CHAPTER VI APPURTENANCES

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55. General.—The appurtenances to a sewerage system are those devices which, in addition to the pipes and conduits, are essential to or are of assistance in the operation of the system. Under this heading are included such structures and devices as: manholes, lampholes, flush-tanks, catch-basins, street inlets, regulators, siphons, junctions, outlets, grease traps, foundations and underdrains.

56. Manholes.—A manhole is an opening constructed in a sewer, of sufficient size to permit a man to gain access to the sewer. Manholes are the most common appurtenances to sewerage systems and are used to permit inspection and the removal of obstructions from the pipes. The details of the Baltimore standard manholes are shown in Fig. 27 and a manhole on a large sewer in Omaha is shown in Fig. 28. The features of these designs which should be noted are the size of the opening and working space, and the strength of the structure. Manhole openings are seldom made less than 20 inches in diameter and openings 24 inches in diameter are preferable. A man can pass through any opening that he can get his hips through provided he can bend his knees and twist his shoulders immediately on passing the hole. For this reason the manhole should widen out rapidly immediately below the opening, as shown in Fig. 27 and 38.

The walls of the manhole may be built either of brick or of concrete. Brick is more commonly used, as the forms necessary for concrete make the work more expensive unless they can be used a number of times. The walls of the manhole should be at least 8 inches thick. Greater thicknesses are used in treacherous soils and for deep manholes, or to exclude moisture. A rough expression for the thickness of the walls of a brick manhole more than 12 feet deep in ordinary firm material is t = d
2
+ 2, in which t is the thickness in inches and d is the depth in feet. The thickness of brick walls may be changed every 5 to 10 feet or so. Concrete walls may be built thinner than brick walls.

Fig. 27.—Baltimore Standard Manhole Details.

The bottoms of brick manholes are frequently made of concrete as shown in Fig. 27. The floor slopes towards the center and is constructed so that the sewage flows in a half round or U-shaped channel of greater capacity than the tributary sewers. The sides of the channel should be high enough to prevent the overflow of sewage onto the sloping floor, which should have a pitch of about one vertical to 10 or 12 horizontal. In manholes where two or more sewers join at approximately the same level the channels in the bottom should join with smooth easy curves. Where the inlet and outlet pipes are not of the same diameter the tops of the pipes should ordinarily be placed at the same elevation to prevent back flow in the smaller pipes when the larger pipes are flowing full.

The dimensions of the manhole should not be less than 3 feet wide by 4 feet long for a height of at least 4 feet, when built in the form of an ellipse, or 4 feet in diameter when built circular. No standard method for the reduction of the diameter of the manhole near the top is observed, the rate being more or less dependent on the depth of the manhole. The use of sloping sides above the frost line is desirable as such a form is more resistant to heaving by frost action.

For sewers up to 48 inches in diameter the manhole is usually centered over the intersection of the pipes and has a special foundation. For larger sewers the manhole walls spring from the walls of the sewer as shown in Fig. 28.

Fig. 28.—Details of a Manhole and a Well Hole.

In the case of a decided drop in the elevation of a sewer, or of a tributary sewer appreciably higher than an outlet in any manhole, the sewage is allowed to drop vertically at the manhole, hence the name drop manhole. The Baltimore standard drop manhole is shown in Fig. 27. A well hole is an unusually deep drop manhole in which the force of the vertical drop of sewage is broken by a series of baffle plates, or by a sump at the bottom of the well hole. Fig. 28 shows a well hole at St. Paul, Minn. The use of drop manholes can be avoided in large sewers by the construction of a flight of steps or flight sewer as shown in Fig. 29, which allows the use of a steep grade and serves to break the velocity of the sewage.

The specifications of the Sanitary District of Chicago, covering the construction of manhole covers and frames are:

All castings shall be of tough, close grained, gray iron, free from blow holes, shrinkage and cold shuts, and sound, smooth, clean and free from blisters and all defects.

All castings shall be made accurately to dimensions to be furnished and shall be planed where marked or where otherwise necessary to secure perfectly flat and true surfaces. Allowance shall be made in the patterns so that the specified thickness shall not be reduced.

All castings shall be thoroughly cleaned and painted before rusting begins and before leaving the shop with two coats of high grade asphaltum or any other varnish that the Engineer may direct. After the castings have been placed in a satisfactory manner, all foreign adhering substances shall be removed and the castings given one additional coat of asphaltum. No castings shall be accepted the weight of which shall be less than that due to its dimensions by more than 5 per cent.

Fig. 29.—Flight Sewer at Baltimore.
Eng. Record, Vol. 59, p. 161.

Fig. 30.—Baltimore Standard Manhole Frame and Cover.

The weights of frames and covers in use vary from 200 to 600 pounds, the weight of the frame being about 5 times that of the cover. The lightest weights are used where no traffic other than an occasional pedestrian will pass over the manhole. Frames and covers weighing about 400 pounds are commonly used on residential streets, whereas 600 pound frames and covers are desirable in streets on which the traffic is heavy. The frames should be so designed that the pavement will rest firmly against it and wear at the same rate as the surrounding street surface. Experience has shown that vertical sides should be used for the outside of the frame to approach this condition, and that the frame should not be less than 8 inches high. The cover should be roughened in some desirable pattern as shown in Fig. 30. Smooth covers become dangerously slippery. Where the ventilation of the sewers is not satisfactory the manhole covers are sometimes perforated. This is undesirable from other points of view as the rising odors and vapors are obnoxious at the surface and the entering dirt and water are detrimental to the operation of the sewer. The stealing and destruction of manhole covers and the unauthorized entering of sewers has occasionally required the locking of the covers to the frame when in place. The locks commonly used consist of a tumbler which falls into place when the manhole is closed, and which can be opened only by a special wrench or hook. Adjustable frames are sometimes used where the street grade is settling, or may be raised in order that the elevation of the top of the cover may be made to conform to that of the street surface, without reconstructing the top of the manhole. One type of adjustable cover is shown in Fig. 31. Manhole covers should be so marked that the sanitary sewer can be distinguished from the storm-water sewer, and both from the telephone conduit, etc.

Fig. 31.—Adjustable Manhole Frame and Cover.

Iron steps are set into the walls of the manhole about 15 inches apart vertically to allow entrance and exit to and from the manhole. Galvanized iron is preferable to unprotected metal as the action of rust is particularly rapid in the moist air of the sewer. One type of these manhole steps is shown in Fig. 27. The steps should have a firm grip in the wall as a loose step is a source of danger.

Fig. 32.—Baltimore Standard Lamphole.

57. Lampholes.—A lamphole is an opening from the surface of the ground into a sewer, large enough to permit the lowering of a lantern into the sewer. Lampholes are used in the place of manholes to permit the inspection or the flushing of sewers, and to avoid the expense of a manhole. They are located from 300 to 400 feet from the nearest manhole in such a manner that a lamp lowered in the lamp hole can be seen from the two nearest manholes.

Lampholes should be constructed of 8– to 12–inch tile or cast-iron pipe. The lower section should be a cast-iron T on a firm foundation, but if constructed of tile it should be reinforced with concrete to take up the weight of the shaft. The details of the Baltimore standard lamphole are shown in Fig. 32. Lampholes are not commonly used on sewerage systems on account of their lack of real usefulness and the troubles encountered by breaking of the pipe below the shaft.

58. Street Inlets.—A street inlet is an opening in the gutter through which storm water gains access to the sewer. The types used in different cities vary widely. Details of an inlet in successful use are shown in Fig. 33. The figure shows also a common form of connection to the sewer. A water-seal trap is sometimes used to prevent the escape of odors from the sewer. Care must be taken in design that such traps do not freeze in winter nor dry out in summer, although it is not always possible to prevent these contingencies.

Fig. 33.—Details of an Untrapped Street Inlet, without Catch-Basin.

The important features to be observed in the design of a street inlet are: height and length of opening, character of grating, and location. The general location of inlets is discussed in Chapter V. The clear height of opening commonly used is from 5 to 6 inches, with a clear length of 24 to 30 inches or longer. Inlets of this size have given satisfaction on paved streets with moderate slopes, where the drainage area is not greater than 10,000 to 12,000 square feet of pavement. W. W. Horner states:[35]

The St. Louis type of inlet “old” style was a vertical opening in the curb 8 inches high and 4 feet in length with a horizontal bar making the net opening about 5 inches. It has a broad sill extending under the sidewalk. The “new” style inlet is 4½ feet long with a clear opening of 6 inches and no bar. The sill is done away with and the opening drops down directly from the curb. Tests were made of the capacity of this inlet on pavements on different slopes with sumps of depths varying from 0 to 6 inches in front of the inlet, extending out 3 feet from the gutter, and returning to the elevation of the gutter at a slope of 3 inches to the foot. The results of these tests are shown in Table 22. The capacity of the inlet is expressed as the amount of water entering just before some water begins to lap past. If a large amount of water is allowed to flow past much more water will enter the inlet thus furnishing a factor of safety for large storms. It was noted that by beginning the rise in the pavement about opposite the middle of the inlet the capacity of the inlet was increased from 20 to 50 per cent.

TABLE 22
Capacities of St. Louis Street Inlets
From tests by W. W. Horner. Cubic feet per second
Slope in Per Ct. 0.42 1.5 2.85 4.5
Depth of Sump, Inches 0.0 2 4 6 0 2 4 6 0 2 4 6 0 2 4 6
Capacity, old style 1.27 0.03 0.25 0.78 1.49
Capacity, new style 0.1 0.5 1.5 2.5 0.08 0.4 1.1 2.1 0.03 0.28 0.87 1.62 0.02 0.15 0.45 1.0

Gratings with horizontal bars will admit more water than gratings with vertical bars, but they will also admit more rubbish such as sticks, papers, leaves, etc., which serve to clog the sewers. Vertical barred gratings and gratings in the bottom of the gutter clog more quickly than other types. In the selection of the type of grating to be used a decision must be made as to whether it is more desirable to clean the sewer or catch-basin, or to flood the street as a result of clogged inlets. Where catch-basins are used or the sewers are large, horizontal bars are more satisfactory. The openings between bars should be small enough to prevent the entrance of a horse’s hoof or objects of sufficient size to clog the sewer. Four inches in the clear for vertical openings and 6 inches for horizontal openings are reasonable sizes.

The location of the inlets at the intersection of the two curb lines at a corner results in a lower first cost but on heavily traveled streets this may result in a higher maintenance cost than for other locations because of the concentration of traffic at street corners, hammering the inlet casting out of shape or position. Vehicles making short turns will tend to climb the curb and will intensify the wear upon the inlet. These objections can be overcome by the use of two inlets at each corner, set back far enough from the curb intersection to avoid interference with the cross-walks. This also makes it possible to raise the cross-walks without the use of gutters under them.

The size of the pipe from the inlet to the catch-basin or sewer should be large enough to care for all of the water which may enter the inlet. As the capacity of the inlet is seldom known with accuracy and the capacity of the pipe is difficult of determination, it has become customary to use a 10–inch or a 12–inch connecting pipe for each ordinary independent inlet.

59. Catch-basins.—Catch-basins are used to interrupt the velocity of sewage before entering the sewer, causing the deposition of suspended grit and sludge and the detention of floating rubbish which might enter and clog the sewer. A separate catch-basin may be used for each inlet, or to save expense, the pipes from several inlets may discharge into one catch-basin.

Fig. 34.—Catch-basin.
Outlets are not always trapped.

The types in successful use are extremely varied, but the distinguishing feature of all is an outlet located above the floor of the basin. A common form of catch-basin is shown in Fig. 34. It is constructed similar to a manhole with a diameter of about 4 or 4½ feet and a depth of retained water from 3 to 4 feet. Catch-basins of this size will care for the sewage from the inlets at the four corners of a street intersection, each draining a city block. In unusual situations it may be necessary to install a larger basin, but too large a catch-basin is less desirable than one which is too small, as the former stinks and the latter is useless. Traps are sometimes used to prevent the escape of odors from the sewer into the street, but odors are often created in the catch-basins themselves. Some engineers arrange the trap so that it can be opened for observation down the sewer as in Fig. 34, thus combining the advantages of a manhole with the catch-basin.

The use of catch-basins is objectionable because: they furnish a breeding place for mosquitoes and other flying insects; the septic action in them produces offensive odors; if on a combined sewer they permit the escape of offensive odors in dry weather when the water seal in the trap has evaporated; and the freezing of the water seal in the trap prevents the entrance of water to the sewer. The sole advantage lies in the prevention of the clogging of the sewers, but this may be sufficient to overbalance all of the disadvantages. In general catch-basins should be provided on paved streets which are cleaned by flushing the material into the sewers, or where the drainage is from an unimproved or macadamized street, sandy country, or into sewers in which the velocity of flow is less than 2 feet per second.

Fig. 35.—Diagrammatic Section through a Grease Trap.

60. Grease Traps.—The presence of grease in sewers results in the formation of incrustations which are difficult to remove and which cause a material loss in the capacity of the sewer. The presence of oil and gasoline has resulted in violent and destructive explosions as is described in Chapter XII. A type of grease trap used on the drains from hotels, restaurants, or other large grease producing industries is shown in Fig. 35. The trap is similar to a catch-basin except that it is too small for a man to enter, and the outlet is necessarily trapped in order to prevent the escape of grease. The details of a gasoline and oil separator approved by the New York City Fire Department are shown in Fig. 36.[36]

Fig. 36.—Gasoline and Oil Separator.

61. Flush-Tanks.—These are devices to hold water used in flushing sewers. They are required only on sanitary and combined sewers. Their use tends to prevent the clogging of sewers laid on flat grades and permits flatter grades in construction than could otherwise be adopted. Flush-tanks may be operated either by hand or automatically. Automatic operation is more common than hand operation. The hand-operated tanks are similar to manholes so arranged that the inlet and outlet sewers can be plugged while the manhole or tank is being filled with water either from a hose or a special service connection. When sufficient water has been accumulated the outlet is opened and the sewer is flushed by the rush of water. A sluice gate, flap valve, or a specially fitted board is sufficient to fit over the mouth of the inlet and outlet during the filling of the tank. Such an arrangement has the advantage of being cheap, simple, and satisfactory, though somewhat crude. In some cases water is run into the tank at the same rate that it is discharged through the open outlet, maintaining a depth of 4 or 5 feet in the tank until the water passing the manhole below runs clean. The volume of water required by this method is large. Flushing water under a relatively high head is sometimes obtained by the use of tank wagons which are quickly emptied into the sewer through a canvas pipe dropped down a manhole. In all such cases if not well constructed the manhole is subject to caving due to the rush of water around the outlet. Precautions should be taken to minimize this danger by limiting the depth of water which may be accumulated. This can be done by constructing an overflow at a height of 4 or 5 feet above the bottom of the manhole, discharging into the sewer through an outside drain.

Automatic flush-tanks are constructed similar to a manhole, but special care should be taken to make them water-tight. The apparatus for providing the automatic discharge may operate either with or without moving parts, the latter being preferable as they require less attention and are not so liable to get out of order. An automatic flush-tank of the Miller type is shown in Fig. 37. It is a patented device manufactured by the Pacific Flush Tank Company. The small pipe at the left is a service connection to the water main. Water is allowed to flow continuously into the tank at such a rate as to fill it in the required interval between discharges. The tanks are discharged as nearly once a day as it is practicable to regulate them. The rate of flow into the tank is determined by trial and varies to some extent with the water pressure. The regulator shown in the figure is desirable as the continuous flow through the ordinary cock soon wears it away. Some waters will cause deposits to form in the small passages of the cocks or regulators, thus cutting off the flow.

Fig. 37.—Automatic Flush-Tank.
Pacific Flush Tank Co.

The tank operates as follows: when the water rising in the tank reaches the bottom of the bell, air is trapped in the bell and prevented from escaping through the main trap by the water at A. As the water continues to rise in the tank the air in the bell is compressed, the water level at A is driven down and water trickles from the siphon at C. The height of the water in the tank above the level of the water in the bell is equal at all times to the height of C above the lowering position of A. When A reaches the position of B a small amount of air is released through the short leg of the trap and a corresponding volume of water enters the bell. The head of water above the bell then becomes greater than the head of water in the short leg of the trap, which results in the discharge of all of the air in the long leg of the trap and the rapid discharge of the water in the tank through the siphon. The discharge is continued until the siphonic action is broken by the admission of air when the water level in the tank is lowered to the bottom of the bell. The size of the siphons is fixed by the diameter of the leg of the siphon. Table 23 shows the capacity and size of sewers for which the different sizes of siphons are recommended by the manufacturers.[37]

TABLE 23
Sizes of Siphons to be Used with Automatic Flush-Tanks
Diameter of Siphon in Inches Diameter of Tank at the Discharge Line in Feet Total Discharge for One Flush in Gallons Average Rate of Discharge in Sec.-ft. Diameter of Sewer in Inches Height of the Discharge Line above the Edge of the Bell
4 3 60 0.35 4 to 6 1 ft. 2 in.
5 3 100 0.73 6 to 8 1 ft. 11 in.
6 4 240 1.06 8 to 10 2 ft. 6 in.
8 4 280 2.12 12 to 15 2 ft. 11 in.

When flush-tanks are placed at the upper end of laterals provision should be made for inspecting and cleaning the sewer by the construction of a separate manhole, or by combining the features of a manhole and a flush-tank in the same structure. Such a combination is shown in Fig. 38 from a design by Alexander Potter.

Except under unusual conditions flush-tanks are used only on separate sewers. They should be placed at the upper end of laterals in which the velocity of flow when full is less than 2 to 4 feet per second. The capacity of the tank or the volume of the dose is dependent on the diameter and slope of the sewer. The most effective flush is obtained by a volume of water traveling at a high velocity and completely filling the sewer. A large volume allowed to run slowly through the sewer will have but little if any flushing action. Data on the quantity of flushing water needed are given in Table 24.[38] As the result of a series of experiments conducted by Prof. H. N. Ogden on the flushing of sewers,[39] the conclusion was reached that the effect of a flush of about 300 gallons in an 8–inch sewer on a grade less than 1 per cent would not be effective beyond 800 to 1,000 feet, but that on steeper grades much smaller quantities of water would produce equally good results.

Fig. 38.—Automatic Flush-Tank and Manhole.
Miller-Potter Design. Pacific Flush Tank Co.

TABLE 24
Gallons of Water Needed for Flushing Sewers
Slope Diameter of Sewer in Inches
8 10 12
0.005 80 90 100
.0075 55 65 80
.01 45 55 70
.02 20 30 35
.03 15 20 24

Engineers do not agree upon the advisability of the use of automatic flush-tanks, some believing that they are a needless expense that can be avoided by hand flushing, and others feeling that a flush-tank should be placed at the upper end of every lateral. These diverse opinions are the result of different experiences in different cities.

62. Siphons.—There are two forms of siphons used in sewerage practice, a true siphon and an inverted siphon. A true siphon is a bent tube through which liquid will flow at a pressure less than atmospheric, first upwards and then downwards, entering and leaving at atmospheric pressure. An inverted siphon is a bent tube through which liquid will flow at a pressure greater than atmospheric first downwards and then upwards, entering and leaving at atmospheric pressure.

In sewerage practice the word siphon refers to an inverted siphon unless otherwise qualified. Siphons, both true and inverted, are used in sewerage systems to pass above or below obstacles. True siphons are seldom used as they must be kept constantly filled with liquid.[40] Accumulated gas must be removed in order to prevent the breaking of the siphon which results in the cessation of flow. By the breaking of a true siphon is meant the stoppage of siphonic action due to the accumulation of air or gas at the peak of the siphon. Since the rate of flow of sewage fluctuates widely it is extremely difficult to control the flow so that a true siphon may be completely filled with liquid at all times.

In the design of inverted siphons care must be taken to prevent sedimentation, and to permit inspection and cleaning. Sedimentation is prevented by maintaining a velocity greater than a fixed minimum, usually taken at about 2 feet per second. This minimum is attained by providing a number of channels. The smallest channel is designed to convey the least expected flow at the minimum velocity. Each of the other channels is made as small as possible, within the limits of economy and simplicity, in order that the minimum velocity shall be exceeded quickly after flow has commenced in them. The last channel or channels to be filled are made somewhat larger, because the sewage conveyed in them contains less settleable matter than is contained in the more concentrated dry weather flow. The type of siphon used in New York to pass under the subway is shown in Fig. 39. Note should be taken of the clean-out manhole provided on the 14–inch pipe. The other pipes are large enough for a man to enter and clean.

Fig. 39.—Sewer Siphon under New York Subway.
Eng. News Vol. 76, p. 443.

The computations involved in the design of a siphon are illustrated in the following example, in which it is desired to construct a siphon to pass under the railway cut shown in Fig. 40. The first step is to determine the limiting diameter and slope of the smallest pipe in the siphon. One-sixth of the capacity of the 6–foot approach sewer or 19 cubic feet per second will be assumed as the minimum flow. The diameter of the pipe necessary to carry 19 cubic feet per second at a velocity of 2 feet per second is 42 inches. The hydraulic gradient should have a slope of 0.0005 if the material used has a roughness coefficient of.015. This is the minimum permissible slope of the siphon. The selection of a steeper slope will necessitate the laying of the sewer at a greater depth, and will permit the use of smaller pipes for the siphon. The selection of the exact slope must then be based on judgment with the minimum limitation above placed. The slope will be arbitrarily selected as 0.001, the same as that of the approach sewer. The diameter of the dry weather pipe will therefore be 36 inches, with a capacity of 18 second-feet, which is approximately the assumed dry weather flow. The velocity of flow will be 2.5 feet per second. The length of flow along the siphon is 150 feet.

Fig. 40.—Diagram for the Design of an Inverted Siphon.

The next step should be the determination of the elevation at the lower end of the 36–inch pipe. This is done by multiplying the assumed grade by the equivalent length of straight pipe, and subtracting the product from the elevation at the upper end. The length of straight pipe which will give the same loss of head as the siphon is called the equivalent pipe. It is determined as follows:

First, determine the head loss at entrance. This will vary between nothing and one velocity head, dependent on the arrangement at the entrance.[41] The length of straight pipe which will give this same loss can be computed from the expression l = h
S
, using for S the assumed slope of the hydraulic gradient.

Second, determine the head loss due to the bends, This is determined from the expression

h = fl
d
V2
2g
in which h =
the head loss in the bend;
l =
the length of the bend;
d =
the diameter of the pipe;
v =
the average velocity of flow;
g =
the acceleration due to gravity;
f =
a factor dependent on the radius (R) of the bend and d.

The relation between f, R, and d, for 90° bends is shown as follows:[42]

R
d
24 16 10 6 4 2.4
f 0.036 0.037 0.047 0.060 0.062 0.072

After the head loss has been determined, the equivalent length of straight pipe is determined as above.

Third. The equivalent length of pipe will be the sum of the actual length of pipe and the equivalent lengths as found above.

In the problem in hand the head lost at the entrance will be assumed as one-third of a velocity head, or 0.0324 foot. With the assumed slope of 0.001 this is equivalent to 32 feet of pipe. The radius of the bend is about 20 feet and the length for a 45° central angle is about 16 feet. The head loss for this angle will probably be a little more than one-half that for a 90° angle. The expression will therefore be taken as about 0.2V2
2g
and for two bends is equivalent to about 40 feet of pipe. The equivalent length of pipe is therefore 150 + 32 + 40 = 222 feet. The elevation at the lower end should therefore be: the elevation at the upper end, 92.07 - 222 × .001 = 91.85.

The diameters of the remaining pipes in the siphon are determined so that the sewage in the approach sewer is backed up as little as is consistent with good judgment before each pipe comes into action. This is done satisfactorily by a method of cut and try. Let it be assumed that the siphon will be composed of three pipes: the dry weather pipe taking 18 second-feet, the second pipe taking 28 second-feet, and the third pipe taking the remaining 70 second-feet. The diameters of the two larger pipes on the assumed slope of 0.001 will therefore be 42 inches and 60 inches respectively. Other combinations might be used which would be equally satisfactory. There are many methods by which the sewage can be diverted into the different channels of the siphon. For example, the openings into the different pipes may be placed at the same elevation, and the sewage allowed to enter them in turn through automatically or hand-controlled gates, or in another method of control the openings may be placed at such elevations that when the capacity of one pipe has been exceeded the sewage will flow into the next largest pipe as shown in Fig. 40. The outlets from the different pipes are ordinarily placed at the same elevation, thus leaving each pipe standing full of sewage. Stop planks should be provided at the outlet in order that the pipes may be pumped out for cleaning. The objection to this arrangement is that the larger pipes may operate at a velocity less than 2 feet per second, and they will be standing full of sewage which might become septic. However, as they will take nothing but the storm flow near the top of the sewer no difficulty should be encountered from sedimentation in them, and all are large enough for a man to enter for inspection or cleaning.

Fig. 41.—Coffin Sewer Regulator.

63. Regulators.—Regulators are commonly used to divert the direction of flow of sewage in order to prevent the overcharging of a sewer or to regulate the flow to a treatment plant. Sewer regulators are of two types, those with moving parts and those without moving parts. An example of the moving part type is shown in Fig. 41. In this type as the sewage rises the float closes the gate to the inlet sewer, thus preventing the entrance of sewage under head from the larger sewer. There are many variations in the details of float controlled regulators, but the principle of operation is similar in all. These regulators can be adjusted to fix the maximum rate of flow to a relief channel or sewage treatment plant, or during times of storm to cut off the outlet to the dry weather channel. Another form of the moving part type is shown in Fig. 42.[43] It has been used extensively by the Milwaukee Sewerage Commission. In its operation the dry weather flow is diverted by the dam into the intercepter. It passes under the movable gate on its way to the treatment plant. As the flow increases the dam is overtopped and flood waters are discharged down the storm channel. The movable gate is hung on a pivot placed below center. As the water rises in the intercepter, the pressure against the upper portion of the gate becomes greater than that against the lower portion, and the gate closes. An opening is left at the bottom to allow an amount of sewage equal to the dry weather flow to escape beneath the gate to prevent clogging or sedimentation in the intercepter channel.

Objections to all moving part regulators are their need of attention and liability to become clogged.

Fig. 42.—Moving Part Regulator without Float.

Fig. 43.—Leaping Weir at Danville, Illinois.

Fig. 44.—Overflow Weir at San Francisco.
Eng. News, Vol. 73, p. 307.

Fig. 45.—Overflow Weir in Action.
Shadow of steel knife edge which forms the lip of the weir can be seen through the falling sewage.

The overflow weir and the leaping weir have no moving parts and are used for the regulation of the flow in sewers. A leaping weir is formed by a gap in the invert of a sewer through which the dry weather flow will fall and over which a portion or all of the storm flow will leap. One form of leaping weir is shown in Fig. 43. An overflow weir is formed by an opening in the side of a sewer high enough to permit the discharge of excess flow into a relief channel. A weir at San Francisco is shown in Fig. 44. A series of tests were run on leaping weirs and overflow weirs in the hydraulic laboratory of the University of Illinois. The type of leaping weir tested was formed by the smooth spigot end of a standard vitrified sewer pipe. The overflow weirs were formed by a steel knife edge in the side of the pipe parallel to its axis as shown in Fig. 45. Tests were made in 18–inch and 24–inch pipes on various slopes from 0.018 to 0.005, for both leaping weirs and overflow weirs. The overflow weirs were varied in length from 16 inches to 42 inches and were placed at various heights from 25 per cent to 50 per cent of the diameter above the invert of the sewer. As the result of the observations the following formulas were developed. For the leaping weir the expressions for the coordinates of the curve of the surfaces of the falling stream, are:

For the outside surface x = 0.53V? + y
For the inside surface x = 0.30V + y¾

in which x and y are the coordinates. The origin is in the upper surface of the stream vertically above the end of the invert of the pipe. The ordinate y is measured vertically downwards. V is the velocity of approach in feet per second. These expressions are applicable to any diameter of sewer up to 10 or 15 feet. They should not be used for depths of flow greater than about 14 inches; nor for slopes of more than 25 per 1,000; nor for velocities less than 1 foot per second nor more than 10 feet per second. The expression for the ordinate of the inside curve is not good for less than 6 inches nor more than 5 feet. The expression for the ordinate of the outside curve is limited to values between the origin and 5 feet below it.

The expression for the length of an overflow weir of the type shown in Fig. 45, necessary to discharge a given quantity, is in the form,

l = 2.3Vd log h1
h2
in which l =
the length of the weir in feet;
V =
the velocity of approach in feet per second;
d =
the diameter of the pipe in feet;
h1 =
the head of water on the upper end of the weir;
h2 =
the head of water on the lower end of the weir.

In the design of an overflow weir by this formula the height of the weir above the invert of the sewer and the flow over the weir should be determined arbitrarily. The height should be subtracted from the computed depth of water above the weir to determine the value of h1. The difference between the flow over the weir and the flow above the weir will represent the rate of flow in the sewer below the weir. The value of h2 can then be computed as the difference in the depth of flow below the weir and the height of the weir above the invert. The value of V is computed from Kutter’s formula. The length of the weir is determined by substituting these values in the formula.

64. Junctions.—At the junction of two or more sewers the elevation of the inverts should be such that the normal flow lines are at the same elevation in all sewers. The sewers should approach the junction on a steep grade to prevent sewage backing up in one when the other is flowing full. The velocity of flow at the junction should not be decreased and turbulence should be avoided in order to prevent sedimentation and loss of head. The junction should be effected on smooth easy curves with radii at least five times the diameter of the sewer where possible. Curves with short radii cause backing up of sewage thus reducing the capacity of the sewers.

The terms bellmouth or trumpet arch are sometimes applied to the junction of sewers large enough to be entered by a man. In small sewers the Y branches and special junctions are manufactured so that the center lines of the pipes intersect, and the junctions of mains and laterals are made in manholes. In the construction of a bellmouth the arch is carried over all the sewers. A manhole should be constructed at these junctions as clogging frequently occurs there, due to swirling and back eddies which cannot be avoided.

65. Outlets.—The outlets to a sewerage system discharging into a swiftly running stream must be protected against wash and floating debris. In a stream or other body of water subject to wide variations in elevation the backing up of the sewage during high water should be avoided. Where tidal flats or low ground about the outlet may be alternately submerged and uncovered the discharge should always be into swiftly running water. In quiescent bodies of water such as lakes and harbors, and in rivers where the dilution is low, and in many other cases, the sewer outlet should be submerged.

Fig. 46.—Tide Gate.

Outlets are protected against wash and the impact of debris by the construction of deep foundations and heavy protecting walls. Although the construction of an outlet in a slow current or a back eddy would avoid danger from wash and debris, the discharge of the sewage into the most rapid current possible aids in the prevention of a local nuisance. A row of batter piles on the upstream or exposed side of the sewer is desirable, or it may be necessary to construct a break-water to prevent the wash of the current from dislodging the pipe. These break-waters are low dams of wood or broken stone, more or less loosely thrown together. The backing up of water into the sewer can be prevented by constructing the sewer above the outlet on a steep grade. Where this is not possible the use of tide gates will be helpful. A tide gate, one form of which is shown in Fig. 46, is a special form of check valve placed on the end of the sewer.

Fig. 47.—Sewer Outlet on a Trestle.
Eng. News, Vol. 49, p. 9.

Sewer outlets are sometimes constructed on long trestles in order to reach deep or running water. Such a trestle is shown in Fig. 47. In Boston the outlet sewers are submerged under the harbor and discharge through outlets well out in the tidal currents. The sewage is discharged under pressure and the pumps are operated at some of the stations only at such times as the tidal currents will carry the sewage away from the harbor. It is not always necessary in a combined sewerage system to carry the storm flow to a distant submerged outlet. A double outlet can be constructed as shown in Fig. 48 in which the dry weather flow is carried to the channel in a submerged sewer and the storm flow is discharged on the bank.[44] Cast-iron pipe should be used for submerged outlets as the sewer is subject to disturbance by the currents, anchors, ice, and other causes.

Fig. 48.—Dry Weather and Storm Sewer Outlet at Minneapolis, Minnesota.
Eng. Record, Vol. 63, p. 383.

66. Foundations.—Sewers constructed in firm dry soil require no special foundation to distribute the weight over the supporting medium. In soft materials the lower half of the sewer ring may be spread as shown in Fig. 22, and in rock the pressures on sewer pipes are evenly distributed by a cushion of sand. In wet ground such as quicksand, mud, swamp land, etc., a foundation must be constructed if the water cannot be drained off.

The permissible intensities of pressure on foundations in various classes of material allowed by the building codes in different cities are given in Table 25. These figures are based on the assumption that the material is restrained laterally, which is generally the condition in sewer construction. In the softer materials it becomes necessary to spread the foundations not only to reduce the intensity of pressure, but also to care for the thrust of the sewer arch. The arch thrust may be found by one of the methods of arch analysis, and the haunches spread to care for this, or the sewer invert may be transversally reinforced to assist in caring for this action. Some sewer sections in hard and soft material are shown in Fig. 22 and 23.

TABLE 25
Allowable Bearing Value on Soils in Various Cities
From Proc. Am. Soc. Civil Engrs., Vol. 46, 1920, p. 906
Quicksand and alluvial soil ½ to 1 ton per sq. ft. for Providence, R. I., ½ ton per sq. ft. for 6 cities
Soft clay 1 ton per sq. ft. for 27 cities, ¾ ton per sq. ft. for New Orleans, 2 to 3 tons for Providence, R. I.
Moderately dry clay and fine sand, clean and dry 2 tons for 7 cities, 1¾ to 2¼ for Chicago, 2½ tons for Louisville, 2 to 4 tons for Providence, 3 tons for Grand Rapids and Los Angeles
Clay and sand in alternate layers 2 tons for 19 cities, 1¾ to 2¼ for Chicago, 3 to 5 tons for Providence
Firm and dry loam or clay, or hard dry clay or fine sand 3 tons for 24 cities, 2½ tons for 2 cities, 2 to 3 tons for Atlanta, 3½ tons for Philadelphia, 4 tons for 6 cities
Compact coarse sand, stiff gravel or natural earth 4 tons for 25 cities, 3½ tons for Buffalo, 3 to 4 tons for Atlanta, 4 to 5 tons for Cincinnati, 5 tons for Denver, 4 to 6 tons for 3 cities, 6 tons for Rochester, N. Y.
Coarse gravel, stratified stone and clay, or rock inferior to best brick masonry 6 tons for 3 cities, 5 tons for 2 cities, 8 tons for 1 city
Gravel and sand well cemented 8 tons for 5 cities, 6 tons for 2 cities, 8 to 10 tons for 1 city
Good hard pan or hard shale 10 tons for 4 cities, 6 tons for 2 cities, 8 tons for 1 city
Good hard pan or hard shale unexposed to air, frost or water 8 tons for 1 city, 10 to 15 tons for 1 city, 12 to 18 tons for 1 city
Very hard native bed rock 20 tons for 5 cities, 15 tons for 1 city, 10 tons for 1 city, 25 to 50 tons for 1 city
Rock under caisson 24 tons for Baltimore, 25 tons for Cleveland

On soft foundations such as swamps or for outfalls on the muck bottom of rivers the sewer may be carried on a platform. For small sewers 2–inch planks, 2 to 4 feet longer than the diameter of the pipe are laid across the trench, and the sewer rests directly upon them. For large sewers imposing a heavy concentrated load, a pile foundation should be constructed. The foundation may consist of piles alone, pile bents, or a wooden platform supported on pile bents. The load which can be carried by a pile is determined with accuracy only by driving a test pile and placing a load on it. Where piles do not penetrate to a firm stratum the load they will support can be determined by any one of the various formulas, either theoretical or empirical, which have been devised. Probably the best known of these formulas are the so-called Engineering News formulas one of which is:

P = 2Wh
S + 1
for a pile driven by a drop hammer,
in which P =
the safe load on the pile in pounds. The factor of safety is 6;
W =
the weight of the hammer in pounds;
h =
the fall of the hammer in feet;
S =
the penetration of the pile in inches at the last driving blow. The blow is assumed to be driven on sound wood without rebound of the hammer.

Reference should be made to engineering handbooks for other forms of pile formulas. The accuracy of all of these formulas is not of a high degree.

The piles are driven at about 2 to 4 feet centers, to a depth of from 8 to 20 feet, unless hard bottom is struck at a lesser depth. The butt diameter of the piles used for the smallest sewers is about 6 to 8 inches. If bents are used, 2 or 3 piles are driven in a row across the line of the sewer and are capped with a timber. For brick, block, pipe, and some concrete sewers, a wooden platform must be constructed between the pile bents for the support of the sewer.

67. Underdrains.—The construction of special foundations can sometimes be avoided by laying drains under the sewers, thus removing the water held in the soil. The laying of the underdrains facilitates the construction of the sewer and reduces the amount of ground water entering the sewer. The underdrains usually consist of 6– or 8–inch vitrified tile laid with open joints from 1 to 2 feet below the bottom of the sewer as shown in Fig. 1. If the sewers are large, parallel lines of drains may be laid beneath them. An observation hole should be constructed from the bottom of the manhole to each underdrain. This hole usually consists of a 6– or 8–inch pipe, embedded in concrete, connected to the drain and open at the top. It is too small to permit effective cleaning of the underdrains, which are usually neglected after construction, and which as a result clog and cease to function. Since the principal period of usefulness of the drains is during construction, their stoppage after the work is completed is not serious. The hollow tile used in vitrified block sewers serve as underdrains after construction, but are of little or no assistance to the draining of the trench during construction.

                                                                                                                                                                                                                                                                                                           

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