FIRING CHINA

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If the kiln is raised upon a box or platform from 10 to 20 inches high, it is more convenient to stack, and also to regulate the burner. Have the box covered with a piece of zinc or sheet iron. Connect with the chimney in the most direct way, using 7 in. pipe which must not taper. If the chimney hole should be smaller, have it enlarged to this size. Set the brackets in the support upon the side of the kiln. Fill the can with kerosene oil and place upon the bracket adjusting the funnel so that the oil will drop into it. Place a small piece of asbestos fibre as large as a thimble in the iron tray in the bottom of the burner, and keep the slide in the burner well open.

Kilns are shipped with the clay in a green state in order to insure safe transportation, and must be fired in order to dry out any moisture before firing china.

Turn on the oil in a fast drop and apply a lighted match or taper to the asbestos fibre, which has become saturated with oil and will light. Allow the oil to flow in a broken stream for about 15 minutes. By this time the burner has become hot and will consume more oil. At first, the bottom of the pan need not be more than one-half covered, always exercising care not to feed it too fast in the beginning. As the kiln becomes hotter, the oil may be increased gradually and a red glow will be seen through the mica window in the door. This will gradually increase until the whole interior is red, also the flames may be seen through the mica window at the top. From this time the oil may be turned on as fast as the burner will consume it without overflowing. Usually the first time it is fired it is best to allow the kiln to run slowly for four or five hours or longer if necessary, and until it shows a good red throughout the inside, and hotter than for firing China.

The China may be stacked in any manner which is convenient. Trays and plates may be placed on edge with small stilts between, although the expert firer may stack safely on edge without stilts as long as the glazed surface of one piece is touched only by an unglazed bottom or rim of the one next. If plates are piled one above the other, it is always safer to have medium sized stilts between them. In case of a large Jardiniere, Vase, or Punch Bowl, place a large stilt beneath. It is frequently convenient to stack large pieces on the side, in which case they may be raised a little in the same way. Stack the china so that it will not wedge at any place, and so that ventilation of air may circulate about the pieces. Cups and saucers and small articles may be stacked in any possible position separated by small stilts. If you wish to use the shelves place the supports in the kiln so that they rest securely, and place the shelves upon them. Very few firers make use of them after they have become accustomed to stacking without.

It is not necessary to heat the kiln each time before firing, as moisture is not expelled from fire-brick into the oven as it is from an iron firepot. Allow the oil to flow in a small or broken stream for about 15 minutes, and then increase a little. The main point is to feed the oil very slowly at first until the burner has become hot, when it may be increased gradually. The first red will show in about 40 minutes. From this time on, the oil may be increased as fast as the burner will consume it without overflowing. After the interior of the kiln has been thoroughly red for some time it will grow paler in tone and a glow commonly called Sunshine will spread over it. This is the point to turn off the oil, and stop the fire. You can see whether the gold has changed color, and whether the pieces are glazed, especially any dusted tints. If your colors come out dull, and if your rose or carmines are brick color instead of a clear pink, or if your gold rubs off, you may know that you have not fired long enough. If your pinks or carmines have turned purple, you have overfired. A few trials will enable you to know for yourself, just the right length of time.

It takes from one hour and fifteen to an hour and thirty to forty-five minutes. The time varies, depending upon the draught and the way the oil has been fed.

The mistake is too often made, of firing by time entirely, instead of being guided by the appearance of the kiln. After having fired several times, one will have ascertained pretty nearly just how long their kiln takes to fire, and this time is not apt to vary greatly. Yet on some days, depending upon different conditions, it may take a trifle longer or less time, and so let your reason, rather than the clock, dictate the proper firing.

The hole under the door is intended for a peep hole, to see the condition of the fire in the combustion chamber, and should be left closed. When the chimney draft is not good a carbon may form over the burner in this combustion chamber, and by the use of a small poker through this hole it may be removed and taken out through the burner without stopping the firing.

If the kiln does not seem to respond properly, and in a reasonable length of time, you will, doubtless, find that there in insufficient draught in the chimney. This is a most important consideration, and if there is any cause, such as a stove, or fire-place connected with the same flue which cuts the draught, it must be removed. If attached to the same flue as a furnace or stove, the latter must be entirely cut off when the fires are out in the summer.

Sometimes it is necessary to have the chimney lengthened or pipe added to the top, especially if there are tall buildings or trees nearby. The chimney or additional pipe should not have a hood or covering of any kind. In every case, an imperfect draught is the only cause which prevents perfect success from the start. When these conditions are right, little or no carbon will be formed. If an accumulation of carbon forms in the chamber above the burner, it is because the draught is poor, and must be increased. By continuing to fire with a poor draught, you run the risk of filling the tubes and choking the kiln, which must then be cleared out before firing again, even if the draught is remedied.

After firing a few times, frequently after the first firing, small heat checks or cracks will appear in the different tubes or linings of your kiln. This occurs in all fire-brick kilns and has no serious significance. With kerosene oil as a fuel, no injurious gases are formed, and no harm will come to the most delicate ware. You may fire it with perfect safety, even if the small cracks are not filled. After a time as the cracks become larger, and seem of some consequence, they may be filled with a paste made of fire-clay and water. Do not merely plaster this paste over the outside, but force it well into the cracks. In this way the kiln will last indefinitely. Cracks are less liable to come if a little care is exercised not to cool the kiln too fast, and not to open the door while it is hot.

About three or four hours should be allowed for cooling, and in opening the door be careful not to subject the china to a sudden cool draught. Open the door only very gradually, leaving a mere crack at first, then a little larger space, etc. The sudden draught of cool air might cause the china to craze and crack.

A piece of soft glazed ware, if taken from the kiln while still too warm, is apt to show a crackled or crazed glaze, and you will hear the little crackling sound produced by the sudden contraction of the glaze.


Hibbard Powder China Colors in Vials
Color tube
No Better Quality Made
BLACKS
Best Black 10c
Outlining Black 10c
BLUES
Baby Blue 10c
Banding Blue 10c
Copenhagen Blue 10c
Deep Blue Green 10c
Royal Blue 15c
Turquoise Blue 10c
BROWNS
Auburn Brown 10c
Brown Green 10c
Chestnut Brown 10c
Deep Red Brown 10c
Finishing Brown 10c
Hair Brown 10c
Meissen Brown 10c
Yellow Brown 10c
GRAYS
Gray for Flesh 15c
Pearl Gray 10c
Royal Copenhagen Gray 10c
GREENS
Apple Green 10c
Brown Green 10c
Darkest Green 10c
Deep Blue Green 10c
Empire Green 10c
Gray Green 10c
Moss Green 10c
Myrtle Green 10c
Olive Green 10c
Peacock Green 10c
Royal Green 10c
Russian Green 10c
Shading Green 10c
Yellow Green 10c
PINKS
American Beauty 24c
Rose 12c
Peach Blossom 12c
Standard Pink 20c
Sweet Pea Pink 10c
PURPLES AND VIOLETS
Crimson Purple, best 36c
Dark Violet 12c
Dp. Violet of Gold 28c
Royal Purple 20c
Ruby Purple, brilliant 36c
Violet 15c
Violet of Iron 15c
REDS
Blood Red 12c
Carnation 10c
Deep Red Brown 10c
Pompadour 10c
Poppy Red 10c
Yellow Red 12c
WHITES
Relief White (Aufsetzweiss) 12c
White Enamel 12c
YELLOWS
Albert Yellow 10c
Egg Yellow 10c
Imperial Ivory 10c
Ivory Glaze, for dusting 10c
Ivory Yellow 10c
Lemon Yellow, rich 10c
Oriental Ivory 10c
Primrose Yellow 10c
Trenton Ivory 10c
FLUX
Flux 10c
PASTE FOR RAISED GOLD
Vial 16c

Hibbard Lustre Colors
Rose lustre

Lustre Colors are very effective in conventional style decoration. In connection with powder or regular painting colors, part of the design may be Lustre, either flowers, leaves or parts of background that require special treatment to bring out the beauty of the design may be treated with Lustre if brilliant effect is desired. See chapter on use of Lustres for complete color treatment and chapter on conventional style painting for uses to which lustres may be applied.

½ Bottle Bottle Ounce
Copper $0.30 .... $3.00
Dark Green .... .23 1.00
Gold Lustre .30 .... 3.00
Iridescent Rose .... .24 1.00
Light Green .... .13 .60
Mother of Pearl .... .13 .60
Mother of Pearl, bluish .... .13 .60
Mother of Pearl, greenish .... .13 .60
Opal .... .13 .60
Orange Red .... .11 .50
Platinum .48 .... 4.95
Ruby .48 .... 4.50
Silver Lustre .45 .... 4.95
Steel Blue .27 .... 2.50
Violet .24 .... 2.25
Yellow .... .11 .50
Yellow Brown .... .11 .50
Essence for thinning .... .08 .45

Hibbard Medium
FOR MIXING, PAINTING AND TINTING
Hibbard’s Medium

Hibbard Medium is a combination of oils in proportions best suited for mixing smoothly colors in either powder or paste form. Gives the necessary time to blend tints and pad ground perfectly smooth. For painting, mix color and medium into a compact smooth mixture with palette knife. Can be used with any make of colors and oils. It is not surpassed by any preparation on the market, but is priced way below other makes.

1-ounce bottle $0.12
16-ounce bottle (pint) 1.35

Hibbard Gold
Manufactured by
THAYER & CHANDLER
Roman Gold

Jar No. 6

Hibbard gold gives you the best value you have ever seen in gold for china painting. Other golds on the market are made by a manufacturer who sells to a jobber; the jobber sells to the retail merchant and from the retail merchant it reaches the painter. Don’t pay retail price for gold. Remember, in buying gold from us, it comes direct from the producer. We are in a position to give you more for your money than any dealer.

Hibbard gold is put up in boxes and air tight screw top porcelain jars made especially for this purpose. Boxes have new metal HIBBARD GOLD PROTECTOR cover which fits over the gold in contact with glass slab keeping the gold moist and free from dust. Gold in jar is so well protected from dust and air that there is practically no waste or deterioration; it will keep indefinitely.

Jar No. 1. Roman or Unfluxed $0.55
Jar No. 3. Equal to three boxes 1.50
Jar No. 6. Equal to six boxes 2.90
IN BOX ON GLASS SLAB
Per box, Roman or Unfluxed $0.55
6 boxes, Roman or Unfluxed 3.20
12 boxes, Roman or Unfluxed 6.35

Hibbard New China Painting Outfit

Hibbard outfits have improved the standard of china painting sets very materially and have new features which make these the best outfit values ever offered. New Process Outline Designs are strictly up-to-date and not found in other outfits. Selection of colors and material was made by professional china painter. Useless and out-of-date colors, etc., have no place in Hibbard outfits.

Hibbard Outfit No. 2
HIBBARD OUTFIT No. 2

Polished wood box, 9½ × 6½ inches, containing list of material as enumerated below:

1 Vial Yellow Brown
1 Vial Auburn Brown
1 Vial Yellow Green
1 Vial Peacock Green
1 Vial Best Black
1 Vial Banding Blue
1 Vial Albert Yellow
1 Vial Poppy Red
1 Vial Rose
1 Vial Violet
1 Vial Lemon Yellow
1 Vial Pompadour
1 Steel Palette Knife
1 Tinting Brush, No. 10
1 Square Shader, No. 6
1 Square Shader, No. 3
1 Pointed Shader, No. 2
1 Fine Outliner, No. 2
1 Bottle Mixing Medium
1 Bottle Turpentine
1 Bottle Outlining Ink
1 Mixing Palette, in tin holder
5 Brush Handles
1 Sheet Tracing Paper
1 Sheet Graphite Paper
1 Plate Divider
1 Instruction Book
12 new Process Outline Designs
Outfit No. 2, net wholesale price$2.98
Hibbard Outfit No. 3
HIBBARD OUTFIT No. 3

Polished wood box, 12 × 9 inches, containing following large assortment of high-grade material:

1 Vial Best Black
1 Vial Banding Blue
1 Vial Copenhagen Blue
1 Vial Yellow Brown
1 Vial Auburn Brown
1 Vial Yellow Green
1 Vial Apple Green
1 Vial Deep Blue Green
1 Vial Brown Green
1 Vial Poppy Red
1 Vial Rose
1 Vial Ruby Purple
1 Vial Blood Red
1 Vial Albert Yellow
1 Vial Lemon Yellow
1 Vial Imperial Ivory
1 Vial Violet
1 Vial Oriental Ivory
1 each square shaders, Nos. 2, 4, 6, 8
1 each pointed shaders, Nos. 3, 5, 7
1 each long pointed shaders, Nos. 2, 4, 6, 8
12 Brush Handles
1 Tinting Brush
1 Steel Palette Knife
1 Sketching Pencil
1 Covered China Palette
1 Mixing Palette, Japanned tin
1 Bottle Mixing Medium
1 Bottle Turpentine
1 Bottle Outlining Ink
1 Sheet Tracing Paper
1 Sheet Graphite Paper
1 Box of Hibbard’s Roman Gold
1 Plate Divider
1 Instruction Book
18 New Process Outline Designs
Outfit No. 3, net wholesale price$6.70

Transcriber’s note:

Page 5, ‘green’ changed to ‘greens,’ “with greens and blues”

Page 6, ‘turqoise’ changed to ‘turquoise,’ “by mixing turquoise blue”

Page 6, Conventional Style Painting illustration moved to page 7

Page 9, comma inserted after ‘Yellow,’ “Albert Yellow, and Sea Green”

Page 10, comma added after ‘Berries,’ “Berries, Silver Lustre centres”

Page 18, ‘Currents’ changed to ‘Currants,’ “Currants of a lighter red”

Page 21, ‘flesh-shadow’ changed to ‘flesh shadow,’ “touched up with flesh shadow;”

Pages 21 and 22, all instances of ‘soft-flesh-tint’ changed to ‘flesh-soft-tint’

Page 24, ‘ground laying’ changed to ‘ground-laying,’ “the art of ground-laying.”

Page 25, ‘decorater’ changed to ‘decorator,’ “Here the decorator is cautioned”

Page 25, comma inserted after ‘medium,’ “medium, heavy or light ground”

Page 28, ‘drys’ changed to ‘dries,’ “if the color dries”

Page 31, ‘Then’ changed to ‘When,’ “When tinting with”

Page 32, ‘and’ changed to ‘any,’ “any diluting medium can be used”

Page 32, ‘of’ inserted, “oil of lavender”

Page 34, ‘a’ inserted, “end of a brush handle”

Page 34, ‘is’ changed to ‘are,’ “two applications of silver are necessary”

Page 36, ‘gold’ inserted, “If liquid bright gold is used”

Page 38, ‘no’ changed to ‘not,’ “use tissue paper, not cotton.”

Page 39, ‘hydrofloric’ changed to ‘hydrofluoric,’ “removed with hydrofluoric acid.”

Page 43, ‘star banding wheel’ changed to ‘the “Star” Banding Wheel,’ “with the “Star” Banding Wheel”

Page 43, ‘The operation of’ changed to ‘Operation of the,’ “Operation of the wheel is very simple.”

Page 43, ‘the’ inserted, “by using the “Star” Banding Wheel.”

Page 44, ‘botchy’ changed to ‘blotchy,’ “are sure to appear blotchy.”

Page 45, comma inserted after ‘roses,’ “pinks, roses, carmines, blues,”

Page 45, ‘matt’ changed to ‘Matt,’ “loses its lustre and becomes Matt.”

Page 51, ‘that’ inserted after ‘colors,’ “colors that cannot be produced are bought”

Page 51, ‘getter’ changed to ‘better,’ “enamels give better satisfaction”

Page 51, ‘Beleek’ changed to ‘Belleek,’ “a slight one on Belleek ware”

Page 64, full stop inserted after ‘Nos,’ “1 each square shaders, Nos. 2, 4,”






                                                                                                                                                                                                                                                                                                           

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