as irregular, changing from circular to oval, without any apparent motive beyond want of care in the workman. The crucibles or furnaces are sometimes larger "The furnace thus being established, the wood was withdrawn which had formed the cone, if, indeed, any had been used, and at the hole made at the base of the crucible a clod of fire-clay some inches in height was placed, so as to form a dam, and to confine in the crucible the molten or soft metal; the scoriÆ, being of a lighter nature and floating at the top, made their escape over the top of the dam. As the latter were not very liquid, their issue was promoted by means of pokers or wooden poles, perhaps damped, with which also the metal was stirred in the crucible. "In neither of these two kinds of furnaces do we find any trace of bellows, and a more or less strong draught must have been procured through the opening made for the escape of the scoriÆ, according to the elevation of the dome of the furnace. The limestones which have been found in certain furnaces were probably employed with a view of increasing the draught; they doubtless belonged to the upper part of the furnace, where they had been fixed so as to add height to the orifice. This rudimentary plan must have been likewise used in the earliest crucibles. The mode of obtaining a draught which we have just pointed out is indicated most plainly by the scorification of the walls of the furnace on the side opposite to the air-passage; this side has evidently experienced a more intense heat, whilst on the other the walls are much less affected by the fire, and in some cases pieces of the mineral still remain in a pasty or semi-molten state, just as they were when the work of the furnace ceased.... "The absence of any machine in the shape of bellows in the ancient metal works of the Jura appears all the more remarkable as these implements were known both to the Greeks and Romans; hence we may at least infer, not only that these nations did not introduce the art of iron-working into the Jura, but that it must have existed at a much earlier period. It must also be remarked that the openings in the furnaces are not placed in the direction of the winds prevailing in the country—a plan which might have increased the draught—but " ... In respect to fuel it must be remarked that in all the siderurgical establishments which we have discovered, certain features indicate that wood carbonised in a stack was exclusively used as fuel. The furnaces are too small for the employment of rough wood; added to this, charcoal stores are placed near the furnaces; and charcoal burnt in a stack is constantly met with all round the sites, in the scoriÆ, and all the dÉbris. We must, besides, mention the discovery, at Bellelay, of a charcoal store 8 feet in diameter, situated under a compact bed of peat 20 feet in thickness. It was established on the solid earth, anterior to the formation of the peat. Now from this very peat a parcel of coins belonging to the fifteenth century was recovered, over which only 2 feet of peat had grown in a period of 400 years. There, too, at a depth of 9 feet, were found the scattered bones of a horse, with the foot still shod with those undulating edged shoes with elongated and strongly punched holes, in which were fitted the ends of nails of the shape of a T, the heads of which were conical. This kind of shoe is found in the Celtic settlements, the villages, habitations, and ironworks, also in the pasturages and forests of the country, but rarely in the Roman camps; in the latter they are always in less number than the wider metallic shoes, which are larger, and furnished with a groove indicating the line in which the nail-holes were punched. The calculations which have been made from the discovery of the coins of the fifteenth century (A.D. 1478) would give an antiquity of at least twenty to twenty-four centuries to the horse-shoe we have just mentioned, for the animal must have died and been devoured on the then existing surface of the ground, and could not have been buried in the peat, as the bones, instead of lying grouped together, were dispersed in every direction. These same calculations would carry back the date of the charcoal-store to an era 4000 years ago. "Owing to the imperfection of the furnaces, the quantity of charcoal used must have been quadruple the present consumption for the same results. The metal, as it was extracted from the ore, fell down into the bottom of the crucible. In proportion as the mass of metal increased, a workman, with a poker made of damp green wood, brought out the scoriÆ which floated on the top, and stirred the metal so as to "Owing to the imperfection of the furnaces, and especially, the deficiency in the draught caused by the want of bellows, the metal contained in the ore could be but very imperfectly extracted; the scoriÆ are therefore still so very rich in iron that, about twenty years ago, the manager of the ironworks at Untervelier tried to use them over again as ore. Accumulations of this dross, measuring from 100 to 200 yards square, may be seen near certain furnaces-a fact which would infer a somewhat considerable production of iron. The examination of these scoriÆ proves that iron was then made by one single operation, and not liquid pigs fit for casting, or to be converted into iron by a second series of operations. "The iron produced was introduced into commerce in large blocks, shaped like two quadrangular pyramids joined at the base, weighing from 12 to 16 lbs. One of these pieces was found near a furnace which had been demolished in order to establish a charcoal furnace, in the commune of Untervelier, and another in one of the furnaces of BoÉcourt. "All round the furnaces there have been found numerous remains of rough pottery; it is badly baked, and made without the help of the wheel, from clay which is mingled with grains of quartz—the pottery, in fact, which is called Celtic. Pieces of stag's horn have also been discovered, which must have been used for the handles of tools; also iron hatchets. One of them has a socket at the end made in a line with the length of the implement; it is an instrument belonging to the most remote period of the iron age. The others have transversal sockets like our present hatchets. One of the latter was made of steel so hard that it could not be touched with the file. With regard to coins, both Gallic and Roman were found, and some of the latter were Such is the description given by M. Quiquerez of the iron furnaces of a really pre-historic character, those, namely, which are characterised by the absence of bellows. We think, however, that there must have been holes below the hearth which afforded access to currents of air, and, by being alternately open or closed, served either to increase or diminish the intensity of the draught. But bellows, properly so called, intended to promote the combustion and chemical reaction between the oxide of iron and the charcoal did not then exist. The addition of the bellows to iron-furnaces brought an essential improvement to the art of the manufacture of iron. Another improvement consisted in making, at the bottom of the stone receptacle where the fuel and the ore were burnt together, a door composed of several bricks which could be readily moved. At These improved primitive furnaces are well-known to German miners under the name of StuckÖfen ("fragment-furnaces"). They are modified in different ways in different countries; and according to the arrangement of the furnace, and especially according to the nature of the ferruginous ores, certain methods or manipulations of the iron have been introduced, which are nowadays known under the names of the Swedish, German, Styrian, Carinthian, Corsican, and Catalan methods. The ancient furnaces for the extraction of iron may be combined under the name of smelting-forges or bloomeries. The invention of siliceous fluxes as applied to the extraction of iron, and facilitating the production of a liquid scoria which could flow out in the form of a stream of fire, put the finishing stroke to the preparation of iron. The constructors next considerably increased the height of the stone crucible in which the fuel and the ore, now mingled with a siliceous flux, were placed, and the blast furnace, that is, the present system of the preparation of iron, soon came into existence. But, there may be reason to think, neither of these two kinds of furnaces belongs to the primitive ages of mankind which are the object of this work. In the iron epoch—that we are considering—the furnace without bellows was possibly the only one known; the iron was prepared in very small quantities at a time, and the meagre metallic cake, the result from each operation, had to be picked out from among the ashes drawn from the stone receptacle. Gold, as we have already said, was known to the men of the bronze epoch. Silver, on the contrary, did not come into use until the iron epoch. Another characteristic of the epoch we are now studying is the appearance of pottery made on the potter's wheel, and baked in an improved kind of furnace. Up to that time, pottery had been moulded There is another fact which likewise characterises the iron epoch; this was the appearance of coined money. The earliest known coins belong to this period; they are made of bronze, and bear a figure or effigy not stamped, but obtained by melting and casting. The most ancient coins that are known are Greek, and date back to the eighth century before Christ. These are the coins of Ægina, Athens, and Cyzicum, such as were found many years ago in the duchy of Posen. In the lacustrine settlement of NeuchÂtel, coins of a remote antiquity have also been found. We here represent in its natural size (fig. 232), taken from M. Desor's work, a bronze coin found in the settlement of La TÈne in the lake of NeuchÂtel. But these coins are not more ancient than the Greek specimens that we have before named. They are shown to be Gallic by the horned horse, which is a Gallic emblem. At Tiefenau, near Berne, coins have been found of a nearly similar character associated with others having on them the effigy of Apollo, and bearing an imprint of Massilia (Marseilles). As the foundation of this PhocÆan colony dates back to the sixth century before Christ, these coins may be said to be among the most ancient which exist. Glass became known, as we have before stated, in the bronze epoch. In short, the essential features which distinguish the iron epoch are, iron instruments, and implements combining with those of bronze to replace stone in all the uses for which it was anciently employed—the knowledge of silver and lead, the improvement of pottery, and the introduction of coined money. With regard to its chronological date we should adopt that of about 2000 years before the Christian After these general considerations, we shall pass on to give some account of the manners and customs of man during the iron epoch, or, at least, during the earlier portion of this period, which ere long became blended with historic ages. When we have completed our study of man in the earlier period of the iron epoch, we shall have terminated the rapid sketch which we have intended to trace out of primitive man and his labours. This period commenced, as we have just stated, about 2000 years before Christ, and ultimately merged into the earliest glimmer of historical records. Our task now is to describe all we know about man at this date of nascent civilisation. Afterwards, the earliest historians—and among them, Herodotus, the father of history—are the authorities whom we must consult for an account of the actions and exploits of the human race in Europe. FOOTNOTES: |